Instruction Manual

ManualsBrandsLenze ManualsEquipment8400

EDS84ASC552

.Nhy

Ä.Nhyä

Hardware Manual

8400 0.25 ... 45 kW



E84Axxxx StateLine C/HighLine C/TopLine C

Frequency inverter 8400

L-force Drives

Translation

Summary of content (304 pages)

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L-force Drives Ä.Nhyä EDS84ASC552 .Nhy Translation 8400 Hardware Manual 0.25 ...
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0Fig. 0Tab.
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Contents 1 2 3 4 i About this documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.1 Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.2 Conventions used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 1.3 Terms and abbreviations used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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i 5 6 4 Contents 4.7 HighLine C control terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.7.1 External supply voltage 24 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.7.2 Analog inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.7.3 Analog outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.7.4 Digital inputs . . . . . .
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Contents 7 i 6.2 Installation according to EMC (installation of a CE-typical drive system) . . . . . . . 6.2.1 Shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2.2 Mains connection, DC supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2.3 Motor cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2.4 Control cables . . . . . . . . . . . . . . . . . . . .
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i 8 9 10 11 6 Contents Braking operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249 8.1 Braking operation without additional measures . . . . . . . . . . . . . . . . . . . . . . . . . . . 249 8.2 Braking operation with external brake resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2.1 Operation at rated mains voltage 230 V . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2.
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Contents 12 i 11.6 Memory module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.6.1 E84AYM10S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293 293 11.7 Communication modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294 11.8 Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1 About this documentation 1 About this documentation Document history Contents The hardware manual provides the complete information on the application as directed of the 8400 controllers of the StateLine C, HighLine C, and TopLine C versions. Validity Type Type designation from hardware version VA from software version 8400 StateLine C E84AVSCxxxxx 8400 HighLine C E84AVHCxxxxx VA 01.00 01.00 8400 TopLine C E84AVTCxxxxx VA 01.
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About this documentation Conventions used 1.2 1 Conventions used This documentation uses the following conventions to distinguish between different types of information: Spelling of numbers Decimal separator Point In general, the decimal point is used. For instance: 1234.
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1 About this documentation 1.3 Terms and abbreviations used Terms and abbreviations used Term Device size Meaning Used as generic term for a group of devices which have the same dimensions (depth, height and width) but different power ratings. Standard device Used as generic term when actions and features are described which are very similar or the same for different versions or device sizes, e.g.  mechanical installation or  power terminals Abbreviation Cat.
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About this documentation 1 Notes used 1.4 Notes used The following pictographs and signal words are used in this documentation to indicate dangers and important information: Safety instructions Structure of safety instructions:  Danger! (characterises the type and severity of danger) Note (describes the danger and gives information about how to prevent dangerous situations) Pictograph and signal word Meaning  Danger! Danger of personal injury through dangerous electrical voltage.
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2 Safety instructions 2 Safety instructions 2.1 General safety and application notes for Lenze controllers General safety and application notes for Lenze controllers (in accordance with Low-Voltage Directive 2006/95/EC) For your personal safety Disregarding the following safety measures can lead to severe injury to persons and damage to material assets: 12 ƒ Only use the product as directed. ƒ Never commission the product in the event of visible damage.
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Safety instructions General safety and application notes for Lenze controllers 2 Application as directed Controllers are components which are designed for installation in electrical systems or machines. They are not to be used as domestic appliances, but only for industrial purposes according to EN 61000-3-2. When controllers are installed into machines, commissioning (i.e.
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2 Safety instructions General safety and application notes for Lenze controllers Electrical connection When working on live controllers, observe the applicable national regulations for the prevention of accidents (e.g. VBG 4). The electrical installation must be carried out according to the appropriate regulations (e.g. cable cross-sections, fuses, PE connection). Additional information can be obtained from the documentation.
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Safety instructions General safety and application instructions for Lenze motors 2.2 2 General safety and application instructions for Lenze motors (According to: Low-Voltage Directive 2006/95/EC) General Low-voltage machines have dangerous, live and rotating parts as well as possibly hot surfaces. Synchronous machines induce voltages at open terminals during operation.
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2 Safety instructions General safety and application instructions for Lenze motors Installation Ensure an even surface, solid foot/flange mounting and exact alignment if a direct clutch is connected. Avoid resonances with the rotational frequency and double mains frequency which may be caused by the assembly. Turn rotor by hand, listen for unusual slipping noises. Check the direction of rotation when the clutch is not active (observe section ”Electrical connection”).
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Safety instructions General safety and application instructions for Lenze motors 2 Commissioning and operation Before commissioning after longer storage periods, measure insulation resistance. In case of values  1 k per volt of rated voltage, dry winding. For trial run without output elements, lock the featherkey. Do not deactivate the protective devices, not even in a trial run. Check the correct operation of the brake before commissioning lowvoltage machines with brakes.
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2 Safety instructions 2.3 Residual hazards Residual hazards Protection of persons ƒ Before working on the controller, check that no voltage is applied to the power terminals, because – depending on the controller - the power terminals U, V, W, +UG, -UG, Rb1 and Rb2 carry hazardous voltages for up to 3 to 20 minutes after mains disconnection. – the power terminals L1, L2, L3; U, V, W, +UG, -UG, Rb1 and Rb2 carry hazardous voltages when the motor is stopped.
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Product description 3 Device features 3 Product description 3.1 Device features Version Features StateLine C HighLine C TopLine C Power range from 250 W to 45 kW    Communication and diagnostic interfaces    Integrated interference suppression acc.
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3 Product description 3.2 Overview of standard devices Overview of standard devices Allocation of the device sizes Device size Power range [kW] GG 1 0.25 ... 0.37 GG 2 0.55 ... 0.75 GG 3 1.1 ... 2.2 GG 4 3.0 ... 5.5 GG 5 7.5 ... 15.0 GG 6 18.5 ... 22.0 GG 7 30.0 ... 45.0 Standard device in device size GG 1 ... 3 Standard device in device size GG 4 ... 6 8400HLC058 20  8400HLC057 EDS84ASC552 EN 9.
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Product description 3 Overview of standard devices Connection Information Pos. Description X80 Terminal strip for the integrated safety unit X100 Mains/DC-bus voltage (for 400 V devices) – For devices in device size 6 (18.5 ... 22 kW) the terminal strip is not pluggable. Relay output X101 X105 X106 230 V Motor/external brake resistor – For devices in device size 6 (18.5 ... 22 kW) the terminal strip is not pluggable.
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3 Product description Overview of standard devices Standard device in device size GG 7 8400GG100 Connection Description X80 Terminal strip for the integrated safety unit X100 Mains/DC-bus voltage (for 400 V devices) – For devices of device size 7 (30 ... 45 kW) this terminal strip is not pluggable. Relay output X101 X105 X106 22 Information Pos. Motor/external brake resistor – For devices of device size 7 (30 ... 45 kW) this terminal strip is not pluggable.
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Product description 3 Overview of control terminals 3.3 Overview of control terminals Control terminals for devices in the StateLine version Control terminals for devices in the HighLine version 8400HLC080a 8400HLC081a Connection Pos. X1 S1 X3 X4 X5 X6 (DIAG) X107 MMI  Icon     EDS84ASC552 EN 9.
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3 Product description Overview of control terminals Control terminals for devices in the TopLine version 8400TLC032b Connection Description X1 S1 CANopen connection CANopen settings Settings for CANopen terminating resistor and axis bus Analog inputs / outputs; 10 V reference voltage X3 X4 TopLine C  213 X6 (DIAG) Digital inputs; controller enable 24 V supply of the control electronics Digital outputs 24 V voltage output Digital inputs; controller enable External 24 V supply of the control elect
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Product description Identification 3.4 3 Identification The type data used in this manual refer to the nameplate which is placed at the front of the controller (Fig. 3-1). 8400SLC007 Fig. 3-1 Contents and position of the nameplate     EDS84ASC552 EN 9.
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3 Product description 3.5 Product key Product key E84 A V xx x xxx x x x x Product range Inverter Drives 8400 Version A = 1. version Inverter type V = vector-controlled inverter Version SC = StateLine C HC = HighLine C TC = TopLine C Mounting type E = installation D = push-through technique C = cold plate technology Power e.g. 251 = 25 x 101 W = 0.25 kW 222 = 22 x 102 W = 2.2 kW Voltage class 2 = 230/240 V, 1/N/PE AC (0.25 ... 2.2 kW) 4 = 400/500 V, 3/PE AC (0.37 ...
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Technical data 4 General data and operating conditions 4 Technical data 4.1 General data and operating conditions Conformity and approval Conformity CE 2006/95/EC Low-Voltage Directive UL UL 508C   Device size 1 ... 7 (0.25 ... 45 kW) Certification of the integrated safety system: see chapter 10.9 CSA CSA 22.2 No. 14   Device size 1 ... 7 (0.25 ... 45 kW) Only if an external mains choke is used.
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4 Technical data General data and operating conditions Supply conditions AC mains operation Direct connection Power systems TT Operation permitted without restrictions TN With earthed phase EN 61800-5-1 IT Operation permitted if additional measures are taken:  Overvoltage reduction to overvoltage category II required. If protection against accidental contact is required for the control terminals, external measures must be taken.  The measures described for IT systems must be taken.
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Technical data 4 General data and operating conditions Requirements on the motor cable Capacitance per unit length  2.5 mm2/AWG 14 CCore/core/CCore/shield < 75/150 pF/m  4 mm2/AWG 12 CCore/core/CCore/shield < 150/300 pF/m Electric strength VDE 0250-1 U0/U = 0.6/1.0 kV UL U  600 V (U0 = r.m.s. value external - conductor/PE, U = r.m.s. value - external conductor/external conductor) (U = r.m.s.
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4 Technical data General data and operating conditions Motor cable length (shielded) after interference suppression and required earth-leakage circuit breaker Urated Prated With LL filter With SD filter With LD filter 300 mA FI [V] [kW] 30 mA FI 30 mA FI 230 0.25 ... 2.2 5m  25 m  50 m 400/500 0.37 ... 2.2 -  25 m 1)  50 m 1) 400/500 3.0 ... 15 -  25 m  50 m 400/500 18.5 ...
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Technical data General data and operating conditions 4 EMC Interference emission cable-guided EN 61800-3 Up to a shielded motor cable length of 25 m: Category C2 With interference suppression: Category C1 Radiation Category C2 Immunity to interference (acc. to EN 61800-3 requirements) Electrostatic discharge (ESD) EN 61000-4-2 Air discharge: 8 kV, Contact discharge to housing: 4 kV EN 61000-4-6 150 kHz ...
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4 Technical data General data and operating conditions Open and closed loop control Open and closed loop control processes V/f characteristic control (VFCplus)  Operation of asynchronous machines with a linear load torque characteristic  Operation of asynchronous machines with a quadratic load torque characteristic V/f control (VFCplus + encoder)  V/f characteristic control VFCplus with additional speed feedback Energy-saving V/f characteristic control (VFCplusEco)  Reduction of the power loss in the
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Technical data 4 Rated data Overview 4.2 Rated data 4.2.1 Overview Input data Basis of the data Mains Voltage Voltage range Frequency range ULrated [V] ULrated [V] f [Hz] 1/N/PE AC 230 180 - 0 % ... 264 + 0 % 45 - 0 % ... 65 + 0 % 3/PE AC 400 320 - 0 % ... 440 + 0 % 45 - 0 % ... 65 + 0 % 3/PE AC 500 400 - 0 % ... 550 + 0 % 45 - 0 % ... 65 + 0 % Voltage Frequency [V] [Hz] up to +45 °C  Rated current [A] up to +55 °C  E84AVxxx2512 230 50/60 3.4 2.
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4 Technical data Rated data Overview Output data Voltage Frequency Rated current [A] Number of phases [V] [Hz] up to +45 °C  up to +55 °C  E84AVxxx2512 0 - 230 0 - 1000 1.7 1.3 3 E84AVxxx3712 0 - 230 0 - 1000 2.4 1.8 3 E84AVxxx5512 0 - 230 0 - 1000 3.0 2.3 3 E84AVxxx7512 0 - 230 0 - 1000 4.0 3.0 3 E84AVxxx1122 0 - 230 0 - 1000 5.5 4.1 3 E84AVxxx1522 0 - 230 0 - 1000 7.0 5.3 3 E84AVxxx2222 0 - 230 0 - 1000 9.5 7.1 3 E84AVxxx3714 0 - 400/500 0 - 1000 1.
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Technical data Rated data Overview 4 Power losses Power loss PV [W] Type when operating with rated output current Iarated E84AVxxx2512 45 E84AVxxx3712 50 E84AVxxx5512 60 E84AVxxx7512 75 E84AVxxx1122 95 E84AVxxx1522 110 E84AVxxx2222 140 E84AVxxx3714 50 E84AVxxx5514 65 E84AVxxx7514 80 E84AVxxx1124 95 E84AVxxx1524 105 E84AVxxx2224 135 E84AVxxx3024xxS 165 E84AVxxx3024xx0 165 E84AVxxx4024 205 E84AVxxx5524 275 E84AVxxx7524 320 E84AVxxx1134 435 E84AVxxx1534 470 E84AVxxx
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4 Technical data 4.2.2 Operation at rated mains voltage 230 V Rated data Operation at rated mains voltage 230 V Basis of the data Mains 1/N/PE AC Voltage Voltage range ULrated [V] ULrated [V] f [Hz] 230 180 - 0 % ... 264 + 0 % 45 - 0 % ... 65 + 0 % Mains current at IaN Type Frequency range with external mains choke without external mains choke Apparent output power Motor power U, V, W 4 pol. ASM ILR [A] ILR [A] SaR [kVA] PaR [kW] E84AVxxx2512 3.0 3.4 0.6 0.25 E84AVxxx3712 4.
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Technical data 4 Rated data Operation at rated mains voltage 230 V Switching frequency-dependent output currents Output currents [A] at switching frequency 2 kHz Type 4 kHz 8 kHz 16 kHz Iarated2 IaM2 Iarated4 IaM4 Iarated8 IaM8 Iarated16 IaM16 E84AVxxx2512 1.7 3.4 1.7 3.4 1.7 3.4 1.1 2.8 E84AVxxx3712 2.4 4.8 2.4 4.8 2.4 4.8 1.6 4.0 E84AVxxx5512 3.0 6.0 3.0 6.0 3.0 6.0 2.0 5.0 E84AVxxx7512 4.0 8.0 4.0 8.0 4.0 8.0 2.7 6.6 E84AVxxx1122 5.5 11.0 5.5 11.
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4 Technical data Rated data Operation at rated mains voltage 230 V Fuses and cable cross-sections Operation without external mains choke/mains filter Installation according to EN 60204-1 1) Type  Installation according to UL 2) L1, N - laying system  B2 C F [mm2] [mm2]  L1, N [A] [A] [mm2] [A] [AWG] E84AVxxx2512 C6 6 1 - - 6 18 E84AVxxx3712 C6 6 1 - - 10 16 E84AVxxx5512 C 10 10 1.5 - - 10 16 E84AVxxx7512 C 10 10 1.5 - - 15 14 E84AVxxx1122 C16 16 2.
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Technical data 4 Rated data Operation at rated mains voltage 230 V Operation with external mains choke/mains filter Installation according to EN 60204-1 1) Type  Installation according to UL 2) L1, N - laying system  B2 C F  L1, N [A] [A] [mm2] [mm2] [mm2] [A] [AWG] E84AVxxx2512 C6 6 1 - - 6 18 E84AVxxx3712 C6 6 1 - - 10 16 E84AVxxx5512 C 10 10 1.5 - - 10 16 E84AVxxx7512 C 10 10 1.5 - - 15 14 E84AVxxx1122 C 16 16 2.
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4 Technical data 4.2.3 Operation at rated mains voltage 400 V Rated data Operation at rated mains voltage 400 V Basis of the data Mains 3/PE AC Voltage Voltage range ULrated [V] ULrated [V] f [Hz] 400 320 - 0 % ... 440 + 0 % 45 - 0 % ... 65 + 0 % Mains current at IaN Type with external mains choke without external mains choke Apparent output power Motor power U, V, W 4 pol. ASM ILR [A] ILR [A] SaR [kVA] PaR [kW] E84AVxxx3714 1.4 1.8 0.8 0.37 E84AVxxx5514 2.2 2.7 1.1 0.
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Technical data Rated data Operation at rated mains voltage 400 V 4 Assignment of external mains chokes Assignment Type Mains choke required Mains choke E84AVxxx3714 No E84AVxxx5514 No E84AVxxx7514 No E84AVxxx1124 No E84AVxxx1524 No E84AVxxx2224 No E84AVxxx3024xxS No ELN3-0500H007-001 E84AVxxx3024xx0 No ELN3-0500H007-001 E84AVxxx4024 No E84AVxxx5524 No E84AVxxx7524 No ELN3-0170H017-001 E84AVxxx1134 No ELN3-0150H024-001 E84AVxxx1534 Yes ELN3-0088H035-001 E84AVxxx1834 No
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4 Technical data Rated data Operation at rated mains voltage 400 V Alternative DC supply Basis of the data Mains 2/PE DC Voltage UDC [V] Voltage range UDC [V] Frequency range f [Hz] 565 455 - 0 % ... 620 + 0 % Motor power 4.pol. ASM Par [kW] Input current at IaN 42 Type E84AVxxx3714 IDC [A] Output power U, V, W Sar [kVA] 2.2 0.8 0.37 E84AVxxx5514 3.3 1.1 0.55 E84AVxxx7514 4.4 1.5 0.75 E84AVxxx1124 5.4 2.0 1.1 E84AVxxx1524 6.7 2.4 1.5 E84AVxxx2224 8.9 3.5 2.
