IBM Mobile Systems ThinkPad 560X (2640-60x, 70x) Hardware Maintenance Manual October 1997 S05L-1768-00
IBM Mobile Systems ThinkPad 560X (2640-60x, 70x) Hardware Maintenance Manual October 1997 IBM S05L-1768-00
Note Before using this information and the product it supports, be sure to read the general information under “Notices” on page 99.
About This Manual This manual contains service and reference information for the IBM ThinkPad 560X (2640-60x, 70x) products. Use this manual along with the advanced diagnostic tests to troubleshoot problems effectively. The manual is divided into sections as follows: The Introduction section provides general information, guidelines, and safety information required to service computers. The product-specific section includes service, reference, and product-specific parts information.
Related Publications The following product publications are available through IBM or your IBM Authorized Dealer.
Related Diskettes The following diskettes are available through IBM or your IBM Authorized Dealer.
vi IBM ThinkPad 560X (2640-60x, 70x) HMM
Contents Introduction . . . . . . . . . . . . . Important Service Information . . . . . Drive and Diskette Compatibility Matrix . Safety Notices (Multi-lingual Translations) Safety Information . . . . . . . . . . Laser Compliance Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . 1 . 3 . 4 . 11 . 16 ThinkPad 560X (2640-60x, 70x) Read This First . . . . . . . . . Checkout Guide . . . . . . . . Symptom-to-FRU Index . . . . . Running the Diagnostics . . . . .
viii IBM ThinkPad 560X (2640-60x, 70x) HMM
Introduction Important Service Information Important Diskette fixes are customer installable. The diskette fixes are located on the PC Company Bulletin Board Service (BBS). The direct phone line for modem connection is 919-557-0001 or tieline 255-0001. Advise customers to contact the PC Company HelpCenter at 800-772-2227 if they need assistance in obtaining or installing any diskette fixes. Customers in Canada should call IBM HelpPC at 800-565-3344 for assistance or down-load information.
Attention A customized setup configuration (other than default settings) may exist on the computer you are servicing. Running Automatic Configuration may alter those settings. Note the current configuration settings (using the View Configuration option) and verify that the settings are in place when service is complete. Hard Disk Drive Replacement Strategy: Always try to run a low-level format before replacing a hard disk drive.
Drive and Diskette Compatibility Matrix The following table provides identification information for 3.5-inch drives. Diskette Drive Identifying Mark 3.5-Inch - 1.44MB 3.5-Inch - 2.88MB 1.44 on the eject button 2.88 on the eject button The following table provides compatibility information for 3.5-inch diskettes and 3.5-inch diskette drives. Diskette Capacity 1.44MB Drive 2.88MB Drive 1.0MB 2.0MB 4.
Safety Notices (Multi-lingual Translations) In this manual, safety notices appear in English with a page number reference to the appropriate multi-lingual, translated safety notice found in this section. The following safety notices are provided in English, French, German, Italian, and Spanish languages. Safety Notice 1 Before the computer is powered-on after FRU replacement, make sure all screws, springs, or other small parts are in place and are not left loose inside the computer.
Safety Notice 2 Some standby batteries contain a small amount of nickel and cadmium. Do not disassemble it, recharge it, throw it into fire or water, or short-circuit it. Dispose of the battery as required by local ordinances or regulations. Use only the battery in the appropriate parts listing. Use of an incorrect battery can result in ignition or explosion of the battery. Certaines batteries de secours contiennent du nickel et du cadmium.
Safety Notice 3 The battery pack contains small amounts of nickel. Do not disassemble it, throw it into fire or water, or short-circuit it. Dispose of the battery pack as required by local ordinances or regulations. Use only the battery in the appropriate parts listing when replacing the battery pack. Use of an incorrect battery can result in ignition or explosion of the battery. La batterie contient du nickel. Ne la démontez pas, ne l'exposez ni au feu ni à l'eau. Ne la mettez pas en court-circuit.
Safety Notice 4 The lithium battery can cause a fire, explosion, or severe burn. Do not recharge it, remove its polarized connector, disassemble it, heat it above 100°C (212°F), incinerate it, or expose its cell contents to water. Dispose of the battery as required by local ordinances or regulations. Use only the battery in the appropriate parts listing. Use of an incorrect battery can result in ignition or explosion of the battery. La pile de sauvegarde contient du lithium.
Safety Notice 5 If the LCD breaks and the fluid from inside the LCD gets into your eyes or on your hands, immediately wash the affected areas with water for at least 15 minutes. Seek medical care if any symptoms from the fluid are present after washing. Si le panneau d'affichage à cristaux liquides se brise et que vous recevez dans les yeux ou sur les mains une partie du fluide, rincez-les abondamment pendant au moins quinze minutes. Consultez un médecin si des symptômes persistent après le lavage.
