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EPA Wood-Burning Fireplace

P/N 850,038M REV. B 02/2007

MONTEST

MODEL

MONTECITO ESTATE™

This installation manual will enable you to obtain a safe, efﬁcient and de-

pendable installation of your ﬁreplace system. Please read and understand

these instructions before beginning your installation.

Do not alter or modify the ﬁreplace or its components under any circum-

stances. Any modiﬁcation or alteration of the ﬁreplace system, including

but not limited to the ﬁreplace, chimney components and accessories,

may void the warranty, listings and approvals of this system and could

result in an unsafe and potentially dangerous installation.

INSTALLATION AND

OPERATING INSTRUCTIONS

RETAIN THESE INSTRUCTIONS

FOR FUTURE REFERENCE

Listed to standards:

ULC-S610 & UL-127

Report No. 304-7213

EPA Cert. No. 609

WARNINGS

•

Hot! Do not touch! The glass and

surfaces of this appliance will be hot

during operation and will retain heat

for a while after shutting off the appli-

ance. Severe burns may result.

•

Carefully supervise children in the

same room as appliance.

•

If small children are present in the home, it

is recommended that this appliance be ﬁtted

with a Firescreen kit. See Page 20 for ordering

information.

WARNINGS

•

The ﬁreplace cannot be operated without a door.

Consult your dealer to select the correct door

model.

•

Important! To assure proper alignment of glass

doors: Install this ﬁreplace in a square and

plumb condition, using shims as necessary at

sides and/or bottom.

•

Install the ﬁreplace only as described in these

instructions.

PIMONTEST REV. 1

LENNOX HEARTH PRODUCTS

02-26-2007

Summary of content (24 pages)