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Technical data 4 Rated data Operation at rated mains voltage 400 V Switching frequency-dependent output currents Output currents [A] at switching frequency 2 kHz Type 4 kHz 8 kHz 16 kHz Iarated2 IaM2 Iarated4 IaM4 Iarated8 IaM8 Iarated16 IaM16 E84AVxxx3714 1.3 2.6 1.3 2.6 1.3 2.6 0.9 2.1 E84AVxxx5514 1.8 3.6 1.8 3.6 1.8 3.6 1.2 3.0 E84AVxxx7514 2.4 4.8 2.4 4.8 2.4 4.8 1.6 4.0 E84AVxxx1124 3.2 6.4 3.2 6.4 3.2 6.4 2.1 5.3 E84AVxxx1524 3.9 7.8 3.9 7.8 3.
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4 Technical data Rated data Operation at rated mains voltage 400 V Rated data for internal brake chopper Switching threshold VBRmax: 725 V, adjustable RBmin [] IBRmax [A] PBRmax [kW] IBRd [A] PBd [kW] tZ [s] ton [s] tfp [s] E84AVxxx3714 390 1.9 1.3 1.9 1.3 -  - E84AVxxx5514 390 1.9 1.3 1.9 1.3 -  - E84AVxxx7514 390 1.9 1.3 1.9 1.3 -  - E84AVxxx1124 180 4.0 2.9 4.0 2.9 -  - E84AVxxx1524 180 4.0 2.9 4.0 2.9 -  - E84AVxxx2224 150 4.8 3.5 4.8 3.
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Technical data 4 Rated data Operation at rated mains voltage 400 V Fuses and cable cross-sections Operation without external mains choke/mains filter Installation according to EN 60204-1 1) Type   Installation according to UL 2) L1, L2, L3 - Laying system B2 C F [mm2] [mm2]  L1, L2, L3 [A] [A] [mm2] [A] [AWG] E84AVxxx3714 C6 6 1.0 - - 6 18 E84AVxxx5514 C6 6 1.0 - - 6 18 FI 3) [mA]  30 3) E84AVxxx7514 C6 6 1.0 - - 6 18 E84AVxxx1124 C 10 10 1.
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4 Technical data Rated data Operation at rated mains voltage 400 V Operation with external mains choke/mains filter Installation according to EN 60204-1 1) Type   Installation according to UL 2) L1, L2, L3 - Laying system B2 C F  L1, L2, L3 [A] [A] [mm2] [mm2] [mm2] [A] [AWG] E84AVxxx3714 C6 6 1.0 - - 6 18 E84AVxxx5514 C6 6 1.0 - - 6 18 E84AVxxx7514 C6 6 1.0 - - 6 18 E84AVxxx1124 C6 6 1.0 - - 10 16 E84AVxxx1524 C6 6 1.
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Technical data 4 Rated data Operation at a rated mains voltage of 500 V 4.2.4 Operation at a rated mains voltage of 500 V Basis of the data Mains 3/PE AC Voltage Voltage range ULrated [V] ULrated [V] f [Hz] 500 400 - 0 % ... 550 + 0 % 45 - 0 % ... 65 + 0 % Mains current at IaN Type Frequency range with external mains choke without external mains choke Apparent output power Motor power U, V, W 4 pol. ASM ILR [A] ILR [A] SaR [kVA] PaR [kW] E84AVxxx3714 1.1 1.4 0.8 0.
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4 Technical data Rated data Operation at a rated mains voltage of 500 V Assignment of external mains chokes Assignment Type 48 Mains choke required Mains choke E84AVxxx3714 No E84AVxxx5514 No E84AVxxx7514 No E84AVxxx1124 No E84AVxxx1524 No E84AVxxx2224 No E84AVxxx3024xxS No ELN3-0500H007-001 E84AVxxx3024xx0 No ELN3-0500H007-001 E84AVxxx4024 No E84AVxxx5524 No E84AVxxx7524 No ELN3-0170H017-001 E84AVxxx1134 No ELN3-0150H024-001 E84AVxxx1534 Yes ELN3-0088H035-001 E84AVxxx18
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Technical data 4 Rated data Operation at a rated mains voltage of 500 V Alternative DC supply Basis of the data Mains 2/PE DC Voltage UDC [V] Voltage range UDC [V] Frequency range f [Hz] 705 565 - 0 % ... 775 + 0 % Motor power 4.pol. ASM Par [kW] Input current at IaN Type E84AVxxx3714 IDC [A] Output power U, V, W Sar [kVA] 1.7 0.8 0.37 E84AVxxx5514 2.7 1.1 0.55 E84AVxxx7514 3.6 1.5 0.75 E84AVxxx1124 4.4 2.0 1.1 E84AVxxx1524 5.4 2.4 1.5 E84AVxxx2224 7.1 3.5 2.
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4 Technical data Rated data Operation at a rated mains voltage of 500 V Switching frequency-dependent output currents Output currents [A] at switching frequency 2 kHz Type 8 kHz 16 kHz Iarated2 IaM2 Iarated4 IaM4 Iarated8 IaM8 Iarated16 IaM16 E84AVxxx3714 1.0 2.6 1.0 2.6 1.0 2.4 0.7 1.7 E84AVxxx5514 1.4 3.6 1.4 3.6 1.4 3.3 0.9 2.3 E84AVxxx7514 1.9 4.8 1.9 4.8 1.9 4.4 1.3 3.1 E84AVxxx1124 2.6 6.4 2.6 6.4 2.6 5.9 1.7 4.1 E84AVxxx1524 3.1 7.8 3.1 7.2 3.
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Technical data 4 Rated data Operation at a rated mains voltage of 500 V Rated data for internal brake chopper Switching threshold VBRmax: 790 V, adjustable RBmin [] IBRmax [A] PBRmax [kW] IBRd [A] PBd [kW] tZ [s] ton [s] tfp [s] E84AVxxx3714 390 2.0 1.6 2.0 1.6 -  - E84AVxxx5514 390 2.0 1.6 2.0 1.6 -  - E84AVxxx7514 390 2.0 1.6 2.0 1.6 -  - E84AVxxx1124 180 4.4 3.5 4.4 3.5 -  - E84AVxxx1524 180 4.4 3.5 4.4 3.5 -  - E84AVxxx2224 150 5.3 4.2 5.
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4 Technical data Rated data Operation at a rated mains voltage of 500 V Fuses and cable cross-sections Operation without external mains choke/mains filter Installation according to EN 60204-1 1) Type   Installation according to UL 2) L1, L2, L3 - Laying system B2 C F [mm2] [mm2]  L1, L2, L3 [A] [A] [mm2] [A] [AWG] E84AVxxx3714 C6 6 1.0 - - 6 18 E84AVxxx5514 C6 6 1.0 - - 6 18 FI 3) [mA]  30 3) E84AVxxx7514 C6 6 1.0 - - 6 18 E84AVxxx1124 C 10 10 1.
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Technical data 4 Rated data Operation at a rated mains voltage of 500 V Operation with external mains choke/mains filter Installation according to EN 60204-1 1) Type   Installation according to UL 2) L1, L2, L3 - Laying system B2 C F  L1, L2, L3 [A] [A] [mm2] [mm2] [mm2] [A] [AWG] E84AVxxx3714 C6 6 1.0 - - 6 18 E84AVxxx5514 C6 6 1.0 - - 6 18 E84AVxxx7514 C6 6 1.0 - - 6 18 E84AVxxx1124 C6 6 1.0 - - 10 16 E84AVxxx1524 C6 6 1.
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4 Technical data 4.2.5 Operation with increased power at a 230 V mains Rated data Operation with increased power at a 230 V mains The controller can be operated with increased continuous power (120% PaN) on a more powerful motor. The overload capacity remains constant as if operated with a continuous power of 100%; the information about the percentage values provided for the overload phases still refers to rated data of 100%.
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Technical data 4 Rated data Operation with increased power at a 230 V mains Assignment of external mains chokes Assignment Type Mains choke required Mains choke E84AVxxx2512 no ELN1-0900H005 E84AVxxx3712 yes ELN1-0900H005 E84AVxxx5512 no ELN1-0500H009 E84AVxxx7512 yes ELN1-0500H009 E84AVxxx1122 no ELN1-0250H018 E84AVxxx1522 yes ELN1-0250H018 E84AVxxx2222 - - Switching frequency-dependent output currents Output currents [A] at switching frequency 2 kHz Type 4 kHz 8 kHz 16 kHz Ia
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4 Technical data Rated data Operation with increased power at a 230 V mains Fuses and cable cross-sections Operation without external mains choke/mains filter Installation according to EN 60204-1 1) Type Installation according to UL 2) L1, L2, L3 - Laying system FI 3)  L1, L2, L3 [mm2] [A] [AWG] [mA] - - 6 18  30 3) - - - 10 16  1.
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Technical data Rated data Operation with increased power at a 400 V mains 4.2.6 4 Operation with increased power at a 400 V mains The controller can be operated with increased continuous power (120% PaN) on a more powerful motor. The overload capacity remains constant as if operated with a continuous power of 100%; the information about the percentage values provided for the overload phases still refers to rated data of 100%.
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4 Technical data Rated data Operation with increased power at a 400 V mains Mains current at IaN Type with external mains choke without external mains choke Apparent output power Motor power U, V, W 4 pol. ASM ILR [A] ILR [A] SaR [kVA] PaR [kW] E84AVxxx3714 1.7 2.2 1.0 0.55 E84AVxxx5514 2.6 3.2 1.4 0.75 E84AVxxx7514 3.0 - 1.8 1.1 E84AVxxx1124 3.8 5.3 2.4 1.5 E84AVxxx1524 4.7 6.6 3.0 2.2 E84AVxxx2224 6.1 - 4.2 3.0 E84AVxxx3024xxS 8.4 - 5.5 4.
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Technical data 4 Rated data Operation with increased power at a 400 V mains Switching frequency-dependent output currents Output currents [A] at switching frequency 2 kHz Type 4 kHz 8 kHz 16 kHz Iarated2 IaM2 Iarated4 IaM4 Iarated8 IaM8 Iarated16 IaM16 E84AVxxx3714 1.6 2.6 1.6 2.6 - - - - E84AVxxx5514 2.2 3.6 2.2 3.6 - - - - E84AVxxx7514 2.9 4.8 2.9 4.8 - - - - E84AVxxx1124 3.8 6.4 3.8 6.4 - - - - E84AVxxx1524 4.8 7.8 4.8 7.
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4 Technical data Rated data Operation with increased power at a 400 V mains Fuses and cable cross-sections Operation without external mains choke/mains filter Installation according to EN 60204-1 1) Type   Installation according to UL 2) L1, L2, L3 - Laying system B2 C F [mm2] [mm2]  L1, L2, L3 [A] [A] [mm2] [A] [AWG] E84AVxxx3714 C6 6 1.0 - - 6 18 E84AVxxx5514 C6 6 1.0 - - 6 18 FI 3) [mA]  30 3) E84AVxxx7514 - - - - - - - E84AVxxx1124 C10 10 1.
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Technical data 4 Rated data Operation with increased power at a 400 V mains Operation with external mains choke/mains filter Installation according to EN 60204-1 1) Type   Installation according to UL 2) L1, L2, L3 - Laying system B2 C F  L1, L2, L3 FI 3) [A] [A] [mm2] [mm2] [mm2] [A] [AWG] E84AVxxx3714 C6 6 1.0 - - 6 18 E84AVxxx5514 C6 6 1.0 - - 6 18 E84AVxxx7514 C6 6 1.0 - - 6 18 E84AVxxx1124 C6 6 1.0 - - 10 16 E84AVxxx1524 C6 6 1.
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4 Technical data 4.2.7 Operation with increased power at a 500 V mains Rated data Operation with increased power at a 500 V mains The controller can be operated with increased continuous power (120% PaN) on a more powerful motor. The overload capacity remains constant as if operated with a continuous power of 100%; the information about the percentage values provided for the overload phases still refers to rated data of 100%.
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Technical data 4 Rated data Operation with increased power at a 500 V mains Mains current at IaN Type with external mains choke without external mains choke Apparent output power Motor power U, V, W 4 pol. ASM ILR [A] ILR [A] SaR [kVA] PaR [kW] E84AVxxx3714 1.3 1.7 1.0 0.55 E84AVxxx5514 2.0 2.6 1.4 0.75 E84AVxxx7514 2.4 - 1.8 1.1 E84AVxxx1124 3.1 4.3 2.4 1.5 E84AVxxx1524 3.7 5.3 3.0 2.2 E84AVxxx2224 4.9 - 4.2 3.0 E84AVxxx3024xxS 6.7 - 5.5 4.
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4 Technical data Rated data Operation with increased power at a 500 V mains Switching frequency-dependent output currents Output currents [A] at switching frequency 2 kHz Type 8 kHz 16 kHz Iarated2 IaM2 Iarated4 IaM4 Iarated8 IaM8 Iarated16 IaM16 E84AVxxx3714 1.2 2.6 1.2 2.6 - - - - E84AVxxx5514 1.7 3.6 1.7 3.6 - - - - E84AVxxx7514 2.3 4.8 2.3 4.8 - - - - E84AVxxx1124 3.1 6.4 3.1 6.4 - - - - E84AVxxx1524 3.8 7.8 3.8 7.2 - - - - E84AVxxx2224 5.
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Technical data 4 Rated data Operation with increased power at a 500 V mains Fuses and cable cross-sections Operation without external mains choke/mains filter Installation according to EN 60204-1 1) Type   Installation according to UL 2) L1, L2, L3 - Laying system B2 C F [mm2] [mm2]  L1, L2, L3 [A] [A] [mm2] [A] [AWG] E84AVxxx3714 C6 6 1.0 - - 6 18 E84AVxxx5514 C6 6 1.0 - - 6 18 FI 3) [mA]  30 3) E84AVxxx7514 - - - - - - - E84AVxxx1124 C 10 10 1.
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4 Technical data Rated data Operation with increased power at a 500 V mains Operation with external mains choke/mains filter Installation according to EN 60204-1 1) Type   Installation according to UL 2) L1, L2, L3 - Laying system B2 C F  L1, L2, L3 [A] [A] [mm2] [mm2] [mm2] [A] [AWG] E84AVxxx3714 C6 6 1.0 - - 6 18 E84AVxxx5514 C6 6 1.0 - - 6 18 E84AVxxx7514 C6 6 1.0 - - 6 18 E84AVxxx1124 C6 6 1.0 - - 10 16 E84AVxxx1524 C6 6 1.
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Technical data 4 Current characteristics 4.3 Current characteristics The controller limits its maximally possible motor current under the following operating conditions (”current derating”): ƒ If the maximum heatsink temperature is exceeded – In this case, the controller switches independently from switching frequency mode of 16 kHz to 8 kHz and from 8 kHz to 4 kHz (but not from 4 kHz to 2 kHz). This function can be deactivated via C00144.
PAGE 68
4 Technical data Current characteristics The maximum output currents depending on the mains voltage and the switching frequency modes are shown in the following tables. Maximum output currents [A]1) at a fixed switching frequency and ULN = 230V 2 kHz Type 68 4 kHz 8 kHz 16 kHz IaM02 IaM2 IaM04 IaM4 IaM08 IaM8 IaM016 IaM16 E84AVxxx2512 3.4 3.4 3.4 3.4 3.0 3.4 2.3 2.8 E84AVxxx3712 4.8 4.8 4.8 4.8 4.2 4.8 3.2 4.0 E84AVxxx5512 6.0 6.0 6.0 6.0 4.1 6.0 2.9 5.
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Technical data 4 Current characteristics Maximum output currents [A]1) at a fixed switching frequency and ULN = 400V 2 kHz Type 4 kHz 8 kHz 16 kHz IaM02 IaM2 IaM04 IaM4 IaM08 IaM8 IaM016 IaM16 E84AVxxx3714 2.6 2.6 2.6 2.6 1.5 2.6 1.0 2.1 E84AVxxx5514 3.6 3.6 3.6 3.6 2.1 3.6 1.4 3.0 E84AVxxx7514 4.8 4.8 4.8 4.8 2.8 4.8 1.8 4.0 E84AVxxx1124 4.8 6.4 4.8 6.4 3.4 6.4 2.1 5.3 E84AVxxx1524 5.9 7.8 5.9 7.8 4.1 7.8 2.5 6.4 E84AVxxx2224 8.4 11.2 8.4 11.
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4 Technical data Current characteristics Maximum output currents [A]1) at a variable switching frequency ULr = 230V Type IaM0v IaMv E84AVxxx2512 3.4 3.4 E84AVxxx3712 4.8 4.8 E84AVxxx5512 6.0 6.0 E84AVxxx7512 8.0 8.0 E84AVxxx1122 8.3 11.0 E84AVxxx1522 10.5 14.0 E84AVxxx2222 14.3 19.0 Maximum output currents [A]1) at a variable switching frequency ULr = 400V/ULr = 500V Type IaM0v IaMv E84AVxxx3714 2.6 2.6 E84AVxxx5514 3.6 3.6 E84AVxxx7514 4.8 4.8 E84AVxxx1124 4.8 6.
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Technical data 4 Overcurrent operation 4.4 Overcurrent operation The controllers can be driven at higher amperages beyond the rated current if the duration of this overcurrent operation is time limited. Two utilisation cycles with a duration of 15 s and 180 s are defined. Within these utilisation cycles, an overcurrent is possible for a certain time if afterwards an accordingly long recovery phase takes place. For both utilisation cycles, a moving average is determined separately.
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4 Technical data Overcurrent operation The curves of typical load functions and the simulation of the ”Ixt” function are shown in the following illustration: IaN8 [%] 0 T1 T2 1 T4 T3 100% 2 t 0 8400IZ180 Fig.