Safety Notice 6 To avoid shock, do not remove the plastic cover that surrounds the lower portion of the inverter card. Afin d'éviter tout risque de choc électrique, ne retirez pas le cache en plastique protégeant la partie inférieure de la carte d'alimentation. Aus Sicherheitsgründen die Kunststoffabdeckung, die den unteren Teil der Spannungswandlerplatine umgibt, nicht entfernen. Per evitare scosse elettriche, non rimuovere la copertura in plastica che avvolge la parte inferiore della scheda invertitore.
Safety Notice 8 Before removing any FRU, power-off the computer, unplug all power cords from electrical outlets, remove the battery pack, then disconnect any interconnecting cables. Avant de retirer une unité remplaçable en clientèle, mettez le système hors tension, débranchez tous les cordons d'alimentation des socles de prise de courant, retirez la batterie et déconnectez tous les cordons d'interface.
Safety Information The following section contains the safety information that you need to be familiar with before servicing an IBM mobile computer. General Safety Follow these rules to ensure general safety: Observe good housekeeping in the area of the machines during and after maintenance. When lifting any heavy object: 1. Ensure you can stand safely without slipping. 2. Distribute the weight of the object equally between your feet. 3. Use a slow lifting force.
Electrical Safety Observe the following rules when working on electrical equipment. Important Use only approved tools and test equipment. Some hand tools have handles covered with a soft material that does not insulate you when working with live electrical currents. Many customers have, near their equipment, rubber floor mats that contain small conductive fibers to decrease electrostatic discharges. Do not use this type of mat to protect yourself from electrical shock.
Regularly inspect and maintain your electrical hand tools for safe operational condition. Do not use worn or broken tools and testers. Never assume that power has been disconnected from a circuit. First, check that it has been powered-off. Always look carefully for possible hazards in your work area. Examples of these hazards are moist floors, nongrounded power extension cables, power surges, and missing safety grounds.
The guide consists of a series of steps presented in a checklist. Begin the checks with the power off, and the power cord disconnected. Checklist: 1. Check exterior covers for damage (loose, broken, or sharp edges). 2. Power-off the computer. Disconnect the power cord. 3. Check the power cord for: a. A third-wire ground connector in good condition. Use a meter to measure third-wire ground continuity for 0.1 ohm or less between the external ground pin and frame ground. b.
Handling Electrostatic Discharge-Sensitive Devices Any computer part containing transistors or integrated circuits (ICs) should be considered sensitive to electrostatic discharge (ESD). ESD damage can occur when there is a difference in charge between objects. Protect against ESD damage by equalizing the charge so that the machine, the part, the work mat, and the person handling the part are all at the same charge. Notes 1. Use product-specific ESD procedures when they exceed the requirements noted here. 2.
Laser Compliance Statement Some IBM Personal Computer models are equipped from the factory with a CD-ROM drive. CD-ROM drives are also sold separately as options. The CD-ROM drive is a laser product. The CD-ROM drive is certified in the U.S. to conform to the requirements of the Department of Health and Human Services 21 Code of Federal Regulations (DHHS 21 CFR) Subchapter J for Class 1 laser products.
puede provocar la exposición a radiaciones peligrosas. Opening the CD-ROM drive could result in exposure to hazardous laser radiation. There are no serviceable parts inside the CD-ROM drive. Do not open. Some CD-ROM drives contain an embedded Class 3A or Class 3B laser diode. Note the following. DANGER: Laser radiation when open. Do not stare into the beam, do not view directly with optical instruments, and avoid direct exposure to the beam. Radiação por raio laser ao abrir.
18 IBM ThinkPad 560X (2640-60x, 70x) HMM
ThinkPad 560X (2640-60x, 70x) Read This First . . . . . . . . . . . . . . . . Screw Tightening Information . . . . . . . . Checkout Guide . . . . . . . . . . . . . . . Diskette Drive Checkout . . . . . . . . . . Keyboard or Auxiliary Input Device Checkout Memory Checkout . . . . . . . . . . . . . Port Replicator Checkout . . . . . . . . . . Power Systems Checkout . . . . . . . . . Status Indicator Checkout . . . . . . . . . System Board Checkout . . . . . . . . . . TrackPoint III Checkout . . . . . . . . .
2010 LCD Front Cover . . . 2020 LCD Panel . . . . . . 2030 Inverter Card . . . . . 2040 LCD Cable and Hinges Locations . . . . . . . . . . . . Front View . . . . . . . . . Bottom View . . . . . . . . . Rear View . . . . . . . . . . Parts Listing 560X (2640-60x, 70x) LCD FRU (DSTN) . . . . . . LCD FRU (TFT) . . . . . . . Common and Option Parts List 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Read This First Before you go to the checkout guide, be sure to read this section. Important Notes Only certified trained personnel should service the computer. Read the entire FRU removal and replacement page before replacing any FRU. Use new nylon coated screws when you replace FRUs. Be extremely careful during write operations such as copying, saving, or formatting.