PAGE 1
INSTALLATION AND OPERATING INSTRUCTIONS MONTECITO ESTATE™ EPA Wood-Burning Fireplace P/N 850,038M REV. B 02/2007 LENNOX HEARTH PRODUCTS MODEL MONTEST This installation manual will enable you to obtain a safe, efficient and dependable installation of your fireplace system. Please read and understand these instructions before beginning your installation. Do not alter or modify the fireplace or its components under any circumstances.
PAGE 2
IMPORTANT! GENERAL SAFETY PRECAUTIONS. READ AND UNDERSTAND THESE SAFETY RULES BEFORE YOUR FIRST FIRE. WARNING Never leave children unattended when there is a fire burning in the fireplace. IMPORTANT When burning wood, use SOLID NATURAL DRY WELL-SEASONED WOOD ONLY. Hardwoods are recommended (soft woods tend to burn very quickly).
PAGE 3
Congratulations! OPTIONAL EQUIPMENT In selecting this LENNOX wood-burning appliance you have chosen one of the finest fireplaces available. The Montecito Estate™ is a clean burning EPA certified fireplace that is designed to provide you dependable service as well as warmth and enjoyment for many years to come. Additional Equipment (optional) - Gravity Venting System - TUBINOX chimney (or PROJET SS), 7” diameter with adaptor for installation in a masonry chimney.
PAGE 4
COMBUSTION CONTROLS The combustion air control should be opened before opening the doors to minimize the possibility of back draft coming into the room (Figure 1-A) More details are available in Refueling For Best Performance on Page 5. Primary Air & Air Boost Controls There is no flue damper in the Montecito Estate™. As is common with air tight appliance, the combustion air control sets the flow of air entering the firebox. This allows for a more precise control of the fire.
PAGE 5
Slow Combustion When the air combustion control is completely closed, the fireplace is in a slow combustion phase. If the hearth is hot enough, slow combustion will not extinguish the fire, but there will be a noticeable change in the flame pattern. The flames will be slow and may appear dirty if the wood is too wet (moisture content of 20% and more). Do not allow the wood to burn without flame, since this will produce excessive creosote in the unit. Creosote may accumulate on the glass door.
PAGE 6
IMPORTANT CAUTIONS A. Do not block the hot air vents to the fireplace as this will cause the fireplace to overheat. B. Never use gasoline, kerosene, charcoal lighter fluid or similar liquids to start or rekindle a fire in this fireplace. Keep all such liquids well away from the fireplace at all times. C. Do not burn coal. The sulphur in coal will corrode the firebox. D. Do not burn driftwood which has been in the ocean or salt water. The salt will corrode the firebox and chimney. E.
PAGE 7
DOOR INSTALLATION 1 The doors must be put in place only when the installation of the Montecito Estate™ is completed. All you have to do is fit the male part of the hinge, already on the door, to the female part, which is on the fireplace. To remove the doors, simply pull them up from the hinges. The door adjustment has been set at the factory.
PAGE 8
FIREPLACE INSTALLATION Locating The Montecito Estate™ The best location to install your fireplace is determined by considering the location of windows, doors, and the traffic flow in the room where the fireplace is located, allowing space in front of the unit for the hearth extension and the mantel, and taking into consideration the location of the hot air ducts (optional), outside air kit and chimney.
PAGE 9
Insulated Chase Construction CORNER INSTALLATION Roof Support 29-1/2” D Flashing Attic Radiation Shield J F * Floor Ceiling Wall Header 23-3/4” E B Back Wall of Chase/Enclosure Including Finising Materials if any OUTSIDE CHASE C * Zero Clearance From Back 2” x 3” Spacer to Wall Insulate Joists Same As Ceiling Plywood Rough Framing Face (Unfinished Shown) Notes G A Rough Framing Face (unfinished shown) All framing dimensions calculated for 1/2" dry wall at the fireplace face.
PAGE 10
Facing Fireplace Blower Mantel & Facing (Side View) IMPORTANT The facade must be removable once installed. The facade is designed to overlap any facing material installed on the front of the fireplace. If thicker material is installed, use the facade as a template and make sure it can be easily removed for servicing. 1. Combustible material must be installed flush with the fireplace. It may not project in front of and on the fireplace (i.e. the steel facade of the fireplace) (Figure 14). 2.
PAGE 11
Rain Cap Frame Flashing Collar Grill Flashing Attic Radiation Shield Roof Support Firestop 6-1/2” Min. (to ceiling) 68” Min. 56” Min. Non-Combustible Flameproof Facing Figure 16 When installing the double outlet system, the hot air outlets can be installed in the same room as the fireplace, or one or both of the outlets can be installed in adjacent or upper rooms. Installing the ducts at different elevations will tend to exhaust more heat out of the higher outlet (Figure 17).
PAGE 12