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Technical data 4 Terminal description Overview 4.5 Terminal description 4.5.1 Overview Standard device in device size GG 1 ... 3 Standard device in device size GG 4 ... 6 8400HLC058 8400HLC057 Connection Pos. X100 X101 Description Number Mains/DC-bus voltage (for 400V devices) – For devices in device size 6 (18.5 ... 22 kW) the terminal strip is not pluggable. Relay output 1 1 X106 Motor/external brake resistor – For devices in device size 6 (18.5 ...
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4 Technical data Terminal description Overview Standard device in device size GG 7 8400GG101 Connection Pos. X100 X101 Number 1 1 X106 Motor/external brake resistor – non-pluggable. Motor temperature monitoring  PE conductor (on the supply side/on the motor side) 2 Contact screw for interference suppression (on the supply side/on the motor side) 2 X105 IT 74 Description Mains/DC-bus voltage – non-pluggable. Relay output  1 1 EDS84ASC552 EN 9.
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Technical data 4 Terminal description Overview Control terminals for devices in the StateLine version Control terminals for devices in the HighLine version 8400HLC080a 8400HLC081a Connection Number Pos.
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4 Technical data Terminal description Overview Control terminals for devices in the TopLine version 8400TLC032a Connection Pos.
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Technical data StateLine C control terminals External supply voltage 24 V 4.6 StateLine C control terminals 4.6.1 External supply voltage 24 V Labelling X4/24E X4/GIO Labelling X4/24I X4/GIO EDS84ASC552 EN 9.
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4 Technical data 4.6.2 Analog inputs StateLine C control terminals Analog inputs Labelling X3/A1U Feature Input Input resistance Input voltage in case of open circuit Sampling frequency Accuracy Electric strength of external voltage A/D converter X3/A1I Input Input resistance Input current in case of open circuit Sampling frequency Accuracy Electric strength of external voltage A/D converter X3/GA 4.6.
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Technical data StateLine C control terminals Digital inputs 4.6.4 Digital inputs Labelling X4/DI1, DI2 Features Digital input 1/2 X4/DI3, DI4 X4/RFR Digital input 3/4 Controller inhibit Input resistance Electric strength of external voltage Isolation Level Cycle time X4/GIO 4.6.5 Rated value In accordance with IEC61131-2, type 1 or two-track frequency input for HTL encoder 0 ... 10 kHz In accordance with IEC61131-2, type 1 In accordance with IEC61131-2, type 1 3.3 k (2.5 k ...
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4 Technical data 4.7 HighLine C control terminals 4.7.
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Technical data HighLine C control terminals Analog inputs 4.7.2 Analog inputs Labelling X3/A1U, A2U X3/A1I, A2I X3/GA 4.7.3 4 Feature Input Input resistance Input voltage in case of open circuit Sampling frequency Accuracy Electric strength of external voltage A/D converter Rated value ± 10 V > 80 k Display ”0” (U < 0.2 V, absolute) 1 kHz (1 ms)  0.1 V  15 V, permanent Resolution 10 bits + sign Error 1 digit 0.1 % relating to the final value Input 0 ... +20 mA Parameterisable 4 ...
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4 Technical data 4.7.4 Digital inputs HighLine C control terminals Digital inputs Labelling X5/DI1, DI2 Features Digital input 1/2 X5/DI3, DI4, DI5 X5/DI6, DI7 Digital input 3/4/5 Digital input 6/7 X5/RFR Controller inhibit Input resistance Electric strength of external voltage Level LOW < +5V HIGH > +15V Cycle time 1 ms, can be changed by software filtering Isolation  157 GND, reference potential for digital signals X5/GI 4.7.
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Technical data HighLine C control terminals Motor holding brake connection 4.7.
PAGE 84
4 Technical data 4.8 TopLine C control terminals TopLine C control terminals Axis bus Devices of the TopLine C version have identical connections as described under ”HighLine C control terminals” ( 80). The additional control terminals of the TopLine C version are described in the following. 4.8.1 Axis bus  Note! This connection is not supported in versions below 8400 TopLine, SW version 02.00. This connection must not be wired in these lower versions.
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Technical data 4 TopLine C control terminals Multi-encoder connection 4.8.2 Multi-encoder connection Encoders are connected at X8 (15-pole Sub-D socket). In order to avoid interference injections, only use shielded motor and encoder cables when using an encoder.
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4 Technical data TopLine C control terminals Multi-encoder connection X8 Description Pin EYF001... cable TTL 9400SSP000X8 EYF002... cable 1 VSS 1 VSS Hiperface SSI 1 A A COS n. c. 2 GND GND GND GND 3 B B Sin n. c. 4 VCC VCC VCC US 5 Z Z +RS485 Data + 6 n. c. n. c. n. c. n. c. 7 -KTY -KTY -KTY n. c. 8 n. c. n. c. n. c. Clock + 9 /A /A Ref COS n. c. 10 n. c. n. c. n. c. n. c. 11 /B /B Ref SIN n. c. 12 n. c. n. c. n. c. n. c.
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Technical data TopLine C control terminals Resolver connection 4.8.3 4 Resolver connection Resolvers are connected to X7 (9-pole Sub-D socket). To avoid interference injection, only use shielded motor and encoder cables if an encoder is used. You can connect and operate: ƒ Resolvers – Parameterisation of the number of pole pairs in C00925 – Lenze setting: Number of pole pairs = 1.
PAGE 88
5 Mechanical installation 5 Mechanical installation 5.1 Important notes 88 Important notes  Danger!  Note! Sticker with warning note must be displayed prominently and close to the device! The devices must be installed in housings (e.g. control cabinets) to meet applicable regulations. ƒ If the cooling air is polluted (lint, (conductive) dust, soot, aggressive gases), take adequate countermeasures, as e.g.
PAGE 89
Mechanical installation Standard devices in a power range of 0.25 ... 3 kW Assembly in built-in technique (standard) 5.2 Standard devices in a power range of 0.25 ... 3 kW 5.2.
PAGE 90
5 Mechanical installation Standard devices in a power range of 0.25 ... 3 kW Assembly without filter in ”standard” technique Assembly without filter in ”standard” technique For mounting, use two screws M5 x >10 mm. The mounting location and material must ensure a durable mechanical connection. ƒ Screw and washer assemblies or hexagon socket screws with washers are recommended. How to proceed: 1. Prepare the fixing holes on the mounting surface. 2. Screw the controller directly to the mounting surface.
PAGE 91
Mechanical installation 5 Standard devices in a power range of 0.25 ... 3 kW Assembly without filter in ”standard” technique StateLine, HighLine 8400GG105k Fig. 5-2 Dimensions for mounting d1 d2 d3 c [kW] E84AVxxE2512xXx 0.25 E84AVxxE3712xXx 0.37 E84AVxxE3714xXx 0.37 E84AVxxE551xxXx 0.55 E84AVxxE751xxXx 0.75 E84AVxxE112xxXx 1.1 E84AVxxE152xxXx 1.5 E84AVxxE222xxXx 2.2 E84AVxxE3024xXS 3.0 E84AVxxE2512xBx 0.25 E84AVxxE3712xBx 0.37 E84AVxxE3714xBx 0.37 E84AVxxE551xxBx 0.
PAGE 92
5 Mechanical installation Standard devices in a power range of 0.25 ... 3 kW Assembly without filter in ”standard” technique TopLine 8400GG105n Fig. 5-3 Device dimensions h b t h1 [kW] 92 E84AVTCE2512xXx 0.25 E84AVTCE371xxXx 0.37 E84AVTCE551xxXx 0.55 E84AVTCE751xxXx 0.75 E84AVTCE112xxXx 1.1 E84AVTCE152xxXx 1.5 E84AVTCE222xxXx 2.2 E84AVTCE3024xXS 3.0 E84AVTCE2512xBx 0.25 E84AVTCE371xxBx 0.37 E84AVTCE551xxBx 0.55 E84AVTCE751xxBx 0.75 E84AVTCE112xxBx 1.
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Mechanical installation 5 Standard devices in a power range of 0.25 ... 3 kW Assembly without filter in ”standard” technique TopLine 8400GG105k Fig. 5-4 Dimensions for mounting d1 d2 d3 c [kW] E84AVTCE2512xXx 0.25 E84AVTCE371xxXx 0.37 E84AVTCE551xxXx 0.55 E84AVTCE751xxXx 0.75 E84AVTCE112xxXx 1.1 E84AVTCE152xxXx 1.5 E84AVTCE222xxXx 2.2 E84AVTCE3024xXS 3.0 E84AVTCE2512xBx 0.25 E84AVTCE371xxBx 0.37 E84AVTCE551xxBx 0.55 E84AVTCE751xxBx 0.75 E84AVTCE112xxBx 1.
PAGE 94
5 Mechanical installation Standard devices in a power range of 0.25 ... 3 kW Filter mounting in ”standard” technique Filter mounting in ”standard” technique For mounting, use two screws M5 x >10 mm. The mounting location and material must ensure a durable mechanical connection. ƒ Screw and washer assemblies or hexagon socket screws with washers are recommended.
PAGE 95
Mechanical installation Standard devices in a power range of 0.25 ... 3 kW Filter mounting in ”standard” technique 5 E84ZESR007 Fig. 5-5 Assembly with footprint filter Proceed as follows for installation: 1. Prepare M5 threaded holes on the mounting plate and equip them with screws and washers. – Use four M5 screw and washer assemblies or M5 hexagon socket screws with washers. – Do not yet tighten the screws. 2. Mount the filter onto the prepared mounting plate. – Only tighten the screws hand-tight.
PAGE 96
5 Mechanical installation Standard devices in a power range of 0.25 ... 3 kW Filter mounting variant Filter mounting variant For mounting, use two screws M5 x >10 mm. The mounting location and material must ensure a durable mechanical connection. ƒ Screw and washer assemblies or hexagon socket screws with washers are recommended.
PAGE 97
Mechanical installation Standard devices in a power range of 0.25 ... 3 kW Filter mounting variant 5 E84ZESR008 Fig. 5-6 Assembly with side-mounted filter Proceed as follows for installation: 1. Prepare M5 threaded holes on the mounting plate and equip them with screws and washers. – Two M5 screw and washer assemblies or M5 hexagon socket screws with washers for the filter. – Two M5 screw and washer assemblies or M5 hexagon socket screws with washers for the standard device.
PAGE 98
5 Mechanical installation 5.2.2 Assembly in push-through technique (thermal separation) Standard devices in a power range of 0.25 ... 3 kW Assembly in push-through technique (thermal separation) The E84AVxxD... controllers are designed for mounting in push-through design. The scope of supply includes all parts required for mounting. Installation steps How to proceed: 1. Prepare mounting cutout and mounting holes (threaded holes M5 recommended). 2.
PAGE 99
Mechanical installation 5 Standard devices in a power range of 0.25 ... 3 kW Assembly in push-through technique (thermal separation) StateLine, HighLine 8400GG105h Fig. 5-7 Device dimensions h b t h1 [kW] E84AVxxD2512xXx 0.25 E84AVxxD3712xXx 0.37 E84AVxxD3714xXx 0.37 E84AVxxD551xxXx 0.55 E84AVxxD751xxXx 0.75 E84AVxxD112xxXx 1.1 E84AVxxD152xxXx 1.5 E84AVxxD222xxXx 2.2 E84AVxxD2512xBx 0.25 E84AVxxD3712xBx 0.37 E84AVxxD3714xBx 0.37 E84AVxxD551xxBx 0.55 E84AVxxD751xxBx 0.
PAGE 100
5 Mechanical installation Standard devices in a power range of 0.25 ... 3 kW Assembly in push-through technique (thermal separation) StateLine, HighLine 8400GG105g Fig. 5-8 Dimensions for mounting a e d1 d2 d3 d4 [kW] 100 E84AVxxD2512xXx 0.25 E84AVxxD3712xXx 0.37 E84AVxxD3714xXx 0.37 E84AVxxD551xxXx 0.55 E84AVxxD751xxXx 0.75 E84AVxxD112xxXx 1.1 E84AVxxD152xxXx 1.5 E84AVxxD222xxXx 2.2 E84AVxxD2512xBx 0.25 E84AVxxD3712xBx 0.37 E84AVxxD3714xBx 0.37 E84AVxxD551xxBx 0.
PAGE 101
Mechanical installation 5 Standard devices in a power range of 0.25 ... 3 kW Assembly in push-through technique (thermal separation) TopLine 8400GG105i Fig. 5-9 Device dimensions h b t h1 h2 [kW] E84AVTCD2512xXx 0.25 E84AVTCD371xxXx 0.37 E84AVTCD551xxXx 0.55 E84AVTCD751xxXx 0.75 E84AVTCD112xxXx 1.1 E84AVTCD152xxXx 1.5 E84AVTCD222xxXx 2.2 E84AVTCD2512xBx 0.25 E84AVTCD371xxBx 0.37 E84AVTCD551xxBx 0.55 E84AVTCD751xxBx 0.75 E84AVTCD112xxBx 1.1 E84AVTCD152xxBx 1.
PAGE 102
5 Mechanical installation Standard devices in a power range of 0.25 ... 3 kW Assembly in push-through technique (thermal separation) TopLine 8400GG105g Fig. 5-10 Dimensions for mounting a e d1 d2 d3 d4 [kW] 102 E84AVTCD2512xXx 0.25 E84AVTCD371xxXx 0.37 E84AVTCD551xxXx 0.55 E84AVTCD751xxXx 0.75 E84AVTCD112xxXx 1.1 E84AVTCD152xxXx 1.5 E84AVTCD222xxXx 2.2 E84AVTCD2512xBx 0.25 E84AVTCD371xxBx 0.37 E84AVTCD551xxBx 0.55 E84AVTCD751xxBx 0.75 E84AVTCD112xxBx 1.
PAGE 103
Mechanical installation 5 Standard devices in a power range of 0.25 ... 3 kW Mounting in ”cold plate” technique 5.2.3 Mounting in ”cold plate” technique The E84AVxxC... controllers are designed for assembly on coolers (e.g. collective coolers) in ”cold-plate” technique.
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5 Mechanical installation Standard devices in a power range of 0.25 ... 3 kW Mounting in ”cold plate” technique Ambient conditions ƒ The rated data and the derating factors at increased temperature also apply to the ambient temperature of the drive controllers. ƒ Temperature at the cooling plate of the drive controller: max. 75 °C.  Note! Apply standard heat-conducting paste or heat-conducting foil onto cooler and cooling plate before you bolt the controller onto the cooler.
PAGE 105
Mechanical installation 5 Standard devices in a power range of 0.25 ... 3 kW Mounting in ”cold plate” technique StateLine, HighLine 8400GG105a Fig. 5-12 Dimensions for mounting d1 d2 d3 d4 c [kW] E84AVxxC2512xX0 0.25 E84AVxxC3712xX0 0.37 E84AVxxC3714xX0 0.37 E84AVxxC551xxX0 0.55 E84AVxxC751xxX0 0.75 E84AVxxC112xxX0 1.1 E84AVxxC152xxX0 1.5 E84AVxxC222xxX0 2.2 E84AVxxC2512xB0 0.25 E84AVxxC3712xB0 0.37 E84AVxxC3714xB0 0.37 E84AVxxC551xxB0 0.55 E84AVxxC751xxB0 0.
PAGE 106
5 Mechanical installation Standard devices in a power range of 0.25 ... 3 kW Mounting in ”cold plate” technique TopLine 8400GG105d Fig. 5-13 Device dimensions h b t h1 [kW] 106 E84AVTCC551xxX0 0.55 E84AVTCC751xxX0 0.75 E84AVTCC112xxX0 1.1 E84AVTCC152xxX0 1.5 E84AVTCC222xxX0 2.2 E84AVTCC551xxB0 0.55 E84AVTCC751xxB0 0.75 E84AVTCC112xxB0 1.1 E84AVTCC152xxB0 1.5 E84AVTCC222xxB0 2.
PAGE 107
Mechanical installation 5 Standard devices in a power range of 0.25 ... 3 kW Mounting in ”cold plate” technique TopLine 8400GG105a Fig. 5-14 Dimensions for mounting d1 d2 d3 d4 c [kW] E84AVTCC551xxX0 0.55 E84AVTCC751xxX0 0.75 E84AVTCC112xxX0 1.1 E84AVTCC152xxX0 1.5 E84AVTCC222xxX0 2.2 E84AVTCC551xxB0 0.55 E84AVTCC751xxB0 0.75 E84AVTCC112xxB0 1.1 E84AVTCC152xxB0 1.5 E84AVTCC222xxB0 2.2 EDS84ASC552 EN 9.1 c1 c2 c3 i j11 j21 [mm] [kg] 8.5 12.
PAGE 108
5 Mechanical installation Standard devices in a power range of 0.25 ... 3 kW Mounting in ”cold plate” technique ”Slim” StateLine, HighLine 8400GG105e Fig. 5-15 Device dimensions h b t h1 [kW] 108 E84AVxxC3714xXS 0.37 E84AVxxC551xxXS 0.55 E84AVxxC751xxXS 0.75 E84AVxxC112xxXS 1.1 E84AVxxC152xxXS 1.5 E84AVxxC222xxXS 2.2 E84AVxxC3024xXS 3.0 E84AVxxC3714xBS 0.37 E84AVxxC551xxBS 0.55 E84AVxxC751xxBS 0.75 E84AVxxC112xxBS 1.1 E84AVxxC152xxBS 1.5 E84AVxxC222xxBS 2.
PAGE 109
Mechanical installation 5 Standard devices in a power range of 0.25 ... 3 kW Mounting in ”cold plate” technique ”Slim” StateLine, HighLine 8400GG105b Fig. 5-16 Dimensions for mounting d1 d2 d3 c [kW] E84AVxxC3714xXS 0.37 E84AVxxC551xxXS 0.55 E84AVxxC751xxXS 0.75 E84AVxxC112xxXS 1.1 E84AVxxC152xxXS 1.5 E84AVxxC222xxXS 2.2 E84AVxxC3024xXS 3.0 E84AVxxC3714xBS 0.37 E84AVxxC551xxBS 0.55 E84AVxxC751xxBS 0.75 E84AVxxC112xxBS 1.1 E84AVxxC152xxBS 1.5 E84AVxxC222xxBS 2.