Screw Tightening Information Loose screws can cause reliability problems. The IBM ThinkPad 560X computer addresses this problem with nylon-coated screws. Tighten screws as follows: Plastic to Plastic Turn an additional 90 degrees after the screw head touches the surface of the plastic part. Logic card to Plastic Turn an additional 180 degrees after the screw head touches the surface of the logic card. Torque Driver If you have a torque driver, refer to the “Torque” instruction with each step.
How to Use Error Messages: Use the error codes displayed on the screen to diagnose failures. If more than one error code is displayed, begin the diagnosis with the first error code. Whatever caused the first error code can result in false error codes being displayed. If no error code is displayed, see if the error symptom is listed in the “Symptom-to-FRU Index” on page 36. Port Replicator Problems: If you suspect a problem with the port replicator, see “Port Replicator Checkout” on page 29.
Warranty Note During the warranty period, the customer may be responsible for repair costs if the computer damage was caused by misuse, accident, modification, unsuitable physical or operating environment, or improper maintenance by the customer. The following list provides some common items that are not covered under warranty and some symptoms that may indicate that the system was subjected to stress beyond normal use.
How to Disable the Power-On Password: 1. Power off the computer. 2. Remove the frame (see “1040 Frame” on page 63). 3. Position the keyboard as shown in the following figure. 4. Jumper the two password jumper pads (BIT-X) on the system board. 5. Power on the computer to clear the password. 6. Replace the keyboard and the frame. Note: When replacing the frame, make sure that it fits correctly. If it is not in place, the click buttons of the TrackPoint III will not work.
Checkout Guide Use the following procedure as a guide for computer problems. The diagnostic tests are intended to test only IBM products. 1. Obtain the failing symptoms in as much detail as possible. 2. Verify the symptoms by attempting to re-create the failure by running the diagnostic test or by repeating the same operation. (To run the diagnostics, refer to “Running the Diagnostics” on page 47. 3. Use the following table with the verified symptom to determine which page to go to.
Diskette Drive Checkout Do the following to isolate the problem to a controller, drive, or diskette. A scratch, write-enabled, nondefective 2HD diskette is required. FDD-1 represents an external diskette drive attached through the external diskette drive connector. FDD-2 represents the external diskette drive attached to the port replicator. Attention Make sure the diskette does not have more than one label attached to it. Multiple labels can cause damage to the drive or cause the drive to fail.
Note: When the Fn key is pressed, a black square briefly appears. If the tests detect a keyboard problem, do the following one at a time to correct the problem. Do not replace a nondefective FRU: Reseat the keyboard cable. Replace the keyboard. Replace the system board.
Flash Memory Update: The flash memory update is required for the following conditions: New versions of system programs New features or options To update the flash memory, do the following: 1. Get the appropriate diskette containing the update. 2. Insert the System Program Service Diskette into drive A and power on the computer. 3. Select Update system programs from the menu. Port Replicator Checkout Use the following procedure to isolate a port replicator problem.
power shutdown. Isolate this problem by removing one of the devices, and use the computer under the same condition, and see whether a power shutdown occurs. Do this procedure for all devices to determine the cause. Power Systems Checkout To verify the symptom of the problem, power on the computer using each of the following power sources. 1. Remove the battery pack and diskette drive. 2. Connect the AC Adapter and check that power is supplied. 3.
Replace the system board. If the problem is not corrected, go to “Undetermined Problems” on page 46. If the voltage is not correct, go to the next step. Note: An audible noise from the AC Adapter does not always indicate a defect. Checking Operational Charging: To check operational charging, use a discharged battery pack or a battery pack that has less than 50% of the total power remaining when installed in the computer. Perform operational charging.
4. If the voltage is more than +11.0 V dc, measure the resistance between battery terminals 3 and 4. The resistance must be 4 to 30 K ohm. If the resistance is not correct, replace the battery pack. If the resistance is correct, replace the DC/DC card. If the problem persists, replace the system board. Checking the Backup Battery 1. Power off the computer and unplug the AC Adapter from the computer. 2. Turn the computer upside down. 3.
See “Running the Diagnostics” on page 47 for details. 1. Run the system board test to verify the symptom. This test verifies the system board. If no error is detected, return to “Checkout Guide” on page 26. 2. If FRU code 10 appears, replace the system board. 3. Rerun the test to verify the fix. If this procedure does not correct the problem, go to “Undetermined Problems” on page 46. TrackPoint III Checkout If the TrackPoint III does not work, check the configuration in the ThinkPad Configurations program.
There has been activity under auto-standby in the ThinkPad Configurations program. The computer exits standby and resumes operation when any key is pressed. Suspend Mode: In suspend mode, the following occurs, in addition to what occurs in standby mode: The LCD is powered off. The hard disk drive is powered off. The CPU stops. Events that cause the computer to enter suspend mode: Suspend mode is requested by the Fn key (Fn+F4). The LCD is closed.