OUTSIDE AIR KIT It is mandatory to install an outside air connection to the Montecito Estate™. The following components are required and are included with the fireplace: OUTSIDE CONNECTION Outside Intake Aluminum Tape - Outside air kit (includes 40 inch flex that goes up to ten (10) feet long) - 4” Adaptor for fireplace connection Outside Air Installation Plastic Cover Screw The outside air assembly may be installed according to the following requirements: A) Duct length should be kept to a minimum.
PAGE 13
THE CHIMNEY system 8. A rain cap must be installed on top of the chimney. Failure to install a rain cap may cause corrosion problems. Chimney Installation Notes 1. If possible, install an interior chimney as it will provide better performance. In areas with continuous temperatures below 18°C (0°F), the use of an exterior chimney increases the likelihood of operating problems such as low draft, high rate of creosoting, and poor start-up characteristics.
PAGE 14
CHIMNEY INSTALLATION INSTRUCTIONS S2100 / HT6000+ Solid Packed Pipe 1. Cut and frame the holes in the ceiling, floor and roof where the chimney will pass (see Figure 22). Use a plumb bob to line up the center of the holes. The sizes are indicated in Table 2 for the floor and ceiling holes and Table 3 (Page 15) for the roof holes.
PAGE 15
After reaching the location requiring the elbow, proceed as follows: CHIMNEY MODEL ACBI Chimney Collar Flashing Figure 25 Figure 26 Roof Down Slope Hole Size DEGREE OF SLOPE Secure Temp™ S2100+ Nova Temp™ HT6000+ Secure Temp GX ACBI Roof Pitch 7” 7” 0* 15” (380 mm) 15” (380 mm) 2/12 15-3/8” (390 mm) 15-3/8” (390 mm) 4/12 16-1/8” (410 mm) 16-1/8” (410 mm) 6/12 16-7/8” (430 mm) 16-7/8” (430 mm) 8/12 18-1/4” (465 mm) 18-1/4” (465 mm) 10/12 19-5/8” (500 mm) 19-5/8” (500 mm) 12/12 2
PAGE 16
Offset Dimensions B Total Height A Chimney Elbow Offset & Height 12” 18” 24” 36” 8” & 36” 12” & 36” 18” & 36” 24” & 36” 36” & 36” A 3” (76 mm) 4-1/4” (108 mm) 5-3/4” (146 mm) 7-1/4” (184 mm) 10-1/4” (260 mm) 12-1/4” (311 mm) 13-1/4” (337 mm) 14-3/4” (375 mm) 16-1/4” (413 mm) 19-1/2” (495 mm) B 20-3/4” (527 mm) 24-1/4” (616 mm) 29-1/2” (749 mm) 34-3/4” (883 mm) 45” (1143 mm) 51-1/4” (1302 mm) 54-3/4” (1391 mm) 60” (1524 mm) 65-1/4” (1657 mm) 75-1/2” (1918 mm) A 7-1/2” (19
PAGE 17
OFFSET CHIMNEY INSTALLATION Straps Support Straps Chimney ACBI ACBI Starter Section Figure 28 OFFSET CHIMNEY INSTALLATION WITH WALL PENETRATION Rain Cap Collar Roof Support Roof Flashing Outside Wall Offset Support Framing 2” x 3” Insulated Wall Radiation Shield Note: In cold areas it is recommended to protect the chimney in a insulated chase. Figure 29 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
PAGE 18
ANGLED WALL RADIATION SHIELD (XRSMI30 and AC10RSMI30) For roof support installation, refer to the instructions provided with the support. When traversing a combustible wall with the chimney at a 30º or 45º angle, an angled firestop or wall radiation shield must be installed. Only one is required. Universal Offset Support Note: 45º angle for Canada only (XRSMI45).
PAGE 19
INSTALLATION INSTRUCTIONS FOR MASONRY APPLICATION Follow these steps: WARNING: Before starting the installation, the masonry chimney must be inspected by a qualified chimney sweep. 1- Position the fireplace in its location. Temporarily install the S2100+ elbow on the top of the fireplace and, using a level, mark with an oval the location where the flue liner will enter the masonry chimney. 2- In the middle of the oval, drill a hole in the masonry chimney at 30º.
PAGE 20
Chimney - PARTS AND COMPONENTS LISTs Optional installation accessories Installation Accessories Description Cat./Part No. Secure Temp GX - 2” Insulated Galvanized Chimney System (Recommended Insulated System) Galvanized (7” ID & 11” OD) U.S.A. ONLY Facades (Required - Order Separately) Montecito Estate™ Facade Black, MEFBK H4850 Montecito Estate Facade Brushed Nickel, MEFBN H4851 Montecito Estate Facade Hammered Steel, MEFMC H4852 Doors - (Required - Order Separately) Cat./Part No.
PAGE 21
Chimney - PARTS AND COMPONENTS LISTs TUBINOX LL Chimney Lining System ACBI Chimney* Rigid Stainless Steel Liner For Relining A Masonry Chimney, 7” Diameter (7” I.D., 13” O.D. AC - Air Cooled) * AC Chimney is NOT recommended at elevations above 4,000 feet or in cold climates (climates where temperatures will fall below 32° F / 0° C). Description Cat./Part No.
PAGE 22
REPLACEMENT PARTS LIST SPECIFICATIONS Montecito Estate™ - Replacement Parts Description Blower UZY5 Blower Motor Speed Control VRUW Model H4842 MONTEST Product Reference Information VTU Weight 450 lbs Baffle refractory (2 pieces) (top of firebox) PR-ISO2205 Height 49-3/8” Top Hearth Insulation PR-ISO2521 Width 46-1/4” Front Refractory Bricks PR-SR2421 Depth 27” Back Refractory Brick PR-SR2415 Firebox W x H x D measured in front 31” x 14-1/2” x 14” Right Side Refractory Bricks -
PAGE 23
NOTES 23
PAGE 24
Lennox Hearth Products Wood Burning Fireplaces, Stoves and Inserts 20 Year Limited Warranty THE WARRANTY Lennox Hearth Products ("LHP") warrants the components of this wood burning factory-built fireplace system, stove or insert manufactured by LHP (LHP System) to be free from defects in materials and workmanship at the time of manufacture.