PAGE 110
5 Mechanical installation Standard devices in a power range of 0.25 ... 3 kW Mounting in ”cold plate” technique ”Slim” TopLine 8400GG105f Fig. 5-17 Device dimensions h b t h1 [kW] 110 E84AVTCC2512xXS 0.25 E84AVTCC371xxXS 0.37 E84AVTCC551xxXS 0.55 E84AVTCC751xxXS 0.75 E84AVTCC112xxXS 1.1 E84AVTCC152xxXS 1.5 E84AVTCC222xxXS 2.2 E84AVTCC3024xXS 3.0 E84AVTCC2512xBS 0.25 E84AVTCC371xxBS 0.37 E84AVTCC551xxBS 0.55 E84AVTCC751xxBS 0.75 E84AVTCC112xxBS 1.1 E84AVTCC152xxBS 1.
PAGE 111
Mechanical installation 5 Standard devices in a power range of 0.25 ... 3 kW Mounting in ”cold plate” technique ”Slim” TopLine 8400GG105b Fig. 5-18 Dimensions for mounting d1 d2 d3 c [kW] E84AVTCC2512xXS 0.25 E84AVTCC371xxXS 0.37 E84AVTCC551xxXS 0.55 E84AVTCC751xxXS 0.75 E84AVTCC112xxXS 1.1 E84AVTCC152xxXS 1.5 E84AVTCC222xxXS 2.2 E84AVTCC3024xXS 3.0 E84AVTCC2512xBS 0.25 E84AVTCC371xxBS 0.37 E84AVTCC551xxBS 0.55 E84AVTCC751xxBS 0.75 E84AVTCC112xxBS 1.1 E84AVTCC152xxBS 1.
PAGE 112
5 Mechanical installation 5.3 Standard devices in the power range 3 ... 22 kW 5.3.1 Assembly in built-in technique (standard) Standard devices in the power range 3 ...
PAGE 113
Mechanical installation 5 Standard devices in the power range 3 ... 22 kW Assembly without filter in ”standard” technique StateLine, HighLine 8400GG106h Fig. 5-19 Device dimensions h b t h1 [kW] E84AVxxE3024xXx 3 E84AVxxE4024xXx 4 E84AVxxE5524xXx 5.5 E84AVxxE7524xXx 7.5 E84AVxxE1134xXx 11 E84AVxxE1534xXx 15 E84AVxxE1834xXx 18.5 E84AVxxE2234xXx 22 E84AVxxE3024xBx 3 E84AVxxE4024xBx 4 E84AVxxE5524xBx 5.5 E84AVxxE7524xBx 7.
PAGE 114
5 Mechanical installation Standard devices in the power range 3 ... 22 kW Assembly without filter in ”standard” technique StateLine, HighLine 8400GG106g Fig. 5-20 Dimensions for mounting d1 d2 d3 c [kW] 114 E84AVxxE3024xXx 3 E84AVxxE4024xXx 4 E84AVxxE5524xXx 5.5 E84AVxxE7524xXx 7.5 E84AVxxE1134xXx 11 E84AVxxE1534xXx 15 E84AVxxE1834xXx 18.5 E84AVxxE2234xXx 22 E84AVxxE3024xBx 3 E84AVxxE4024xBx 4 E84AVxxE5524xBx 5.5 E84AVxxE7524xBx 7.
PAGE 115
Mechanical installation 5 Standard devices in the power range 3 ... 22 kW Assembly without filter in ”standard” technique TopLine 8400GG106i Fig. 5-21 Device dimensions h b t h1 [kW] E84AVTCE3024xXx t1 t2 g1 g2 g3 [mm] 3 E84AVTCE4024xXx 4 E84AVTCE5524xXx 5.5 E84AVTCE7524xXx 7.5 E84AVTCE1134xXx 11 E84AVTCE1534xXx 15 E84AVTCE1834xXx 18.5 E84AVTCE2234xXx 22 E84AVTCE3024xBx 3 E84AVTCE4024xBx 4 E84AVTCE5524xBx 5.5 E84AVTCE7524xBx 7.
PAGE 116
5 Mechanical installation Standard devices in the power range 3 ... 22 kW Assembly without filter in ”standard” technique TopLine 8400GG106g Fig. 5-22 Dimensions for mounting d1 d2 d3 c [kW] E84AVTCE3024xXx 116 c1 c2 c3 i j11 j21 [mm] [kg] 3 E84AVTCE4024xXx 4 E84AVTCE5524xXx 5.5 E84AVTCE7524xXx 7.5 E84AVTCE1134xXx 11 E84AVTCE1534xXx 15 E84AVTCE1834xXx 18.5 E84AVTCE2234xXx 22 E84AVTCE3024xBx 3 E84AVTCE4024xBx 4 E84AVTCE5524xBx 5.5 E84AVTCE7524xBx 7.
PAGE 117
Mechanical installation 5 Standard devices in the power range 3 ... 22 kW Filter mounting in ”standard” technique Filter mounting in ”standard” technique The mounting location and material must ensure a durable mechanical connection. ƒ Screw and washer assemblies or hexagon socket screws with washers are recommended..  Tip! The scope of supply of the filter comprises mounting instructions. They describe technical data and information on mechanical and electrical mounting of this accessory part.
PAGE 118
5 Mechanical installation Standard devices in the power range 3 ... 22 kW Filter mounting in ”standard” technique E84ZESR020 Fig. 5-23 Assembly with footprint filter Proceed as follows for installation: 1. Prepare M5 threaded holes on the mounting plate and equip them with screws and washers. – Use four M5 screw and washer assemblies or M5 hexagon socket screws with washers. – Do not yet tighten the screws. 2. Mount the filter onto the prepared mounting plate. – Only tighten the screws hand-tight. 3.
PAGE 119
Mechanical installation 5 Standard devices in the power range 3 ... 22 kW Filter mounting variant Filter mounting variant The mounting location and material must ensure a durable mechanical connection. ƒ Screw and washer assemblies or hexagon socket screws with washers are recommended..  Tip! The scope of supply of the filter comprises mounting instructions. They describe technical data and information on mechanical and electrical mounting of this accessory part.
PAGE 120
5 Mechanical installation Standard devices in the power range 3 ... 22 kW Filter mounting variant E84ZESR021 Fig. 5-24 Assembly with side-mounted filter Proceed as follows for installation: 1. Prepare M5 threaded holes on the mounting plate and equip them with screws and washers. – Two M5 screw and washer assemblies or M5 hexagon socket screws with washers for the filter. – Two M5 screw and washer assemblies or M5 hexagon socket screws with washers for the standard device.
PAGE 121
Mechanical installation 5 Standard devices in the power range 3 ... 22 kW Assembly in push-through technique (thermal separation) 5.3.2 Assembly in push-through technique (thermal separation) The E84AVxxD... controllers are designed for mounting in push-through design. The scope of supply includes all parts required for mounting. Installation steps How to proceed: 1. Prepare mounting cutout and mounting holes (threaded holes M5 recommended). 2. Insert the 8400 frequency inverter into the mounting cutout.
PAGE 122
5 Mechanical installation Standard devices in the power range 3 ... 22 kW Assembly in push-through technique (thermal separation) StateLine, HighLine 8400GG106d Fig. 5-26 Dimensions for mounting a e d1 d2 [kW] 122 E84AVxxD3024xXx 3 E84AVxxD4024xXx 4 E84AVxxD5524xXx 5.5 E84AVxxD3024xBx 3 E84AVxxD4024xBx 4 E84AVxxD5524xBx 5.5 d3 d4 c c1 c2 c3 c4 [mm] i j11 j21 [kg] 145 277 1 1 9 9 150 150 15 7 7 80 80 0 > 95 > 95 4.
PAGE 123
Mechanical installation 5 Standard devices in the power range 3 ... 22 kW Assembly in push-through technique (thermal separation) TopLine 8400GG106f Fig. 5-27 Device dimensions h b t h1 h2 [kW] E84AVTCD3024xXx t1 t2 t3 g1 g2 3 E84AVTCD4024xXx 4 E84AVTCD5524xXx 5.5 E84AVTCD3024xBx 3 E84AVTCD4024xBx 4 E84AVTCD5524xBx 5.5 EDS84ASC552 EN 9.
PAGE 124
5 Mechanical installation Standard devices in the power range 3 ... 22 kW Assembly in push-through technique (thermal separation) TopLine 8400GG106d Fig. 5-28 Dimensions for mounting a e d1 d2 [kW] 124 E84AVTCD3024xXx 3 E84AVTCD4024xXx 4 E84AVTCD5524xXx 5.5 E84AVTCD3024xBx 3 E84AVTCD4024xBx 4 E84AVTCD5524xBx 5.5 d3 d4 c c1 c2 c3 c4 [mm] i j11 j21 [kg] 145 277 1 1 9 9 150 150 15 7 7 80 80 0 > 95 > 95 5.
PAGE 125
Mechanical installation 5 Standard devices in the power range 3 ... 22 kW Assembly in push-through technique (thermal separation) StateLine, HighLine 8400GG107e Fig. 5-29 Device dimensions h b t h1 [kW] E84AVxxD7524xXx 7.5 E84AVxxD1134xXx 11 E84AVxxD1534xXx 15 E84AVxxD7524xBx 7.5 E84AVxxD1134xBx 11 E84AVxxD1534xBx 15 EDS84ASC552 EN 9.
PAGE 126
5 Mechanical installation Standard devices in the power range 3 ... 22 kW Assembly in push-through technique (thermal separation) StateLine, HighLine 8400GG107d Fig. 5-30 Dimensions for mounting a e d1 d2 d3 [kW] 126 E84AVxxD7524xXx 7.5 E84AVxxD1134xXx 11 E84AVxxD1534xXx 15 E84AVxxD7524xBx 7.5 E84AVxxD1134xBx 11 E84AVxxD1534xBx 15 d4 d5 c c1 c2 c3 [mm] c4 i j11 j21 [kg] 145 330 1 1 9 9 120 120 120 15 7 7 80 80 0 > 95 > 95 6.
PAGE 127
Mechanical installation 5 Standard devices in the power range 3 ... 22 kW Assembly in push-through technique (thermal separation) TopLine 8400GG107f Fig. 5-31 Device dimensions h b t h1 h2 [kW] E84AVTCD7524xXx 7.5 E84AVTCD1134xXx 11 E84AVTCD1534xXx 15 E84AVTCD7524xBx 7.5 E84AVTCD1134xBx 11 E84AVTCD1534xBx 15 EDS84ASC552 EN 9.
PAGE 128
5 Mechanical installation Standard devices in the power range 3 ... 22 kW Assembly in push-through technique (thermal separation) TopLine 8400GG107d Fig. 5-32 Dimensions for mounting a e d1 d2 d3 [kW] 128 E84AVTCD7524xXx 7.5 E84AVTCD1134xXx 11 E84AVTCD1534xXx 15 E84AVTCD7524xBx 7.5 E84AVTCD1134xBx 11 E84AVTCD1534xBx 15 d4 d5 c c1 c2 c3 [mm] c4 i j11 j21 [kg] 145 330 1 1 9 9 120 120 120 15 7 7 80 80 0 > 95 > 95 6.
PAGE 129
Mechanical installation 5 Standard devices in the power range 3 ... 22 kW Mounting in ”cold plate” technique 5.3.3 Mounting in ”cold plate” technique The E84AVxxC... controllers are designed for assembly on coolers (e.g. collective coolers) in ”cold-plate” technique.
PAGE 130
5 Mechanical installation Standard devices in the power range 3 ... 22 kW Mounting in ”cold plate” technique StateLine, HighLine 8400GG106b Fig. 5-33 Device dimensions h b t h1 [kW] 130 E84AVxxC3024xX0 3 E84AVxxC4024xXx 4 E84AVxxC5524xXx 5.5 E84AVxxC3024xB0 3 E84AVxxC4024xBx 4 E84AVxxC5524xBx 5.5 h2 b1 t1 g1 g2 [mm] 270 174 141 318 366 140 128 6 5 270 174 161 318 366 140 148 6 5  EDS84ASC552 EN 9.
PAGE 131
Mechanical installation 5 Standard devices in the power range 3 ... 22 kW Mounting in ”cold plate” technique StateLine, HighLine 8400GG106a Fig. 5-34 Dimensions for mounting d1 d2 d3 d4 c [kW] E84AVxxC3024xX0 c2 c3 c4 i j11 j21 [mm] [kg] 3 E84AVxxC4024xXx 4 E84AVxxC5524xXx 5.5 E84AVxxC3024xB0 3 E84AVxxC4024xBx 4 E84AVxxC5524xBx 5.5 EDS84ASC552 EN 9.1 c1 9 9 150 150 15 7 7 80 80 0 > 95 > 95 2.7 9 9 150 150 15 7 7 80 80 0 > 95 > 95 2.
PAGE 132
5 Mechanical installation Standard devices in the power range 3 ... 22 kW Mounting in ”cold plate” technique TopLine 8400GG106c Fig. 5-35 Device dimensions h b t h1 [kW] E84AVTCC3024xX0 132 h2 b1 t1 t2 g1 g2 [mm] 3 E84AVTCC4024xXx 4 E84AVTCC5524xXx 5.5 E84AVTCC3024xB0 3 E84AVTCC4024xBx 4 E84AVTCC5524xBx 5.5 270 174 156 318 366 140 143 182 6 5 270 174 176 318 366 140 163 202 6 5  EDS84ASC552 EN 9.
PAGE 133
Mechanical installation 5 Standard devices in the power range 3 ... 22 kW Mounting in ”cold plate” technique TopLine 8400GG106a Fig. 5-36 Dimensions for mounting d1 d2 d3 d4 c [kW] E84AVTCC3024xX0 c2 c3 c4 i j11 j21 [mm] [kg] 3 E84AVTCC4024xXx 4 E84AVTCC5524xXx 5.5 E84AVTCC3024xB0 3 E84AVTCC4024xBx 4 E84AVTCC5524xBx 5.5 EDS84ASC552 EN 9.1 c1 9 9 150 150 15 7 7 80 80 0 > 95 > 95 2.9 9 9 150 150 15 7 7 80 80 0 > 95 > 95 3.
PAGE 134
5 Mechanical installation Standard devices in the power range 3 ... 22 kW Mounting in ”cold plate” technique StateLine, HighLine 8400GG107b Fig. 5-37 Device dimensions h b t h1 [kW] 134 E84AVxxC7524xXx 7.5 E84AVxxC1134xXx 11 E84AVxxC1534xXx 15 E84AVxxC1834xXx 18.5 E84AVxxC2234xXx 22 E84AVxxC7524xBx 7.5 E84AVxxC1134xBx 11 E84AVxxC1534xBx 15 E84AVxxC1834xBx 18.
PAGE 135
Mechanical installation 5 Standard devices in the power range 3 ... 22 kW Mounting in ”cold plate” technique StateLine, HighLine 8400GG107a Fig. 5-38 Dimensions for mounting d1 d2 d3 d4 d5 c [kW] E84AVxxC7524xXx 7.5 E84AVxxC1134xXx 11 E84AVxxC1534xXx 15 E84AVxxC1834xXx 18.5 E84AVxxC2234xXx 22 E84AVxxC7524xBx 7.5 E84AVxxC1134xBx 11 E84AVxxC1534xBx 15 E84AVxxC1834xBx 18.5 E84AVxxC2234xBx 22 EDS84ASC552 EN 9.1 c1 c2 c3 c4 i [mm] j21 [kg] 9 9 120 120 120 15 7 7 8.
PAGE 136
5 Mechanical installation Standard devices in the power range 3 ... 22 kW Mounting in ”cold plate” technique TopLine 8400GG107c Fig. 5-39 Device dimensions h b t h1 [kW] 136 E84AVTCC7524xXx 7.5 E84AVTCC1134xXx 11 E84AVTCC1534xXx 15 E84AVTCC1834xXx 18.5 E84AVTCC2234xXx 22 E84AVTCC7524xBx 7.5 E84AVTCC1134xBx 11 E84AVTCC1534xBx 15 E84AVTCC1834xBx 18.
PAGE 137
Mechanical installation 5 Standard devices in the power range 3 ... 22 kW Mounting in ”cold plate” technique TopLine 8400GG107a Fig. 5-40 Dimensions for mounting d1 d2 d3 d4 d5 c [kW] E84AVTCC7524xXx 7.5 E84AVTCC1134xXx 11 E84AVTCC1534xXx 15 E84AVTCC1834xXx 18.5 E84AVTCC2234xXx 22 E84AVTCC7524xBx 7.5 E84AVTCC1134xBx 11 E84AVTCC1534xBx 15 E84AVTCC1834xBx 18.5 E84AVTCC2234xBx 22 EDS84ASC552 EN 9.1 c1 c2 c3 c4 i [mm] j21 [kg] 9 9 120 120 120 15 7 7 8.5 8.
PAGE 138
5 Mechanical installation 5.4 Standard devices in a power range of 30 ... 45 kW 5.4.1 Assembly in built-in technique (standard) Standard devices in a power range of 30 ...
PAGE 139
Mechanical installation 5 Standard devices in a power range of 30 ... 45 kW Assembly without filter in ”standard” technique Assembly without filter in ”standard” technique For mounting, use four screws M8 x >16 mm. The mounting location and material must ensure a durable mechanical connection. ƒ Screw and washer assemblies or hexagon socket screws with washers are recommended.. How to proceed: 1. Prepare the fixing holes on the mounting surface. 2. Screw the controller directly to the mounting surface.