Hibernation Mode: In hibernation mode, the following occurs: The system status, RAM, VRAM, and setup data are stored on the hard disk. The system is powered off. Note The computer cannot enter hibernation mode if it has been powered on with ac power and a communication PC Card is used. The following events cause the computer to enter hibernation mode: Hibernation mode is requested by the Fn key (Fn+F12). Timer conditions are satisfied in suspend mode.
Symptom-to-FRU Index The symptom-to-FRU Index lists the symptoms and errors and the possible causes. The most likely cause is listed first. Note Perform the FRU replacement or actions in the sequence shown in the “FRU/Action” columns. If a FRU replacement did not solve the problem, put the original FRU back in the computer. Do not replace a nondefective FRU. This index can also help you determine the next possible FRUs to be replaced when servicing a computer.
Symptom / Error FRU / Action in Sequence 110 (Planar parity.) 1. Go to “Memory Checkout” on page 28. 2. DIMM card. 3. Detach the expansion unit if attached to the computer. 4. System board. 111 (I/O parity.) 1. Go to “Memory Checkout” on page 28. 2. Expansion unit or port replicator. 3. System board. 158 (Hard disk password was not set even though the supervisor password is set.) 1. Set the password for hard disk drive. 159 (Hard disk password is not set the same as the supervisor password.) 1.
Symptom / Error FRU / Action in Sequence 184 (Power-on password check sum error.) 1. Reset the power-on password in Easy-Setup. 185 (The startup sequence is not valid. Suspect that power was off when the startup sequence was being updated.) 1. Reset the startup sequence in Easy-Setup. 186 1. System Board. 190 (A depleted battery pack was installed when the power was on.) 1. Go to “Checking the Battery Pack” on page 31. 191XX (PM initialization error.) 1. System board.
Symptom / Error FRU / Action in Sequence 601, 6XX (601: Diskette drive or controller error.) 1. Go to “Diskette Drive Checkout” on page 27. 2. Diskette drive assembly. 3. Diskette. 4. System board. 602 (Diskette read error.) 1. Go to “Diskette Drive Checkout” on page 27. 2. Diskette. 3. Diskette drive assembly. 604 (Unacceptable ID was read from the diskette drive.) 1. Go to “Diskette Drive Checkout” on page 27. 2. Diskette drive assembly. 3. System board. 11XX 1101: Serial_A test failure. 1.
Symptom / Error 861X (Pointing device error when TrackPoint III is enabled.) 8611: System bus error–I/F between 8042 and IPDC. 8612: TrackPoint error. 8613: System board or TrackPoint error. I9990301 I9990302 I9990305 I9990301: Hard disk error. I9990302: Invalid hard disk boot record. I9990305: No bootable device. FRU / Action in Sequence 1. Reseat the keyboard cable on the system board. 2. Keyboard. 3. External mouse. 4. System board. 1. Verify the operating system is installed on the hard disk drive.
Beep Symptoms Symptom / Error FRU / Action in Sequence Continuous beeps. System board. One beep and a blank, unreadable, or flashing LCD. 1. Reseat the LCD connector. 2. LCD assembly. 3. System board. One beep, and the message “Unable to access boot source.” 1. Boot device. 2. System board. One long and two short beeps, and a blank or unreadable LCD. 1. System board. 2. LCD assembly. One long beep followed by four short beeps each time the power switch is operated.
Function-Related Symptoms Symptom / Error The system does not suspend or resume when the LCD is closed or opened. FRU / Action in Sequence 1. Go to “Suspend Mode” on page 34, and check that the computer can enter suspend mode. 2. Boot an operating system and press Fn+F4. If the computer enters suspend mode, suspect that the application program is not working properly. 3. LCD assembly. 4. System board. The battery Fuel-Gauge does not go higher than 90%.
Infrared-Related Symptoms Symptom / Error FRU / Action in Sequence Unable to communicate using the Infrared (IR) Port. 1. Make sure the setup for the IR is correct. Use the ThinkPad Configurations utility. 2. Make sure there are no fluorescent lights near the computer. The computer may receive optical noise from the fluorescent light. 3. Run the advanced diagnostic test. If an error occurs and a FRU code is displayed, replace the parts shown by the FRU code.
LCD-Related Symptoms Important The TFT LCD for the notebook computer contains over 921,000 thin-film transistors (TFTs). A small number of missing, discolored, or lighted dots (on all the time) is characteristic of TFT LCD technology, but excessive pixel problems can cause viewing concerns. The LCD should be replaced if the number of missing, discolored, or lighted dots in any background is 21 or more. Symptom / Error No beep, power-on indicator on, and a blank LCD during POST. LCD backlight not working.