PAGE 140
5 Mechanical installation Standard devices in a power range of 30 ... 45 kW Assembly without filter in ”standard” technique StateLine, HighLine 8400GG108d Fig. 5-42 Dimensions for mounting d1 d2 d3 c [kW] 140 E84AVxxE3034xXx 30 E84AVxxE3734xXx 37 E84AVxxE4534xXx 45 E84AVxxE3034xBx 30 E84AVxxE3734xBx 37 E84AVxxE4534xBx 45 c1 c2 c3 i j11 j21 [mm] [kg] 8 12 500 40 20 20 210 0 > 95 > 120 17.2 8 12 500 40 20 20 210 0 > 95 > 120 17.3  EDS84ASC552 EN 9.
PAGE 141
Mechanical installation 5 Standard devices in a power range of 30 ... 45 kW Assembly without filter in ”standard” technique TopLine 8400GG108f Fig. 5-43 Device dimensions h b t h1 [kW] E84AVTCE3034xXx 30 E84AVTCE3734xXx 37 E84AVTCE4534xXx 45 E84AVTCE3034xBx 30 E84AVTCE3734xBx 37 E84AVTCE4534xBx 45 EDS84ASC552 EN 9.1 h2 t1 t2 g1 g2 g3 [mm] 450 250 265 520 636 252 291 8.5 16 18 450 250 285 520 636 272 311 8.
PAGE 142
5 Mechanical installation Standard devices in a power range of 30 ... 45 kW Assembly without filter in ”standard” technique TopLine 8400GG108d Fig. 5-44 Dimensions for mounting d1 d2 d3 c [kW] 142 E84AVTCE3034xXx 30 E84AVTCE3734xXx 37 E84AVTCE4534xXx 45 E84AVTCE3034xBx 30 E84AVTCE3734xBx 37 E84AVTCE4534xBx 45 c1 c2 c3 i j11 j21 [mm] [kg] 8 12 500 40 20 20 210 0 > 95 > 120 17.4 8 12 500 40 20 20 210 0 > 95 > 120 17.5  EDS84ASC552 EN 9.
PAGE 143
Mechanical installation 5 Standard devices in a power range of 30 ... 45 kW Filter mounting in ”standard” technique Filter mounting in ”standard” technique The mounting location and material must ensure a durable mechanical connection. ƒ Screw and washer assemblies or hexagon socket screws with washers are recommended..  Tip! The scope of supply of the filter comprises mounting instructions. They describe technical data and information on mechanical and electrical mounting of this accessory part.
PAGE 144
5 Mechanical installation Standard devices in a power range of 30 ... 45 kW Filter mounting in ”standard” technique E84AZESx003   Side-by-side filter Standard device a c1 c3 d3 k1 k2 [mm] [mm] [mm] [mm] [mm] [mm] 250 20 210 570 55 60 E84AZESM3034LD E84AZESM3734LD E84AZESM4534LD E84AZESM4534LDN0 01 144  EDS84ASC552 EN 9.
PAGE 145
Mechanical installation Standard devices in a power range of 30 ... 45 kW Filter mounting in ”standard” technique 5 E84ZESx007 Proceed as follows for installation: 1. Prepare threaded holes on the mounting plate. 2. Equip threaded holes with screws and washers. – Use 4 screw and washer assemblies or hexagon socket screws with washers. – Do not fully tighten the screws. 3. Mount the filter onto the prepared mounting plate. – Only tighten the screws hand-tight. 4.
PAGE 146
5 Mechanical installation Standard devices in a power range of 30 ... 45 kW Filter mounting variant Filter mounting variant The mounting location and material must ensure a durable mechanical connection. ƒ Screw and washer assemblies or hexagon socket screws with washers are recommended..  Tip! The scope of supply of the filter comprises mounting instructions. They describe technical data and information on mechanical and electrical mounting of this accessory part.
PAGE 147
Mechanical installation Standard devices in a power range of 30 ... 45 kW Filter mounting variant 5 E84ZESx008 Proceed as follows for installation: 1. Prepare threaded holes on the mounting plate. 2. Equip threaded holes with screws and washers. – Use 8 screw and washer assemblies or hexagon socket screws with washers. – Do not fully tighten the screws. 3. Mount the filter onto the prepared mounting plate. – Only tighten the screws hand-tight. 4.
PAGE 148
5 Mechanical installation 5.4.2 Mounting in ”cold plate” technique Standard devices in a power range of 30 ... 45 kW Mounting in ”cold plate” technique The E84AVxxC... controllers are designed for assembly on coolers (e.g. collective coolers) in ”cold-plate” technique.
PAGE 149
Mechanical installation 5 Standard devices in a power range of 30 ... 45 kW Mounting in ”cold plate” technique StateLine, HighLine 8400GG108b Fig. 5-45 Device dimensions h b t h1 [kW] E84AVxxC3034xXx 30 E84AVxxC3734xXx 37 E84AVxxC4534xXx 45 E84AVxxC3034xBx 30 E84AVxxC3734xBx 37 E84AVxxC4534xBx 45 EDS84ASC552 EN 9.1 h2 t1 g1 g2 g3 [mm] 450 250 184 520 636 171 8.5 16 18 450 250 204 520 636 191 8.
PAGE 150
5 Mechanical installation Standard devices in a power range of 30 ... 45 kW Mounting in ”cold plate” technique StateLine, HighLine 8400GG108a Fig. 5-46 Dimensions for mounting d1 d2 d3 c [kW] 150 E84AVxxC3034xXx 30 E84AVxxC3734xXx 37 E84AVxxC4534xXx 45 E84AVxxC3034xBx 30 E84AVxxC3734xBx 37 E84AVxxC4534xBx 45 c1 c2 c3 i j11 j21 [mm] [kg] 8 12 500 40 20 20 210 0 > 95 > 120 16.7 8 12 500 40 20 20 210 0 > 95 > 120 16.8  EDS84ASC552 EN 9.
PAGE 151
Mechanical installation 5 Standard devices in a power range of 30 ... 45 kW Mounting in ”cold plate” technique TopLine 8400GG108c Fig. 5-47 Device dimensions h b t h1 [kW] E84AVTCC3034xXx 30 E84AVTCC3734xXx 37 E84AVTCC4534xXx 45 E84AVTCC3034xBx 30 E84AVTCC3734xBx 37 E84AVTCC4534xBx 45 EDS84ASC552 EN 9.1 h2 t1 t2 g1 g2 g3 [mm] 450 250 199 520 636 186 225 8.5 16 18 450 250 219 520 636 206 245 8.
PAGE 152
5 Mechanical installation Standard devices in a power range of 30 ... 45 kW Mounting in ”cold plate” technique TopLine 8400GG108a Fig. 5-48 Dimensions for mounting d1 d2 d3 c [kW] 152 E84AVTCC3034xXx 30 E84AVTCC3734xXx 37 E84AVTCC4534xXx 45 E84AVTCC3034xBx 30 E84AVTCC3734xBx 37 E84AVTCC4534xBx 45 c1 c2 c3 i j11 j21 [mm] [kg] 8 12 500 40 20 20 210 0 > 95 > 120 16.9 8 12 500 40 20 20 210 0 > 95 > 120 17.0  EDS84ASC552 EN 9.
PAGE 153
Electrical installation 6 Important notes 6 Electrical installation 6.1 Important notes   EDS84ASC552 EN 9.1 Danger! Hazardous electrical voltage Depending on the device, all power connections remain live up to 3 minutes after the mains has been switched off. Possible consequences: ƒ Death or severe injuries when touching the power terminals. Protective measures: ƒ Wait for at least 3 minutes before working on the power terminals. ƒ Make sure that all power terminals are deenergised.
PAGE 154
6 Electrical installation Important notes   154 Stop! No device protection if the mains voltage is too high The mains input is not internally fused. Possible consequences: ƒ Destruction of the device if the mains voltage is too high. Protective measures: ƒ Observe the maximally permissible mains voltage. ƒ Fuse the device correctly on the supply side against mains fluctuations and voltage peaks.
PAGE 155
Electrical installation 6 Important notes  Stop! Use of RFI filters in IT systems The controllers must not be operated with mains filters and RFI filters from Lenze because these filters contain components connected to PE. Possible consequences: ƒ The filters may be destroyed when an earth fault occurs. ƒ Monitoring of the IT system may be triggered. Protective measures: ƒ Do not use RFI filters from Lenze in IT systems.
PAGE 156
6 Electrical installation Important notes  156 Danger! Operation of the controller on a phase earthed mains with a rated mains voltage of  400 V: ƒ The protection against accidental contact is not ensured without external measures. ƒ If protection against accidental contact acc. to EN 61800-5-1 is required for the control terminals of the controller and the terminals for the plugged-in device modules, – an additional basic insulation must be available.
PAGE 157
Electrical installation 6 Important notes Electrical isolation 6.1.1 Electrical isolation The protective insulation of the ”8400 Inverter Drives” controllers is implemented according to EN 61800-5-1. The following illustration shows the insulation concept. E84AVSC... E84AVHC... MCI X100 X100 X101 MMI MCI X100 Ext. DC X100 X101 E84AVTC... Ext. DC X100 X101 MMI X6 X3 X3 Ext.
PAGE 158
6 Electrical installation Important notes Device protection Range Power  Connection X100 X101 Name Mains DC bus Motor Brake resistor Relay contact X106 Motor temperature X1 X3 X4 System bus (CANopen) Analog IO Digital IO 24 V external supply X105 Control  Explanation Protective separation towards X101, X106 and all control terminals Protective separation towards X100, X105 and all control terminals Protective separation towards X100, X105 and X101 Isolation by basic insulation towards all cont
PAGE 159
Electrical installation 6 Important notes Maximum motor cable length 6.1.3 Maximum motor cable length ƒ Ensure that the motor cable is as short as possible to have a positive effect on the drive behaviour. ƒ In group drives (multiple motors on one controller), the resulting cable length lres is the crucial factor: I res [m] = (l 1 + l 2 + l 3 ... + l i) ⋅ i ƒ 6.1.4 6.1.
PAGE 160
6 Electrical installation Safety instructions for the installation according to UL or UR 6.1.6 Safety instructions for the installation according to UL or UR Original - English  160 Warnings! The integral solid state protection does not provide branch circuit protection and that branch circuit protection has to be provided externally in accordance with manufacturers instructions, the National Electrical Code and any additional codes.
PAGE 161
Electrical installation 6 Safety instructions for the installation according to UL or UR  Warnings!  Warnings!  Warnings! EDS84ASC552 EN 9.1 Control card protection: – External fuse for 24 V DC supply voltage of control terminal X107. – Rated 4 A DC fuse UL248-14. – Functional Safety is evaluated according to standards listed in section ”Safety engineering”. ƒ The device is provided with internal overload protection.
PAGE 162
6 Electrical installation Safety instructions for the installation according to UL or UR The values of the fuses used may be equal to or fall below the values in the following table: Branch circuit protection Fuse [A] with mains choke without mains choke E84AVxxx2512 6 6 15 A E84AVxxx3712 10 10 15 A E84AVxxx5512 10 10 15 A E84AVxxx7512 15 15 15 A E84AVxxx1122 20 20 20 A E84AVxxx1522 25 25 25 A E84AVxxx2222 30 30 E84AVxxx3714 6 6 E84AVxxx5514 6 6 Type Type 5kA rms Type
PAGE 163
Electrical installation 6 Safety instructions for the installation according to UL or UR 6.1.7 Safety instructions for the installation according to UL or UR Original - French  EDS84ASC552 EN 9.1 Avertissement ! La protection statique intégrée n’offre pas la même protection qu’un disjoncteur. Une protection par disjoncteur externe doit être fournie, conformément aux indications du fabricant, au National Electrical Code et aux autres dispositions applicables.
PAGE 164
6 Electrical installation Safety instructions for the installation according to UL or UR 164  Avertissement !  Avertissement !  Avertissement ! Protection de la carte de commande : – Fusible externe pour tension d’alimentation 24 V CC du bornier de commande X107. – Fusible CC 4 A UL248-14 (tension assignée). – La sécurité fonctionnelle n’est pas évaluée suivant les normes énumérées à la section ”Système de sécurité”.
PAGE 165
Electrical installation 6 Safety instructions for the installation according to UL or UR The values of the fuses used may be equal to or fall below the values in the following table: Branch circuit protection Fuse [A] Circuit breaker with mains choke without mains choke E84AVxxx2512 6 6 15 A E84AVxxx3712 10 10 15 A E84AVxxx5512 10 10 15 A E84AVxxx7512 15 15 15 A E84AVxxx1122 20 20 20 A E84AVxxx1522 25 25 25 A E84AVxxx2222 30 30 E84AVxxx3714 6 6 E84AVxxx5514 6 6 Type
PAGE 166
6 Electrical installation 6.2 Installation according to EMC (installation of a CE-typical drive system) Installation according to EMC (installation of a CE-typical drive system) Shielding Design of the cables 6.2.1 ƒ It is imperative to comply with the regulations concerning minimum cross-sections of PE conductors. The cross-section of the PE conductor must be at least as large as the cross-section of the power connections.
PAGE 167
Electrical installation 6 Installation according to EMC (installation of a CE-typical drive system) Shielding Realisation 0 PE 1 PE PE
PAGE 168
6 Electrical installation 6.2.2 Mains connection, DC supply 168 Installation according to EMC (installation of a CE-typical drive system) Mains connection, DC supply ƒ Controllers, mains chokes, or mains filters may only be connected to the mains via unshielded single cores or unshielded cables. ƒ When a mains filter or RFI filter is used, shield the cable between mains filter or RFI filter and controller if its length exceeds 300 mm. Unshielded cores must be twisted.
PAGE 169
Electrical installation 6 Installation according to EMC (installation of a CE-typical drive system) Motor cable 6.2.3 Motor cable ƒ Only use shielded motor cables with braids made of tinned or nickel-plated copper. Shields made of steel braids are not suitable. – The overlap rate of the braid must be at least 70 % with an overlap angle of 90 °. ƒ The cables used must correspond to the requirements at the location (e.g. EN 60204-1).
PAGE 170
6 Electrical installation 6.2.4 Control cables Installation according to EMC (installation of a CE-typical drive system) Control cables ƒ Control cables must be shielded to minimise interference injections. ƒ For lengths of approx. 5 m and more, use only shielded cables for analog and digital inputs and outputs. Under 5 m, unshielded but twisted cables may be used.
PAGE 171
Electrical installation Installation according to EMC (installation of a CE-typical drive system) Installation in the control cabinet 6.2.5 6 Installation in the control cabinet Mounting plate requirements ƒ Only use mounting plates with conductive surfaces (zinc-coated or V2A-steel). ƒ Painted mounting plates are not suitable even if the paint is removed from the contact surfaces. ƒ If several mounting plates are used, ensure a large-surface connection between the mounting plates (e.g.
PAGE 172
6 Electrical installation Installation according to EMC (installation of a CE-typical drive system) Installation in the control cabinet Continuation of cable routing Separation of the ”hot” motor cable from the control, signal, and mains cables: ƒ Never install motor and signal cables in parallel and only cross at right angles ƒ The cables of a 24 V power supply unit (plus and minus cable) must be installed closely together over their entire length in order that no loops may occur.
PAGE 173
Electrical installation 6 Installation according to EMC (installation of a CE-typical drive system) Wiring outside of the control cabinet 6.2.6 Wiring outside of the control cabinet Notes for cable routing outside the control cabinet: ƒ The longer the cables the greater the space between the cables must be. ƒ If cables for different signal types are routed in parallel, the interferences can be minimized by means of a metal barrier or separated cable ducts.
PAGE 174
6 Electrical installation Installation according to EMC (installation of a CE-typical drive system) Wiring outside of the control cabinet Wiring on the mains side ƒ It is possible to connect the controller, mains choke or RFI filter to the mains via single cores or unshielded cables. ƒ The cable cross-section must be rated for the assigned fuse protection (VDE 0160). Wiring on the motor side  Stop! The motor cable is highly susceptible to interference.
PAGE 175
Electrical installation 6 Installation according to EMC (installation of a CE-typical drive system) Detecting and eliminating EMC interferences 6.2.7 Detecting and eliminating EMC interferences Fault Interferences of analog setpoints of your own or other devices and measuring systems Conducted interference level is exceeded on the supply side EDS84ASC552 EN 9.
PAGE 176
6 Electrical installation 6.3 Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) 6.3.1 Example circuits Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) Example circuits L1 1/N/PE AC 230 V N PE + F1 K F2 Z O K PE I JR X101 X100 N L1 E84AVSCxxxx2... b +10 V/ 10 mA GND-A COM NC NO GND-IO GND-IO K V W PE " T1 T2 X106 X3 O1U GA A1I A1U AR " + +" X4 GIO DO1 DI4 0 .. 10 V X105 Rb1 Rb2 U 1k .. 10k Rb1 Rb2 Rb " " 3.
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Electrical installation Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) Example circuits L1 N PE 6 F1 K Z F4 O K N X100 PE L1 X101 COM NC NO I X3 X5 JR b 24E 24I RFR DI1 DI2 DI3 DI4 DI5 DI6 DI7 GI K DC 24 V (+19.2 …+28.8 V) +10 V/ 10 mA 24 V 3.3k E84AVHCxxxx2 3.3k 3.3k 3.3k 3.3k 3.3k 3.3k 3.3k X4 X107 DC 24 V (+19.2...+28.8 V) 24O DO1 DO2 DO3 GO 24B GB BD1 BD2 M 1k .. 10k AR A1U 0 .. 10 V A1I A2U A2I GA O1U 0 ...10 V O1I " O2U O2I DC 24 V (+19.2 …+28.
PAGE 178
6 Electrical installation Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) Example circuits L1 N PE F1 K Z F4 O PE K N X100 X101 COM NC NO L1 I JR X3 X5 b 24E 24I RFR DI1 DI2 DI3 DI4 DI5 DI6 DI7 GI K DC 24 V (+19.2 …+28.8 V) +10 V/ 10 mA 24 V 3.3k 3.3k E84AVTCxxxx2 3.3k 3.3k 3.3k 3.3k 3.3k 3.3k X4 X107 DC 24 V (+19.2...+28.8 V) 24O DO1 DO2 DO3 GO 24B GB BD1 BD2 M DC 24 V (+19.2 …+28.
PAGE 179
Electrical installation 6 Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) Example circuits Operation with rated power at the 230V mains, 3/PE  Stop! Destruction of the device Devices with a 230V mains connection must not be connected to a three-phase 400V mains. Possible consequences: ƒ The device will be destroyed Protective measures: ƒ Check the voltage between the phase conductors L1 and L2. It must not exceed 230/240V. The devices in the power range of 0.25kW to 2.
PAGE 180
6 Electrical installation 6.3.2 Terminal assignment of the power connections Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) Terminal assignment of the power connections Preparing the cable installation To connect the shield of the motor cable, use the shield lug of the rear shield sheet. Position the shield sheet as follows: 1. Release the holding screw of the shield sheet. 2. Bring the shield sheet into the lock-in position. 3. Tighten the holding screw to lock the shield sheet.
PAGE 181
;;; Electrical installation 6 Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) Terminal assignment of the power connections Strip cables X105 X106 84MOTL001_a U, V, W b c PE e a [mm] E84AVxxx2512 E84AVxxx3712 E84AVxxx5512 E84AVxxx7512 d f [mm] 84MOTL001_b T1, T2 g h [mm] 25 65 7 90 9 95 25 10 30 65 7 90 9 95 30 10 30 65 7 90 9 95 30 10 E84AVxxx1122 E84AVxxx1522 E84AVxxx2222 How to proceed: 1.
PAGE 182
6 Electrical installation Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) Terminal assignment of the power connections Connecting the controller to protective earth Using the PE connection on the motor side the controller and the motor cable can be connected to protective earth. Additional protective earthing of the controller can be carried out via this connection in order to comply with the requirements regarding the operation of devices with an increased discharge current to PE.
PAGE 183
Electrical installation 6 Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) Terminal assignment of the power connections IT system  Danger!  Tip! The contact screws have to be removed when controllers are used in IT operation or when external filters of E84AZESRxxxxLL or E84AZESRxxxxSD type are used. ƒ When both contact screws for interference suppression are removed, the enclosure for inverters E84AV ... will be reduced from IP 20 to IP 10.
PAGE 184
6 Electrical installation Devices in the power range 0.25 ... 2.
PAGE 185
Electrical installation 6 Devices in the power range 0.25 ... 2.2 kW (1/N/PE AC 230 V) Terminal assignment of the power connections Motor temperature monitoring  Note!  Note! In the Lenze setting, motor temperature monitoring is activated! In the delivery status, there is a wire jumper between the terminals X106/T1 and X106/T2. Before connecting a thermal sensor, remove the wire jumper. If the terminal X106 is used, e.g.
PAGE 186
6 Electrical installation Devices in the power range 0.25 ... 2.
PAGE 187
Electrical installation 6 Devices in the power range 0.37 ... 22 kW (3/PE AC 400 V) Example circuits 6.4 Devices in the power range 0.37 ... 22 kW (3/PE AC 400 V) 6.4.1 Example circuits L1 L2 L3 N PE 3/PE AC 400 V/500 V + F1 … F3 K F4 Z I PE X100 JR +10 V/ 10 mA GND-A b E84AVSCxxxx4... COM NC NO GND-IO GND-IO 24 V int. 3.3k K X101 L1 L2 L3 +UG -UG V W PE " T1 T2 X106 X3 O1U GA A1I A1U AR " + +" X4 GIO DO1 DI4 0 .. 10 V X105 Rb1 Rb2 U 1k ..
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6 Electrical installation Devices in the power range 0.37 ... 22 kW (3/PE AC 400 V) Example circuits L1 L2 L3 N PE F1 … F3 K Z F4 O X100 L1 L2 L3 +UG -UG PE K X101 COM NC NO I X3 X5 JR b 24E 24I RFR DI1 DI2 DI3 DI4 DI5 DI6 DI7 GI K DC 24 V (+19.2 …+28.8 V) 24 V 3.3k +10 V/ 10 mA E84AVHCxxxx4 3.3k 3.3k 3.3k 3.3k 3.3k 3.3k 3.3k X4 X107 DC 24 V (+19.2...+28.8 V) 24O DO1 DO2 DO3 GO 24B GB BD1 BD2 M 1k .. 10k AR A1U 0 .. 10 V A1I A2U A2I GA O1U 0 ...10 V O1I " O2U O2I DC 24 V (+19.
PAGE 189
Electrical installation Devices in the power range 0.37 ... 22 kW (3/PE AC 400 V) Example circuits 6 L1 L2 L3 N PE F1 … F3 K Z F4 O X100 L1 L2 L3 +UG -UG PE K X101 COM NC NO I JR X3 X5 b 24E 24I RFR DI1 DI2 DI3 DI4 DI5 DI6 DI7 GI K DC 24 V (+19.2 …+28.8 V) +10 V/ 10 mA 24 V 3.3k 3.3k E84AVTCxxxx4 3.3k 3.3k 3.3k 3.3k 3.3k 3.3k X4 X107 DC 24 V (+19.2...+28.8 V) 24O DO1 DO2 DO3 GO 24B GB BD1 BD2 M DC 24 V (+19.2 …+28.
PAGE 190
6 Electrical installation 6.4.2 Terminal assignment of the power connections Devices in the power range 0.37 ... 22 kW (3/PE AC 400 V) Terminal assignment of the power connections Preparing the cable installation To connect the shield of the motor cable, use the shield lug of the rear shield sheet. Position the shield sheet as follows: 1. Release the holding screw of the shield sheet. 2. Bring the shield sheet into the lock-in position. 3. Tighten the holding screw to lock the shield sheet.
PAGE 191
;;; Electrical installation 6 Devices in the power range 0.37 ... 22 kW (3/PE AC 400 V) Terminal assignment of the power connections Strip cables X105 X106 84MOTL001_a U, V, W b c 84MOTL001_b PE e a [mm] d T1, T2 f [mm] g h [mm] E84AVxxx3714 E84AVxxx5514 E84AVxxx7514 E84AVxxx1124 E84AVxxx1524 E84AVxxx2224 E84AVxxx3024xxS 30 65 7 90 9 95 30 10 E84AVxxx3024xx0 E84AVxxx4024 E84AVxxx5524 25 70 12 ... 14 125 12 ...
PAGE 192
6 Electrical installation Devices in the power range 0.37 ... 22 kW (3/PE AC 400 V) Terminal assignment of the power connections Connecting the controller to protective earth Using the PE connection on the motor side the controller and the motor cable can be connected to protective earth. Additional protective earthing of the controller can be carried out via this connection in order to comply with the requirements regarding the operation of devices with an increased discharge current to PE.
PAGE 193
Electrical installation 6 Devices in the power range 0.37 ... 22 kW (3/PE AC 400 V) Terminal assignment of the power connections IT system  Danger!  Stop!  Tip! The contact screws have to be removed when controllers are used in IT operation or when external filters of E84AZESRxxxxLL or E84AZESRxxxxSD type are used. ƒ When both contact screws for interference suppression are removed, the enclosure for inverters E84AV ... will be reduced from IP 20 to IP 10.
PAGE 194
6 Electrical installation Devices in the power range 0.37 ... 22 kW (3/PE AC 400 V) Terminal assignment of the power connections X100 - IT X105 - IT E8400GG006 Fig. 6-20 X100 - IT X105 - IT 8400GG055 Fig. 6-21 194 E8400GG014 Removal of the contact screws for device sizes 1 ... 3 (on the supply side and on the motor side) 8400GG060 Removal of the contact screws for device sizes 4 ... 6 (on the supply side and on the motor side)  EDS84ASC552 EN 9.
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Electrical installation 6 Devices in the power range 0.37 ... 22 kW (3/PE AC 400 V) Terminal assignment of the power connections Connection to the DC bus (+UG, -UG) Terminal X100 PE Labelling Description +UG -UG Alternative connection of the DC-bus voltage PE Connection for the PE conductor 8400GGx001b Terminal data Conductor cross-section Tightening torque [mm2] [AWG] [Nm] [lb-in] 1 ... 2.5 18 ... 12 0.5 4.4 1 ... 6 18 ...
PAGE 196
6 Electrical installation Devices in the power range 0.37 ... 22 kW (3/PE AC 400 V) Terminal assignment of the power connections Motor connection Terminal X105 PE PE Rb 1 2 Rb U V W " Labelling U, V, W Description Motor PE PE conductor  Functional earth HF-shield termination by connection to PE 8400GGXx002b Terminal data Conductor cross-section Tightening torque [mm2] [AWG] [Nm] [lb-in] 1 ... 2.5 18 ... 12 0.5 4.4 1 ... 6 18 ...
PAGE 197
Electrical installation 6 Devices in the power range 0.37 ... 22 kW (3/PE AC 400 V) Terminal assignment of the power connections Motor temperature monitoring  Note!  Note! In the Lenze setting, motor temperature monitoring is activated! In the delivery status, there is a wire jumper between the terminals X106/T1 and X106/T2. Before connecting a thermal sensor, remove the wire jumper. If the terminal X106 is used, e.g.
PAGE 198
6 Electrical installation Devices in the power range 0.37 ... 22 kW (3/PE AC 400 V) Terminal assignment of the power connections Connection of external brake resistor Terminal X105 Rb 1 2 Rb U V Labelling Rb1, Rb2 Description Brake resistor  Functional earth HF-shield termination by connection to PE W " 8400GGXx002b Terminal data Conductor cross-section Tightening torque [mm2] [AWG] [Nm] [lb-in] 1 ... 2.5 18 ... 12 0.5 4.4 1 ... 6 18 ...
PAGE 199
Electrical installation Devices in a power range of 30 ... 45 kW (3/PE AC 400 V) Example circuits 6.5 Devices in a power range of 30 ... 45 kW (3/PE AC 400 V) 6.5.1 Example circuits 6 Use the example circuits provided in the previous chapter ( 187). EDS84ASC552 EN 9.
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6 Electrical installation 6.5.2 Terminal assignment of the power connections Devices in a power range of 30 ... 45 kW (3/PE AC 400 V) Terminal assignment of the power connections Preparing the cable installation To connect the shield of the motor cable, use the shield lug of the rear shield sheet. Position the shield sheet as follows: 1. Release the holding screw of the shield sheet. 2. Bring the shield sheet into the lock-in position. 3. Tighten the holding screw to lock the shield sheet.
PAGE 201
;;; Electrical installation 6 Devices in a power range of 30 ... 45 kW (3/PE AC 400 V) Terminal assignment of the power connections Strip cables X105 X106 84MOTL001_a U, V, W b c E84AVxxx3034 E84AVxxx3734 E84AVxxx4534 40 PE e [mm] 190 24 84MOTL001_b a [mm2] [AWG] [Nm] [lb-in] 16 ... 50 6 ... 0 4.0 35 d [mm] 250 T1, T2 16 [mm2] [AWG] [Nm] [lb-in] 2.5 ... 25 12 ... 2 4.0 35 f g h [mm2] [AWG] [mm] 240 40 10 0.2 ... 1.5 24 ... 16 How to proceed: 1.
PAGE 202
6 Electrical installation Devices in a power range of 30 ... 45 kW (3/PE AC 400 V) Terminal assignment of the power connections Connecting the controller to protective earth Using the PE connection on the motor side the controller and the motor cable can be connected to protective earth. Additional protective earthing of the controller can be carried out via this connection in order to comply with the requirements regarding the operation of devices with an increased discharge current to PE.
PAGE 203
Electrical installation 6 Devices in a power range of 30 ... 45 kW (3/PE AC 400 V) Terminal assignment of the power connections IT system  Danger!  Stop!  Tip! The contact screws have to be removed when controllers are used in IT operation or when external filters of E84AZESRxxxxLL or E84AZESRxxxxSD type are used. ƒ When both contact screws for interference suppression are removed, the enclosure for inverters E84AV ... will be reduced from IP 20 to IP 10.
PAGE 204
6 Electrical installation Devices in a power range of 30 ... 45 kW (3/PE AC 400 V) Terminal assignment of the power connections X100 - IT X105 - IT 8400GG090b Fig. 6-24 204 8400GG094b Removal of the contact screws for device size GG7 (on the supply side and on the motor side)  EDS84ASC552 EN 9.
PAGE 205
Electrical installation 6 Devices in a power range of 30 ... 45 kW (3/PE AC 400 V) Terminal assignment of the power connections Connection to the DC bus (+UG, -UG) Terminal X100 Labelling Description +UG -UG Alternative connection of the DC-bus voltage PE Connection for the PE conductor 8400GG096b Terminal data E84AVxxx3034 E84AVxxx3734 E84AVxxx4534 EDS84ASC552 EN 9.1 Conductor cross-section Tightening torque [mm2] [AWG] [Nm] [lb-in] 16 ... 50 6 ... 0 4.
PAGE 206
6 Electrical installation Devices in a power range of 30 ... 45 kW (3/PE AC 400 V) Terminal assignment of the power connections Motor connection Terminal X105 Labelling U, V, W Description Motor PE PE conductor  Functional earth HF-shield termination by connection to PE 8400GG097a Terminal data E84AVxxx3034 E84AVxxx3734 E84AVxxx4534 206 Conductor cross-section Tightening torque [mm2] [AWG] [Nm] [lb-in] 16 ... 50 6 ... 0 4.
PAGE 207
Electrical installation 6 Devices in a power range of 30 ... 45 kW (3/PE AC 400 V) Terminal assignment of the power connections Motor temperature monitoring  Note!  Note! In the Lenze setting, motor temperature monitoring is activated! In the delivery status, there is a wire jumper between the terminals X106/T1 and X106/T2. Before connecting a thermal sensor, remove the wire jumper. If the terminal X106 is used, e.g.
PAGE 208
6 Electrical installation Devices in a power range of 30 ... 45 kW (3/PE AC 400 V) Terminal assignment of the power connections Connection of external brake resistor Terminal X105 Labelling Rb1, Rb2 Description Brake resistor  Functional earth HF-shield termination by connection to PE 8400GG097b Terminal data E84AVxxx3034 E84AVxxx3734 E84AVxxx4534  208 Conductor cross-section Tightening torque [mm2] [AWG] [Nm] [lb-in] 16 ... 50 6 ... 0 4.
PAGE 209
Electrical installation 6 Common control terminals Important notes 6.6 Common control terminals 6.6.1 Important notes  Stop!  Note! The device contains components that can be destroyed by electrostatic discharge! Before working on the device, the personnel must ensure that they are free of electrostatic charge by using appropriate measures. If the terminal X106 is used, e.g.
PAGE 210
6 Electrical installation Common control terminals Important notes Preparing the cable installation The shields of the control cables are connected to the left shield lug of the front shield sheet. For this, proceed as shown in the illustration. 1. Release the holding screw of the shield sheet. 2. Bring the shield sheet into one of the two possible lock-in positions. 3. Tighten the holding screw to lock the shield sheet. 8400GG018 Fig. 6-25 210 Locate shield sheet in position  EDS84ASC552 EN 9.
PAGE 211
Electrical installation 6 Common control terminals Important notes Strip cables According to the selected lock-in position of the shield sheet, strip the control cables. For this, strip the cable ends and the cable sheath at the shield lug. ;; The following table shows the stripping length for the control cables depending on the selected lock-in position of the shield sheet. X1 X3, X107 X4, X5 84MOTL001_e ƒ 84MOTL001_d StateLine: stripping dimensions X1 min. ƒ max.
PAGE 212
6 Electrical installation Common control terminals Important notes Shield and connect cables The uncovered cable shield at the left shield lug of the stripped control cables must be connected  using a (metal) cable tie for high conductivity. As shown in the illustration, the cable ends (if required, provided with wire end ferrule) must be inserted into the corresponding spring terminals with a suitable screwdriver (for max. width, see illustration). 8400SLC018 Fig.
PAGE 213
Electrical installation Common control terminals System bus connection (CANopen) 6.6.2 6 System bus connection (CANopen) Basic structure of the CAN network Every segment of the CAN network must be terminated by resistors (120 )) between CAN Low and CAN High. The 8400 controller has one integrated bus terminating resistor each which can be activated via DIP switch. The bus terminations of the system bus (CAN) are labelled by ”R” in every one of the examples below.
PAGE 214
6 Electrical installation 6.6.2.1 Wire CAN plug connector (X1) and ensure bus termination. Common control terminals System bus connection (CANopen) ƒ Wire CAN plug connector (X1). – Only install shielded bus cables to avoid interference injection. – Fix the bus cable connected to plug connector X1 to the shield sheet of the controller. ƒ Ensure bus termination. – Only required if the controller is the first or the last node of the CAN bus. – Activate the bus termination vis DIP switch ”R”.
PAGE 215
Electrical installation 6 Common control terminals System bus connection (CANopen) TopLine X1 c b a 64 32 16 8 4 2 1 O R N Baud O N R CA AB CAN Adress , EDS84AVxxxx CL CH X1 CG CL CH CG 120Ω CAN-High CAN-Low CAN-Ground " 8400TLC002a Fig. 6-30 EDS84ASC552 EN 9.
PAGE 216
6 Electrical installation 6.6.2.2 Structure of the CAN network Common control terminals System bus connection (CANopen) Slave 1 Master X1 Slave n X1 X1 8400CAN006 Fig. 6-31 Wiring of system bus (CAN) Bus cable length  Note! The permissible cable lengths must be observed. ƒ Please observe the reduction of the total cable length due to the signal delay of the repeater, see example below ( 217). ƒ During mixed operation, multiple nodes are operated on one mains.