Power-Related Symptoms Symptom / Error FRU / Action in Sequence Power shuts down during operation. 1. Go to “Power Systems Checkout” on page 30. 2. Battery pack. 3. Remove the battery pack and let it cool for 2 hours. 4. DC/DC card. 5. System bard. 6. Check the power outlet. The system does not power off. (See “Power Shutdown Switch” on page 25.) 1. Press the power shutdown switch. 2. DC/DC card. 3. System board.
Undetermined Problems You are here because the diagnostic tests did not identify which adapter or device failed, installed devices are incorrect, a short circuit is suspected, or the system is inoperative. Follow these procedures to isolate the failing FRU (do not isolate nondefective FRUs). Verify that all attached devices are supported by the computer. Verify that the power supply being used at the time of the failure is operating correctly. (See “Power Systems Checkout” on page 30): 1.
Running the Diagnostics Use either the TrackPoint III or the cursor move keys to interact with the tests. The following are the special tools used with the diagnostics. Tool Name Part Number PC Test Card 35G4703 Tri-Connector wrap plug 72X8546 USB parallel test cable 05K2580 Use either the TrackPoint III or the cursor move keys to interact with the tests. The Enter key works the same as selecting the OK icon to reply OK. 1. Press and hold F1; then power on the computer.
8. Click on a device to test it, or click on Test All to test all devices. Click on Looptest to run the tests in a repeated loop. The loop option menu window appears. Click on a device; the √ mark appears beside the selected device. Repeat this step to select multiple devices. Click on OK to start the diagnostic loop. If no device is selected, all devices tests are looped. 9. To exit the loop, keep pressing Ctrl+Pause until the test exits.
Use the following procedure to display the errors: 1. 2. 3. 4. Enter the advanced diagnostic test. Press Ctrl+E. The error log appears. To exit the screen, click on Exit or press Esc key. The error log is not saved when system power is turned off. Checking the Installed Devices List If a device is installed but the icon appears in a gray shade rather than a dark shade on the basic diagnostics screen, the device is defective. Reseat the device connectors.
Diagnostic Error Codes If an error is detected, the following appears: Large X on the left side of the device icon. Device ID (three digits). Error code (two digits). FRU code (four digits). The device ID and error code indicate the detailed portion of the FRU that caused the error. If replacing a FRU does not correct the problem, see the device ID or error code from the previous failure.
Icon Device ID Suspected Device 006 External diskette drive or FDD connector of the computer 066 External diskette drive or FDD Connector of the port replicator 080 PCMCIA 088 External PC Card (PCMCIA) 009 Parallel port 011, 012 Serial port 154 Universal serial bus (USB) 155 External universal serial bus (USB) 103 IR 150 Audio (ESS) ThinkPad 560X (2640-60x, 70x) 51
FRU Codes: If an error is detected by the diagnostic tests, a four-digit FRU code is displayed. The FRU code indicates two suspected FRUs. Replace the FRU that is indicated by the two leftmost digits first; then replace the FRU that indicated by the two rightmost digits. No FRU is assigned to code 00. If only one FRU is suspected, the other FRU code is filled with zeros. See the reference page before replacing the FRU.
Related Service Procedures This section provides information about the following: “Status Indicators” “Password Combinations” on page 54 “Running a Low-Level Format” on page 55 “Maintenance Diskette Download” on page 55 “Fn Key Combinations” on page 55 Status Indicators The system status indicators show the current computer status in different colors (green and orange): ThinkPad 560X (2640-60x, 70x) 53
Symbol Color Meaning .1/Battery Green The battery is fully charged. Orange The battery is charging. Blinking orange The battery needs charging. .2/Hard Disk In Use Orange Data is read from or written to the hard disk drive. .3/Numeric Lock Green The numeric keypad on the keyboard is enabled. .4/Caps Lock Green Caps lock mode is enabled. .5/Scroll Lock Green Arrow keys can be used as screen-scroll function keys. .
Running a Low-Level Format Do the following to format the hard disk. Attention: Make sure the drive address to be formatted is correct. This procedure erases all information on the disk. 1. Power off the computer. 2. Insert the ThinkPad hardware maintenance diskette Ver 1.40 or later into diskette drive A and power on the computer. 3. Select Format the hard disk from the main menu. 4. Select the drive from the menu. 5. Follow the instructions on the screen.
Product Overview (560X) The following table provides an overview of the IBM ThinkPad 560 series system features.
Feature Description VGA Video 560 11.3-inch, 256 colors, 800×600 pixel DSTN color LCD 12.1-inch, 64K colors, 800×600 pixel TFT color LCD 560E 11.3-inch, 64K colors 800×600 pixel DSTN color LCD 12.1-inch, 256K colors, 800×600 pixel TFT color LCD 560X Diskette Drive (External) Hard Disk Drive 12.1-inch, 64K colors 800×600 pixel DSTN color LCD 12.1-inch, 256K colors, 800×600 pixel TFT color LCD 1.44 MB (2-mode), 3.5-inch 1.44 MB (3-mode), 3.5-inch, for Japan 560 810 MB, 2.