PAGE 217
Electrical installation 6 Common control terminals System bus connection (CANopen) Segment cable length 2. Check whether the segment cable length is complied with. The segment cable length is determined by the used cable cross-section and the number of nodes. If no repeaters are used, the segment cable length corresponds to the total cable length. Maximum number of nodes per segment Cable cross-section 0.25 mm2 0.5 mm2 0.75 mm2 1.
PAGE 218
6 Electrical installation Common control terminals System bus connection (CANopen) Test steps Cable length See 1. Total cable length at 125 kbps: 600 m From Tab. 6-1 2. Segment cable length for 28 nodes and a cable cross-section of 0.5 mm2: 360 m From Tab. 6-2 3. Comparison: The value in point 2 is lower than the cable length of 450 m which must be implemented. Result ƒ Use of repeaters – Without the use of repeaters, a cable length of 450 m cannot be implemented.
PAGE 219
Electrical installation 6 Common control terminals Connection of relay output 6.6.3 Connection of relay output X101 X101 COM NC NO 8400GG009 Fig. 6-32 8400GG010 Wiring of the relay outputs Labelling Description COM Central contact of relay NC Relay output NC (normally closed) Position is displayed via TRIP software message (Lenze setting) NO Relay output NO (normally open) AC 250 V, 3 A DC 24V, 2A DC 240 V, 0.
PAGE 220
6 220 Electrical installation Common control terminals Connection of relay output  Note!  Note! Switching of control signals: – Use shielded cables – HF-shield termination by PE connection – The minimum load for a correct through-connection of the relay contacts is 10 V DC and 10 mA. Both values must be exceeded at the same time. ƒ Use shielded cables for switching the control signals and establish the HF-shield termination through a PE connection.
PAGE 221
Electrical installation 6 Common control terminals Diagnostics 6.6.4 Diagnostics The following can be optionally connected to the X6 diagnostic interface: ƒ E94AZCUSdiagnostic USB adapter ƒ EZAEBK1001 keypad ƒ EZAEBK2001 diagnosis terminal In combination with the Lenze PC software »Engineer«, the diagnostic adapter serves to make comprehensive settings via dialogs, e.g. for initial commissioning. The keypad serves to check or change individual settings. It is directly plugged onto the controller.
PAGE 222
6 Electrical installation 6.7 StateLine C control terminals 6.7.1 External supply voltage 24 V StateLine C control terminals External supply voltage 24 V X4 GND-IO GND-IO 3.3k 50 mA 3.3k 3.3k 3.3k 3.3k 50 mA 24 V int. X4 GIO DO1 DI4 DI3 DI2 DI1 RFR 24I 24E S1 8400SLC044 Fig. 6-33 DC 24 V (+19.2... +28.
PAGE 223
Electrical installation 6 StateLine C control terminals Analog inputs and outputs 6.7.2 Analog inputs and outputs X3 +10 V / 10 mA GND X3 O1U GA A1I A1U AR 0 ... 10 V " 0 ...10 V 2 mA 1k ... 10k 8400SLC042 Fig. 6-34 8400SLC043 Connection of the analog inputs and outputs Labelling Description Controller Reference voltage 10 V A1U A1I Analog input 1 GA GND analog signals O1U Analog output 1 10V ( 78) 0 ...+20 mA/+4 ...+20 mA ( 78) 0 ...
PAGE 224
6 Electrical installation StateLine C control terminals Analog inputs and outputs Example circuit   GND-A GND-A +10 V / 10 mA E84AVSC... X3 +10 V / 10 mA E84AVSC... O1U GA A1I A1U AR X3 O1U GA A1I A1U AR " " U 8400SLC012  GND-IO GND-A GND-IO +10 V / 10 mA 8400SLC011  GND-A +10 V / 10 mA int. E84AVSC... E84AVSC... X3 O1U GA A1I A1U AR GIO 24I 24E X4 X3 O1U GA " = " + - A1I A1U AR B 8400SLC009 Fig.
PAGE 225
Electrical installation StateLine C control terminals Analog inputs and outputs EDS84ASC552 EN 9.
PAGE 226
6 Electrical installation 6.7.3 Digital inputs and outputs StateLine C control terminals Digital inputs and outputs X4 GND-IO GND-IO 3.3k 50 mA 3.3k 3.3k 3.3k 3.3k 50 mA 24 V int. X4 GIO DO1 DI4 DI3 DI2 DI1 RFR 24I 24E DC 24 V (+19.2... +28.8 V) S1 8400SLC044 Fig.
PAGE 227
Electrical installation 6 StateLine C control terminals Digital inputs and outputs Example circuit  GND-IO GND-IO  GND-IO GND-IO 24 V int. X4 X4 GIO DO1 DI4 DI3 DI2 DI1 RFR 24I 24E 3.3k 3.3k 3.3k E84AVSC... 3.3k 3.3k 3.3k 3.3k 3.3k E84AVSC... 3.3k 3.3k 24 V int. GIO DO1 DI4 DI3 DI2 DI1 RFR 24I 24E S1 S1 DC 24 V (+19.2 … +28.8 V) 8400SLC015  GND-IO GND-IO 8400SLC016  GND-IO GND-IO X4 GIO DO1 DI4 DI3 DI2 DI1 RFR 24I 24E DC 24 V (+19.2 … +28.8 V) 8400SLC017 3.3k 3.
PAGE 228
6 Electrical installation 6.8 HighLine C control terminals 6.8.1 External supply voltage 24 V HighLine C control terminals External supply voltage 24 V X5 GND-I X5 GI 3.3k 50 mA 1.6k 1.6k 3.3k 3.3k 2.7k 3.3k 2.7k 24 V int. DI7 DI6 DI5 DI4 DI3 DI2 DI1 RFR 24I 24E S1 8400HLC036 Fig. 6-38 DC 24 V (+19.2... +28.
PAGE 229
Electrical installation 6 HighLine C control terminals External supply voltage 24 V X4 GND-O X4 GO DO3 DO2 DO1 24O DC 24 V (+19.2...+28.8 V) 8400HLC035 Fig.
PAGE 230
6 Electrical installation 6.8.2 Analog inputs and outputs HighLine C control terminals Analog inputs and outputs X3 GND-A X3 +10 V / 10 mA O2I O2U O1I O1U GA A2I A2U A1I A1U AR 0 ... 10 V " 0 ...10 V 1k ... 10k 8400HLC034 Fig. 6-40 8400HLC012 Connection of the analog inputs and outputs Labelling Description Controller Reference voltage 10 V A1U Analog voltage input 1 10 V A1I Analog current input 1 0 ...+20 mA/+4 ...
PAGE 231
Electrical installation 6 HighLine C control terminals Analog inputs and outputs Example circuit   GND-A GND-A +10 V / 10 mA +10 V / 10 mA E84AVHC... E84AVHC... X3 O2I O2U O1I O1U GA A2I A2U A1I A1U AR X3 O2I O2U O1I O1U GA A2I A2U A1I A1U AR " " U 8400HLC012  8400HLC012  GND-A GND-A +10 V / 10 mA E84AVHC... +10 V / 10 mA E84AVHC... X3 O2I O2U O1I O1U GA A2I A2U A1I A1U AR X3 O2I O2U O1I O1U GA A2I A2U A1I A1U AR " + " B 8400HLC012 Fig.
PAGE 232
6 232 Electrical installation HighLine C control terminals Analog inputs and outputs  EDS84ASC552 EN 9.
PAGE 233
Electrical installation 6 HighLine C control terminals Digital inputs and outputs 6.8.3 Digital inputs and outputs X5 GND-I X5 GI 3.3k 50 mA 1.6k 1.6k 3.3k 3.3k 2.7k 3.3k 2.7k 24 V int. DI7 DI6 DI5 DI4 DI3 DI2 DI1 RFR 24I 24E S1 8400HLC036 Fig. 6-42 DC 24 V (+19.2... +28.
PAGE 234
6 Electrical installation HighLine C control terminals Digital inputs and outputs X4 GND-O X4 GO DO3 DO2 DO1 24O DC 24 V (+19.2...+28.8 V) 8400HLC035 Fig.
PAGE 235
Electrical installation 6 HighLine C control terminals Digital inputs and outputs Example circuit  Note!  Note! For stable digital output states, in particular during the starting phase of the controller, you must use an external 24V supply for the digital outputs. Digital inputs and digital outputs have separated reference potentials (GI and GO). If you interconnect inputs and outputs, the reference potentials are connected as well by an external bridge.   GND-O GND-I E84AVHC... 3.
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6 Electrical installation 6.8.4 Motor holding brake connection HighLine C control terminals Motor holding brake connection  Note! If terminal X107 is used for connecting a motor holding brake, at least one basic insulation to the motor or mains potential has to be provided, so that the protective separation of the control terminals is not limited. X107 BD2 BD1 X107 GB 24B " DC 24 V (+19.2...+28.
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Electrical installation TopLine C control terminals Resolver connection 6.9 6 TopLine C control terminals Devices of the TopLine C version have identical connections as described under ”HighLine C control terminals” ( 228). The additional control terminals of the TopLine C version are described in the following. 6.9.1 Resolver connection X7 X7 +Ref -Ref 1 6 Vcc TX +Cos 2 7 -Cos +Sin 3 8 -Sin +KTY KTY EDS84ASC552 EN 9.
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6 Electrical installation 6.9.2 Encoder connection TopLine C control terminals Encoder connection X8 TTL Hiperface SSI A Cos - A RefCos - GND GND GND Vcc Vcc Us B Sin - B RefSin - - - - - - - Z +RS485 Data+ Z -RS485 Data- - KTY - ClockClock- - - Clock+ -KTY -KTY - +KTY +KTY - SIN 1 9 RefSIN 2 10 = 2.5 V 0.5V COS 3 RefCOS 11 0.5 V = 2.5 V 4 12 5 ? 6 A A 7 B B 8 Z Z 13 14 15 SSP94ENCX8 b Fig.
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Electrical installation 6 TopLine C control terminals Axis bus 6.9.3 Axis bus  Note! This connection is not supported in versions below 8400 TopLine, SW version 02.00. This connection must not be wired in these lower versions. X10 R O N R CA AB , EDS84AVxxxx AS AL AH X10 AG AS AL AH AG 120Ω Sync/State CAN-High CAN-Low CAN-Ground " " " 8400TLC002o 8400TLC009 Terminal data Conductor cross-section Flexible With wire end ferrule Tightening torque [mm2] [AWG] [Nm] [lb-in]  0.
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6 Electrical installation TopLine C control terminals Axis bus Data transfer axis bus Labelling X10/AH, AL X10/AG  240 Feature Data transfer axis bus connection Rated value Acc. to CAN specification Cable lengths: See CAN on board Baud rate from version 12.00: 800 kbit/s, constant up to version 2.
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Commissioning 7 Before switching on 7 Commissioning  7.1 Note! Please observe the general safety instructions ( 12). ƒ Please observe the notes regarding residual hazards ( 18). ƒ Before switching on  Note! Comply with the respective switch-on sequence.
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7 Commissioning Before switching on Selection of the appropriate commissioning tool There are two ways to commission the 8400 frequency inverter: ƒ Commissioning using the keypad (or diagnosis terminal) – For simple drive tasks such as quick commissioning of the ’Speed closed-loop control’ standard application ƒ Commissioning using the »Engineer« – For rather demanding drive tasks such as ’Table positioning’ of the HighLine version – Supported by online help and accompanying software documentation (so
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Commissioning 7 Before switching on Notes for motor operation  Danger!  Tip! For thermal reasons, continuous operation of self-ventilated motors at low field frequency and rated motor current is not permissible. If required, activate a motor temperature monitoring with C00585 – motor temperature monitoring with I2xt (see software manual) – motor temperature monitoring with motor PTC (see software manual).
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7 Commissioning 7.2 Quick commissioning Quick commissioning Target For test and demonstration purposes, the load-free motor shall be rotated in best time with an amount of wiring as little as possible and few settings. Keypad or setpoint potentiometer For this simple application, you can choose between two drive control options: ƒ Keypad control ( 245), i.e. the X400 keypad is used as setpoint source ƒ Terminal control ( 247), i.e.
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Commissioning Quick commissioning Keypad control 7.2.1 7 Keypad control Commissioning steps 1. Wiring of power terminals Consult the ”Electrical installation” chapter or the mounting instructions to wire the power connections according to the requirements of your device. 2. Wiring of control terminals.
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7 Commissioning Quick commissioning Keypad control When the Lenze setting is loaded, the display goes off for a short time.  When the display goes on again, the main menu appears. – The main menu settings can be defined by the user using codes C00465 ... C00469.  Press the left function key to go to the user menu.  MCTRL: Act. speed val. C00051 0 rpm 4.
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Commissioning 7 Quick commissioning Terminal control 7.2.2 Terminal control Commissioning steps 1. Wiring of power terminals Make use of the Mounting Instructions supplied with the frequency inverter to wire the power terminals according to the requirements of your device. 2. Wiring of control terminals.
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7 Commissioning Quick commissioning Terminal control  Note! The application ”actuating drive speed” is implemented with the Lenze setting. MCTRL: Act. speed val. C00051 0 rpm  Par1 8400 StateLineC User - Menu Code list Quick commissioning Par1 Quick commissioning Load Lenze setting Terminals Keypad C00002/1 SAVE EDIT SAVE MCTRL: Act. speed val.
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Braking operation 8 Braking operation without additional measures 8 Braking operation 8.1 Braking operation without additional measures DC injection brake DCB To decelerate small masses, the ”DC injection brake DCB” function can be parameterised. DC-injection braking enables a quick deceleration of the drive to standstill without the need for an external brake resistor. ƒ Code C00036 can be used to select the braking current.
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8 Braking operation 8.2 Braking operation with external brake resistor Braking operation with external brake resistor Operation at rated mains voltage 230 V To decelerate greater moments of inertia or with a longer operation in generator mode an external brake resistor is required. It converts braking energy into heat. The brake resistor is connected if the DC-bus voltage exceeds the switching threshold.
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Braking operation 8 Braking operation with external brake resistor Operation at rated mains voltage 400 V 8.2.2 Operation at rated mains voltage 400 V Switching threshold VBRmax: 725 V, adjustable RBmin [] IBRmax [A] PBRmax [kW] IBRd [A] PBd [kW] tZ [s] ton [s] tfp [s] E84AVxxx3714 390 1.9 1.3 1.9 1.3 -  - E84AVxxx5514 390 1.9 1.3 1.9 1.3 -  - E84AVxxx7514 390 1.9 1.3 1.9 1.3 -  - E84AVxxx1124 180 4.0 2.9 4.0 2.9 -  - E84AVxxx1524 180 4.0 2.9 4.0 2.
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8 Braking operation 8.2.3 Operation at a rated mains voltage of 500 V Braking operation with external brake resistor Operation at a rated mains voltage of 500 V Switching threshold VBRmax: 790 V, adjustable RBmin [] IBRmax [A] PBRmax [kW] IBRd [A] PBd [kW] tZ [s] ton [s] tfp [s] E84AVxxx3714 390 2.0 1.6 2.0 1.6 -  - E84AVxxx5514 390 2.0 1.6 2.0 1.6 -  - E84AVxxx7514 390 2.0 1.6 2.0 1.6 -  - E84AVxxx1124 180 4.4 3.5 4.4 3.5 -  - E84AVxxx1524 180 4.4 3.
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Braking operation Braking operation with external brake resistor Selection of the brake resistors 8.2.4 8 Selection of the brake resistors The recommended Lenze brake resistors are adapted to the corresponding controller (with regard to 150 % of regenerative power). They are suitable for most of the applications. For special applications, e.g.
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8 Braking operation 8.2.5 Rating for Lenze brake resistors Braking operation with external brake resistor Rating for Lenze brake resistors To decelerate greater moments of inertia or with a longer operation in generator mode an external brake resistor is required. It converts braking energy into heat. The brake resistors (IP20) recommended in the table are designed to tolerate a regenerative power of approx. 1.5 times the normal value.
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Braking operation 8 Braking operation with external brake resistor Rating for Lenze brake resistors Product key Controller E84AVxxx2512 E84AVxxx3712 E84AVxxx5512 E84AVxxx7512 Rated data - brake resistor Brake resistor Resistor R [] Continuous power P [W] Heat quantity QB [kWs] ERBM180R050W 180 50 7.
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8 Braking operation 8.2.6 Wiring of brake resistor Braking operation with external brake resistor Wiring of brake resistor   Danger! Hazardous electrical voltage During operation of the standard device and up to 3 minutes after power-off hazardous electrical voltages may occur at the terminals of the brake resistor. Possible consequences: ƒ Death or severe injuries when touching the terminals. Protective measures: ƒ Disconnect the standard device from the mains before working on the brake resistor.
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Braking operation Braking operation with external brake resistor Wiring of brake resistor 8 Wiring principle RB RB RB1 RB2 T1 RB1 RB2 T2 T1 T2 PE PES <5m < 0.5 m PE PES ERBG008 Fig. 8-1 ERBG007 Wiring of a brake resistor to the controller PES Rb1, Rb2  T1, T2  EDS84ASC552 EN 9.
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8 Braking operation 8.3 Operation with spring-applied brake 8.3.1 Introduction Operation with spring-applied brake Introduction Lenze three-phase AC motors and G-motion geared motors can be equipped with spring-applied brakes (motor holding brakes). An external motor brake control module is required for switching and as a DC supply of the spring-applied brakes. The suitable motor brake control module is selected according to the rated data of the spring-applied brakes.