FRU Removals and Replacements This section contains information about removals and replacements. Do not damage any parts. Only certified and trained personnel should service the computer. The arrows in the “Removals and Replacements” section show the direction of movement to remove a FRU, or to turn a screw to release the FRU. The arrows are marked in numeric order, in square callouts, to show the correct sequence of removal.
Important Notice This computer uses special nylon-coated screws with the following characteristics: They maintain tight connections. They do not easily come loose, even with shock or vibration. They need additional force to tighten. They should be used only once. Do the following when you service this machine: Keep the screw kit (P/N 12J0808) in your tool bag. Always use new screws. Use a torque screwdriver if available.
1010 Backup Battery Safety Notice 4: Translation on page 7 The lithium battery can cause a fire, explosion, or severe burn. Do not recharge it, remove its polarized connector, disassemble it, heat it above 100°C (212°F), incinerate it, or expose its cell contents to water. Dispose of the battery as required by local ordinances or regulations. Use only the battery in the appropriate parts listing. Use of an incorrect battery can result in ignition or explosion of the battery. Turn the computer upside down.
1020 DIMM (If Installed) Turn the computer upside down. Step .1/ Screw No. (See page 59) 1 Qty 1 Torque 4 kgcm When replacing: Make sure you use the correct screw, and tighten it firmly to the torque shown in the table if you have a torque screwdriver. Never use a screw that you removed. Use a new one. Make sure the screw is tightened firmly (see “Screw Tightening Information” on page 22 if you do not have a torque screwdriver).
1030 Battery Pack Turn the computer upside down.
1040 Frame Battery Pack (1030) Step .1/ .2/ Screw No. (See page 59) 2 1 Qty Torque 2 4 kgcm 12 4 kgcm When replacing: Make sure you use the correct screw, and tighten all screws firmly to the torque shown in the table if you have a torque screwdriver. Never use a screw that you removed. Use a new one. Make sure the screws are tightened firmly (see “Screw Tightening Information” on page 22 if you do not have a torque screwdriver).
64 IBM ThinkPad 560X (2640-60x, 70x) HMM
The LCD release latch is easily disassembled, see the following if you need to reassemble: Notes Be careful not to remove the Esc key when you remove the frame. If the Esc key is removed, replace it as shown: When replacing the frame, verify the TrackPoint III click buttons function correctly. (If the frame is not in place, the click buttons will not function.
1050 Keyboard Unit Battery Pack (1030) Frame (1040) Note: When replacing the frame, verify the TrackPoint III click buttons function. (If the frame is not in place, the click buttons will not function.
1060 LCD Assembly Battery Pack (1030) Frame (1040) Keyboard Unit (1050) Note: For the LCD FRU removals and replacement, go to “2010 LCD Front Cover” on page 74. Step .1/ .2/ .3/ Screw No. (See page 59) 3 1 9 Qty Torque 2 4 kgcm 2 4 kgcm 1 3 kgcm When replacing: Make sure you use the correct screw, and tighten all screws firmly to the torque shown in the table if you have a torque screwdriver. Never use a screw that you removed. Use a new one.
1070 Speaker 68 Battery Pack (1030) Frame (1040) Keyboard Unit (1050) IBM ThinkPad 560X (2640-60x, 70x) HMM
1080 Hard Disk Drive Attention Do not drop or apply any shock to the hard disk drive. Before removing the drive, have the user make a backup copy of all the information on the drive. Never remove the drive while the system is operating or is in suspend mode. Remove the hard disk drive exactly as shown in the figure. Do not apply any extra force to the hard disk drive when removing it. Battery Pack (1030) Frame (1040) Keyboard Unit (1050) Step .1/ .5/ Screw No.
1090 PC Card (PCMCIA) Slot Assembly Battery Pack (1030) Frame (1040) Keyboard Unit (1050) Note: Before removing and replacing the PC Card slot assembly, make sure that the PC Cards are removed and the eject levers are not extended out. Step .1/ Screw No. (See page 59) 1 Qty 4 4 kgcm When replacing: Make sure you use the correct screw, and tighten all screws firmly to the torque shown in the table if you have a torque screwdriver. Never use a screw that you removed. Use a new one.
1100 System Board DIMM (If Installed) (1020) Battery Pack (1030) Frame (1040) Keyboard Unit (1050) LCD Assembly (1060) Speaker (1070) Hard Disk Drive (1080) PC Card Slot Assembly (1090) Notes: 1. The system unit serial number must be restored when the system board is replaced. Select the option Set system identification on the maintenance diskette.
Step .4/ Screw No. (See page 59) 3 Qty 3 Torque 4 kgcm When replacing: Make sure you use the correct screw, and tighten all screws firmly to the torque shown in the table if you have a torque screwdriver. Never use a screw that you removed. Use a new one. Make sure the screws are tightened firmly (see “Screw Tightening Information” on page 22 if you do not have a torque screwdriver).
1110 DC/DC Card DIMM (If Installed) (1020) Battery Pack (1030) Frame (1040) Keyboard Unit (1050) LCD Assembly (1060) Speaker (1070) Hard Disk Drive (1080) PC Card Slot Assembly (1090) System Board (1100) Detach the DC/DC card from the system board.
2010 LCD Front Cover Battery Pack (1030) Frame (1040) Keyboard Unit (1050) LCD Assembly (1060) Important The LCD for the notebook computer contains over 921,000 thin-film transistors (TFTs). A small number of missing, discolored, or constantly lighted dots is characteristic of TFT LCD technology, but excessive pixel problems can cause viewing concerns. The LCD should be replaced if the number of missing, discolored, or lighted dots in any background is 21 or more. Step .2/ Screw No.
The LCD front cover has several latches. Release the latches as shown in step .3/. The DSTN LCD has two slide knobs in step .4/. When replacing: Make sure that all eight latches are engaged properly. Make sure that the slide knobs work correctly.
2020 LCD Panel Battery Pack (1030) Frame (1040) Keyboard Unit (1050) LCD Assembly (1060) LCD Front Cover (2010) DSTN Panel Step .1/ Screw No. (See page 59) 7 Qty 4 Torque 3 kgcm When replacing: Make sure you use the correct screw, and tighten all screws firmly to the torque shown in the table if you have a torque screwdriver. Never use a screw that you removed. Use a new one.
TFT Panel TFT LCD Note To distinguish the TFT 1 panel from the TFT 2 panel, disassemble the panel and note its characteristics. TFT 1 (P/N 12J1704) Step .1/ Screw No. (See page 59) 7 Qty 4 Torque 3 kgcm When replacing: Make sure you use the correct screw, and tighten all screws firmly to the torque shown in the table if you have a torque screwdriver. Never use a screw that you removed. Use a new one.
TFT 2 (P/N 12J1706) Step .1/ Screw No. (See page 59) 7 Qty 4 Torque 3 kgcm When replacing: Make sure you use the correct screw, and tighten all screws firmly to the torque shown in the table if you have a torque screwdriver. Never use a screw that you removed. Use a new one. Make sure the screws are tightened firmly (see “Screw Tightening Information” on page 22 if you do not have a torque screwdriver).
2030 Inverter Card Battery Pack (1030) Frame (1040) Keyboard Unit (1050) LCD Assembly (1060) LCD Front Cover (2010) LCD Panel (2020) DSTN Panel Step .2/ Screw No. (See page 59) 8 Qty 3 Torque 3 kgcm When replacing: Make sure you use the correct screw, and tighten all screws firmly to the torque shown in the table if you have a torque screwdriver. Never use a screw that you removed. Use a new one.
TFT Panel Step .2/ Screw No. (See page 59) 8 Qty 2 Torque 3 kgcm When replacing: Make sure you use the correct screw, and tighten all screws firmly to the torque shown in the table if you have a torque screwdriver. Never use a screw that you removed. Use a new one. Make sure the screws are tightened firmly (see “Screw Tightening Information” on page 22 if you do not have a torque screwdriver). When replacing: Align the LCD connector to the inverter card to ensure a good connection.
2040 LCD Cable and Hinges DIMM (If Installed) (1020) Battery Pack (1030) Frame (1040) Keyboard Unit (1050) LCD Assembly (1060) LCD Front Cover (2010) LCD Panel (2020) Inverter Card (DSTN only)(2030) DSTN or TFT 1 .1/.2/: LCD cable .3/.4/: Hinges Step .1/ .3/ Screw No. (See page 59) 7 7 Qty Torque 2 3 kgcm 3 3 kgcm When replacing: Make sure you use the correct screw, and tighten all screws firmly to the torque shown in the table if you have a torque screwdriver.
82 IBM ThinkPad 560X (2640-60x, 70x) HMM
TFT 2 .1/.2/: LCD cable .3/.4/: Hinges Step .1/ .3/ Screw No. (See page 59) 7 7 Qty Torque 2 3 kgcm 3 3 kgcm When replacing: Make sure you use the correct screw, and tighten all screws firmly to the torque shown in the table if you have a torque screwdriver. Never use a screw that you removed. Use a new one. Make sure the screws are tightened firmly (see “Screw Tightening Information” on page 22 if you do not have a torque screwdriver).
84 IBM ThinkPad 560X (2640-60x, 70x) HMM
Locations Front View .1/ .2/ .3/ .4/ .5/ .6/ .7/ .8/ .9/ .1ð/ .11/ .12/ .13/ .14/ .
Bottom View .1/ .2/ .3/ .4/ .