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Braking operation 8 Operation with spring-applied brake Introduction  Stop! Requirements with regard to the brake cable (connection BD1/BD2): ƒ Brake cables must be shielded if they are incorporated in the motor cable. – Operation with unshielded brake cables can destroy the motor brake control. – We recommend the use of Lenze system cables (motor cable with separately shielded additional cores). ƒ In the case of a permanent magnet holding brake, observe the correct polarity of the brake cable.
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8 Braking operation 8.3.2 Rated data Operation with spring-applied brake Rated data ƒ E82ZWBRB brake switch Range Values Input voltage 1/N/PE AC 230 V (AC 180 ... 264 V), 45 ... 65 Hz 2/PE AC 230 V (AC 180 ... 264 V), 45 ... 65 Hz AC 0.1 ... 0.54 A Input current Output voltage DC 205 V at AC 230 V mains voltage DC 0.41 A DC 0.
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Braking operation 8 Operation with spring-applied brake Rated data ƒ Integrated brake control for devices of the HighLine/TopLine version Range Values Input voltage Input current DC 24 V in accordance with IEC 61131-2 19.2 ... 28.8 V DC 0.1 ... 2.6 A Output voltage DC 24 V Maximum brake current DC 2.5 A Internal control Information on internal brake control is provided in the software manual for the Inverter Drives 8400 HighLine C / TopLine C. Maximally connectable cable cross-section 1.
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8 Braking operation 8.3.3 Wiring Operation with spring-applied brake Wiring ƒ E82ZWBRB brake switch 1/N/PE AC 230 V L1 N PE F1 K10 F10 B6 A/C6A (EN 60204-1) 5A (UL 248) L1 - M 3~ + DIGOUT +15 … +30 V, 5 … 10 mA PE A1 E82ZWBRB BD2 L2/N L1 BD1 GI N DI GND 0.5 … 0.6 Nm 4.4 … 5.3 lb-in 6 mm 0.24 in =+ } BD1 BD2 = - DC 205 V 82zwbrx_10 A1 Lenze controller with digital output F10 Additional cable protection 262  EDS84ASC552 EN 9.
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Braking operation Operation with spring-applied brake Wiring ƒ 8 E82ZWBRE brake switch 3/PE AC 400 V … 500 V L1 L2 L3 PE F1...F3 K10 F10 B6 A/C6A (EN 60204-1) 5A (UL 248) L1 L2 L3 A1 E82ZWBRE BD2 L2 - M 3~ L1 BD1 GI + PE DI DIGOUT +15 … +30 V, 5 … 10 mA GND 0.5 … 0.6 Nm 4.4 … 5.3 lb-in 6 mm 0.24 in =+ } BD1 BD2 = - DC 180 V (AC 400 V) DC 225 V (AC 500 V) 82zwbrx_10 A1 Lenze controller with digital output F10 Additional cable protection EDS84ASC552 EN 9.
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8 Braking operation Operation with spring-applied brake Wiring Integrated brake control for devices of the HighLine/TopLine version ƒ L1 L2 L3 N PE + X100 L1 L2 L3 PE ~ 24 V DC + - E84AVHC... / E84AVTC... F10 X105 U V W PE " X107 BD2 BD1 GB 24B 1.5 mm² " + " =+ } BD1 BD2 = - M 3~ E84HLC005 E84AVxC... F10  264 Controller of the HighLine or TopLine version Cable protection in secondary circuit.
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Diagnostics Display of operating data, diagnostics Status display via controller LEDs 9 Diagnostics 9.1 Display of operating data, diagnostics 9.1.1 Status display via controller LEDs 9 StateLine, HighLine During operation, the operating status of the controller is indicated by four light-emitting diodes.These are located at the front of the device. The upper two LEDs indicate the current status of the CAN bus connection and the lower two LEDs indicate the status of the controller.
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9 Diagnostics Display of operating data, diagnostics Status display via controller LEDs Legend The symbols used for indicating the LED states have the following meaning: LED flashes once approx. every 3 seconds (slow flash) LED flashes once approx. every 1.25 seconds (flash) LED flashes twice approx. every 1.25 seconds (double flash) LED blinks every second LED is permanently on 266  EDS84ASC552 EN 9.
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Diagnostics 9 Display of operating data, diagnostics Status display via controller LEDs The LEDs ”DRIVE READY” and ”DRIVE ERROR” can blink in different ways depending on the device states which are explained in the following. This permits an easy device diagnostics without additional tools.
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9 Diagnostics 9.1.2 Drive diagnostics via keypad Display of operating data, diagnostics Drive diagnostics via keypad Important operating parameters are measured by the controller. They can be displayed with the keypad or PC. Some operating data can be calibrated to be displayed or selected directly with the unit of the process quantity (e.g. pressure, temperature, speed).  Note! The calibration always affects all specified codes simultaneously.
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Diagnostics Display of operating data, diagnostics Drive diagnostics via keypad Parameter 9 Display C00183 Device state C00168 Error number C00051 Actual speed value C00052 Motor voltage C00054 Motor current C00057/1 Maximum torque C00057/2 Torque at maximum current C00059 Motor - number of pole pairs C00061 Heatsink temperature C00062 Temp. inside the controller C00063 Motor temperature C00064 Device utilisation (I x t) over the last 180 seconds C00065 Ext.
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10 Safety engineering 10 Safety engineering 10.1 Introduction Introduction With increasing automation, protection of persons against hazardous movements is becoming more important. Functional safety describes the measures needed by means of electrical or electronic equipment to reduce or remove danger caused by failures. During normal operation, safety equipment prevents people accessing hazardous areas. In certain operating modes, e.g. set-up mode, work needs to be carried out in hazardous areas.
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Safety engineering Important notes 10.2 10 Important notes Application as directed The controllers of the 8400 series that are equipped with drive-based safety must not be modified by the user. This concerns the unauthorised exchange or removal of the drive-based safety.   EDS84ASC552 EN 9.1 Danger! Danger to life through improper installation Improper installation of safety engineering systems can cause an uncontrolled starting action of the drives.
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10 Safety engineering Important notes Hazard and risk analysis During operation After the installation is completed, the operator must check the wiring of the safety function. The functional test must be repeated at regular intervals. The time intervals to be selected depend on the application, the entire system and the corresponding risk analysis. The inspection interval should not exceed one year.
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Safety engineering Important notes Mission time 10.2.3 10 Mission time The mission time) of the used component has to be observed and complied with. After the mission time of a component has expired, the component has to be taken out of service and replaced. Continued operation is not permitted! The specified mission time starts at the date of manufacture.
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10 Safety engineering 10.3 Acceptance 10.3.1 Description Acceptance Description The machine manufacturer must check and prove the operability of the safety functions used. Inspector The machine manufacturer must authorise a person with expertise and knowledge of the safety functions to carry out the test. Test report The test result of every safety function must be documented and signed by the inspector.
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Safety engineering Basics for safety sensors 10.4 10 Basics for safety sensors The components used must comply with the control category required for the application. Passive sensors Passive sensors are two-channel switching elements with contacts. The connecting cables and the sensor function must be monitored. The contacts must switch simultaneously (equivalently). Nevertheless, safety functions will be activated as soon as at least one channel is switched.
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10 Safety engineering 10.5 Operating mode Operating mode With the integrated safety system, product key: ...B...
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Safety engineering Operating mode 10 Safety status When the controller is disconnected from the safety system, the standard device signals the ”Safe torque off” (STO), ”safe torque off” status as follows: ƒ Extended status word: C00155 bit 10 = 1 ƒ Device status: C00137 = 10 ƒ Process signal: LS_DriveInterface:bSafeTorqueOff = TRUE EDS84ASC552 EN 9.
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10 Safety engineering 10.6 Hardware revision Hardware revision The integrated safety of the 8400 controllers is implemented with two hardware versions. The previous hardware ... ƒ has no labelling (up to ”1B”). ƒ has to be assigned to the data with the reference to HW revision: up to 1B. The revised hardware ... 278 ƒ Is clearly labelled on the side with a sticker, e.g. ”HW: 2A”. ƒ has to be assigned to the data with the reference to HW revision: from 2A.
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Safety engineering Technical data 10.7 10 Technical data Supply The inputs and outputs are isolated and designed for a low-voltage supply through a safely separated power supply unit (SELV/PELV) of 24 V DC. P/N switching input signals and test pulses  1 ms are permissible. Active sensors are directly wired to the X80 terminal strip. Passive sensors are wired to the X80 terminal strip via a switching device. The switching device must comply with the required control category of the application.
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10 Safety engineering Technical data HW revision: Up to 1B - detailed features of the inputs and outputs of the safety system Terminal SIA, SIB SIA SIB Specification Low signal [Unit] V Min. -3 Typ. 0 Max.
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Safety engineering 10 Technical data HW revision: From 2A - detailed features of the inputs and outputs of the safety system Terminal SIA, SIB GI Specification Low signal [Unit] V Min. -3 Typ. 0 Max.
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10 Safety engineering Technical data Truth table Safe input / channel Signalling output SIA SIB DO1/DO 0 0 1 0 1 0 1 0 0 1 1 0 Controller Description of device status Enable 0 ”Safe torque off” activated 0 0 Drive active 1 Restriction of use The operation of an integrated safety system is not permissible in earthed phase mains. 282  EDS84ASC552 EN 9.
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Safety engineering 10 Electrical installation 10.8 Electrical installation X80 SIA GI SIB GO 24O DO1 DC 24 V (+19.2... +28.8 V) E84ABSB002 Fig. 10-2 X80 SIA, SIB, GI 24O, DO1, GO   EDS84ASC552 EN 9.1 8400HLC045 Block diagram - safe torque off (STO) Pluggable terminal strip for the safety unit Connections for shutdown paths Feedback connections Shield connection Note! For trouble-free operation of the safety unit, connect the supply cables to the shield sheet (strain relief).
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10 Safety engineering Electrical installation HW revision: Up to 1B DO1 24O GO SIB GI SIA X80 E84ABSB003 Labelling Description Electrical data SIA GI Safe input, channel A GND potential for SIA/SIB SIA: Ityp = 100 mA SIB Safe input, channel B SIB: Ityp = 28 mA Supply through safely separated power supply unit (SELV/PELV) GO GND potential feedback 24O 24 V voltage supply feedback DO1 Non-safe signalling output: ”Safe pulse inhibit” 24 V, max. 0.
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Safety engineering 10 Certification 10.
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11 Accessories (overview) 11 Accessories (overview) Overview  11.1 Note! You can find additional information on the accessories in the catalogue to this product series.
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Accessories (overview) 11 Mains chokes 11.2 Mains chokes Technical data UL/CSA Type/Cat. No. L IN UN [mH] [A] [V] ELN1-0900H005 EI 66/34.7 9.0 5.0 ELN1-0500H009 EI 66/34.7 5.0 9.0 ELN1-0250H018 EI 96/35.7 2.5 18 ELN3-1500H003-001 3UI 48/17 15 3.0 ELN3-0680H006-001 3UI 60/21 6.8 6.0 ELN3-0500H007-001 3UI 60/31 5.0 7.0 ELN3-0250H013-001 3UI 75/41.5 2.5 13 ELN3-0170H017-001 3UI 75/41.5 1.7 17 ELN3-0150H024-001 3UI 90/41.5 1.
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11 Accessories (overview) Mains chokes Assignment Assignment Type Mains choke For operation with rated power Required 288 Type E84AVxxx2512 No E84AVxxx3712 No E84AVxxx5512 No E84AVxxx7512 No E84AVxxx1122 No E84AVxxx1522 No E84AVxxx2222 No E84AVxxx3714 No E84AVxxx5514 No E84AVxxx7514 No E84AVxxx1124 No E84AVxxx1524 No E84AVxxx2224 No E84AVxxx3024xxS No E84AVxxx3024xx0 No E84AVxxx4024 No E84AVxxx5524 No E84AVxxx7524 No ELN3-0170H017-001 E84AVxxx1134 No E84AVxxx1534
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Accessories (overview) 11 RFI filter/mains filter 11.3 RFI filter/mains filter Basis of the data Voltage Mains Voltage range Frequency range VLN [V] VLN [V] f [Hz] 1/PE AC 230 180 - 0 % ... 264 + 0 % 45 ... 65 3/PE AC 400/500 320 - 0 % ... 550 + 0 % 45 ... 65 Voltage Current Frequency  max. +45 °C  max. +55 °C Number of phases Type [V] [Hz] [A] [A] E84AZESR3712xx 230 50/60 5.0 3.5 1 E84AZESR7512xx 230 50/60 9.0 6.5 1 E84AZESR2222xx 230 50/60 22 16.
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11 Accessories (overview) RFI filter/mains filter For operation with rated power Assignment RFI filter Type E84AVxxx2512 E84AVxxx3712 E84AVxxx5512 E84AVxxx7512 SD LD LL E84AZESR3712SD E84AZESR3712LD E84AZESR3712LL E84AZESR7512SD E84AZESR7512LD E84AZESR7512LL E84AZESR2222SD E84AZESR2222LD E84AZESR2222LL E84AZESR7514SD E84AZESR7514LD - E84AZESR2224SD E84AZESR2224LD - E84AZESR3024SD E84AZESR3024LD - E84AZESR5524SD E84AZESR5524LD - E84AZESR1534SD E84AZESR1534LD - E84AVxxx1122 E84AV
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Accessories (overview) 11 Sinusoidal filters 11.4 Sinusoidal filters For operation with rated power Controller E84AVxxx3714 E84AVxxx5514 E84AVxxx7514 Voltage range Switching frequency Inductance Mass Sinusoidal filter U [V] fch [kHz] L [mH] m [kg] EZS3-004A200 0 ... 550 V AC 4 ... 8 11.0 4.0 EZS3-010A200 0 ... 550 V AC 4 ... 8 5.1 5.5 EZS3-017A200 0 ... 550 V AC 4 ... 8 3.1 8.5 2.5 14.
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11 Accessories (overview) 11.5 External brake resistors External brake resistors Product key Controller E84AVxxx2512 E84AVxxx3712 E84AVxxx5512 E84AVxxx7512 Rated data - brake resistor Brake resistor Resistor R [] Continuous power P [W] Heat quantity QB [kWs] ERBM180R050W 180 50 7.
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Accessories (overview) 11 Memory module E84AYM10S 11.6 Memory module 11.6.1 E84AYM10S Name: Memory module (for StateLine/HighLine version) Type designation: E84AYM10S (/M = 5 pcs/VPE) Slot: MMI The parameters of the controller are stored in the memory module. The pluggable memory module enables a quick parameter set transfer to an identical controller. Possible reasons for a parameter set transfer are: ƒ Duplication of similar applications in a series of identical drives.
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11 Accessories (overview) 11.7 Communication modules Communication modules The communication modules for the Inverter Drives 8400 serve to link the control system and the Inverter Drives 8400 controllers. The table below contains an overview of the available communication modules and their features.
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Accessories (overview) Keypad 11.8 11 Keypad The X400 keypad allows you to easily carry out local parameter setting and diagnostics. The data can be quickly accessed via structured menus and a plain text display. The keypad is plugged into the X6 diagnostic interface (DIAG) at the front of the controller.
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11 Accessories (overview) 11.9 Power supply units Power supply units External power supply units are available for supplying the control electronic with an external 24-V supply, if required. Advantages of an external supply: Parameter setting and diagnostics of the controller with a deenergised mains input. Mains Type EZV1200-000 EZV2400-000 EZV4800-000 EZV1200-001 EZV2400-001 EZV4800-001 296 VLN [V] Secondary ILN [A] 230 (1/N/PE AC) 5 1.2 10 0.3  IDC [A] 0.8 2.
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Accessories (overview) 11 Terminals (replacement) 11.10 Terminals (replacement) If required, the pluggable terminals are separately available, e.g. to replace lost or damaged terminals. Determine the type designation of the terminals for each connection as follows, depending on the device and version. Each packaging unit includes 5 terminals.
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11 Accessories (overview) Terminals (replacement) Assignment Replacement terminals for connection Safety Type E84AVxxxxxxxSBx E84AVxxxxxxxVBx 298 X80 E84AZEVS070X080  EDS84ASC552 EN 9.
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Accessories (overview) 11 EMC accessories 11.11 EMC accessories Matched accessories are available for an easy EMC-compliant installation and optimum shield connection. Select available accessories from the list below, depending on the device. Each packaging unit includes 10 or 50 pieces.
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11 Accessories (overview) EMC accessories EZAMBHX EZAMBHXM007 20 mm 4 ... 10 mm EZAMB_010 EZAMBKBM > 10 mm 8 ... 30 mm ezamb_001 300  EDS84ASC552 EN 9.
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Appendix Total index 12 Appendix 12.
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12 Appendix Total index H Motor cable, 169 - capacitance per unit length, 29 - contactors in the, 18 - Influence of the length, 159 - requirements, 29 Harmonic currents, Limitation acc.
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Appendix Total index R State bus, Axis bus, 84, 239 Rated data, 260 - Operation with increased power 230 V mains, 54 400 V mains, 57 500 V mains, 62 Strip cables, 181, 191, 201, 211 Rating, Brake resistors, 254 System bus (CAN), Baud rate, 216, 217 Replacement, Terminals, 297 System bus (CANopen), 213 Requirements, motor cable, 29 Residual hazards, 18, 272 Resolver, 87, 237 RFI filter, 289 Risk analysis, 272 Supply voltage, 24 V external, 77, 80, 222, 228 Switch-on, check before initial switch-on,
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 © 03/2014      Lenze Drives GmbH Postfach 10 13 52, D-31763 Hameln Breslauer Straße 3, D-32699 Extertal Germany Service +49 5154 82-0    +49 5154 82-2800 lenze@lenze.com Lenze Service GmbH Breslauer Straße 3, D-32699 Extertal Germany 0080002446877 (24 h helpline) +49 5154 82-1112 service@lenze.com www.lenze.com EDS84ASC552  .Nhy  EN  9.