Rear View .1/ .2/ .3/ .4/ .5/ .6/ .7/ .8/ .9/ .
Parts Listing 560X (2640-60x, 70x) 88 IBM ThinkPad 560X (2640-60x, 70x) HMM
Note for the TFT LCD: There are two TFT LCD panels: TFT 1 and TFT2. Both panels are interchangeable, so you can use either panel when replacing (see page 77 for more information). Index 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 System Unit LCD Assembly (12.1 DSTN) See “LCD FRU (DSTN)” on page 90. LCD Assembly (12.1 TFT 1) See “TFT 1 (12J1704)” on page 91. LCD Assembly (12.1 TFT 2) See “TFT 2 (12J1706)” on page 92.
LCD FRU (DSTN) Index 1 2 3 4 5 6 7 90 System Unit LCD Cover Set Control Knob LCD Panel Inverter Card Shield Sheet LCD Cable Hinges 12J1700 12J1702 — 12J1703 46H4165 12J1701 46H4155 IBM ThinkPad 560X (2640-60x, 70x) HMM
LCD FRU (TFT) TFT 1 (12J1704) Index 1 2 3 4 5 6 7 System Unit LCD Cover Set Control Knob LCD Panel Inverter Card Shield Sheet LCD Cable Hinges Hinge Spacer 05K4602 11J9664 — 11J9632 46H4165 12J1705 11J9663 05K4658 ThinkPad 560X (2640-60x, 70x) 91
TFT 2 (12J1706) Index 1 2 3 4 5 6 7 92 System Unit LCD Cover Set Control Knob LCD Panel Inverter Card Shield Sheet LCD Cable Hinges 05K4603 11J9664 — 82H5509 46H4165 12J1707 11J9663 IBM ThinkPad 560X (2640-60x, 70x) HMM
Keyboard Arabic Belgian Canadian French Danish Dutch French German Greek Hebrew Italian Japanese Korean Latin Spanish Norwegian Portuguese Russian Spanish Swedish or Finnish Swiss Turkish U.K. English U.S.
Common and Option Parts List Miscellaneous Parts Screw Screw Screw Screw Screw Kit Kit Kit Kit Kit (including nylon-coated screws) (M2.5 x 3.5 mm, nylon-coated) (M2.5 x 6.5 mm, nylon-coated) (M2.5 x 11.5 mm, nylon-coated) (LCD) 12J0808 97H3917 97H3918 97H3919 46H4160 Options Notes 1. When you replace the AC Adapter, use the one for the country you are in even if the computer is from a different country. 2. The warranty for the system unit does not apply to all options.
Numeric Keypad Belgian Canadian French Danish Dutch French German Greek Hebrew Icelandic Italian Japanese Norwegian Spanish Swedish or Finnish Swiss French Swiss German Turkish U.K. English U.S. English 95F5741 95F5466 95F5467 95F5467 95F6313 95F6314 95F5467 95F5741 95F5467 95F6316 79F6401 95F5467 95F6315 95F5468 95F5711 95F5715 95F5467 95F5741 95F5741 Black Keypad French German Italian Norwegian Swedish U.K. English U.S.
Power Cords IBM power cords for a specific country are usually available only in that country: For 2-pin power cords: IBM Power Cord Part Number Used in These Countries 13H5264 Bahamas, Barbados, Bermuda, Bolivia, Canada, Cayman Islands, Colombia, Costa Rica, Dominican Republic, Ecuador, El Salvador, Guatemala, Guyana, Haiti, Honduras, Jamaica, Korea (South), Mexico, Netherlands Antilles, Nicaragua, Panama, Peru, Philippines, Saudi Arabia, Suriname, Taiwan, Thailand, Trinidad (West Indies), United State
For 3-pin power cords: Note: The grounded adapter is required for full MPRII compliance.
For 3-pin slim power cords: IBM Power Cord P/N Used in These Countries 76H3514 Argentina, Australia, Papua New Guinea, New Zealand, Paraguay, Uruguay 76H3516 Bahamas, Barbados, Bermuda, Bolivia, Canada, Cayman Islands, Colombia, Costa Rica, Dominican Republic, Ecuador, El Salvador, Guatemala, Guyana, Haiti, Honduras, Jamaica, Mexico, Netherlands Antilles, Nicaragua, Panama, Peru, Philippines, Saudi Arabia, Suriname, Taiwan, Trinidad (West Indies), United States of America, Venezuela 76H3518 Austria,
Notices References in this publication to IBM products, programs, or services do not imply that IBM intends to make these available in all countries in which IBM operates. Any reference to an IBM product, program, or service is not intended to state or imply that only that IBM product, program, or service may be used. Any functionally equivalent product, program, or service that does not infringe any of the intellectual property rights of IBM may be used instead of the IBM product, program, or service.
IBM Part Number: 05L1768 Printed in U.S.A.
