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EDS94SPP101

.BTJ

Ä.BTJä

Hardware Manual

9400



E94A...

Servo Drives 9400

L-force Drives

Summary of content (584 pages)

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L-force Drives Ä.BTJä EDS94SPP101 .BTJ Hardware Manual 9400 E94A...
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0Fig. 0Tab.
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Contents 1 2 3 4 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i 9 1.1 The 9400 Servo Drives product range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.1 The system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.2 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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i 5 6 4 Contents 4.6 Wiring 4.6.1 4.6.2 4.6.3 4.6.4 4.6.5 4.6.6 .............................................................. Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety notes for the installation according to UL or UR . . . . . . . . . . . . . Earthing of internal EMC filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Devices in the range 2 ... 24 A (0.37 ... 11 kW) . . . . . . . . . . . . . . . . . . . .
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Contents 7 i 6.5 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5.1 Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5.2 Devices in the range 10 ... 36 A (4 ... 18 kW) . . . . . . . . . . . . . . . . . . . . . . . . 6.5.3 Devices in the range 100 ... 245 A (48 ... 119 kW) . . . . . . . . . . . . . . . . . . . 234 234 234 238 6.6 Wiring 6.6.1 6.6.2 6.6.3 6.6.4 6.6.
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i 8 6 Contents 7.6 Wiring 7.6.1 7.6.2 7.6.3 7.6.4 7.6.5 7.6.6 7.6.7 7.6.8 7.6.9 7.6.10 7.6.11 .............................................................. Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connection plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Earthing of internal EMC filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting busbars . . . . . . . .
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Contents 9 i 8.5 Basic dimensioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5.2 Power distribution of controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5.3 Motor efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5.4 Power loss of devices . . . . . . .
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i 8 Contents 9.8 Accessories for diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.8.1 USB diagnostic adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.8.2 Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.8.3 Hand-held terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467 467 469 476 9.
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Preface 1 1 Preface 1.1 The 9400 Servo Drives product range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.1 The system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.2 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.3 System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 10 10 10 1.
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1 Preface 1.1 The 9400 Servo Drives product range 1.1.1 The system The 9400 Servo Drives product range The system 9400 Servo Drives range is the product family with the components required for an intelligent servo drive system in automation. The product range comprises 1.1.2 ƒ servo drive controllers ƒ I/O components ƒ software ƒ accessories ƒ motors ƒ gearboxes ƒ DC-supply modules Features The Servo Drives 9400 feature: 1.1.
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Preface The 9400 Servo Drives product range System overview 0 7 8 6 1 1 5 2 9 : 3 4 ; > ? < = = @          . / SSP94SYS01 Mains voltage 3/PE AC 180 ... 550 V ±0 % or 3/PE AC 380 ...
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1 Preface 1.2 About this Hardware Manual 1.2.1 Information provided by the Hardware Manual About this Hardware Manual Information provided by the Hardware Manual Target group This Hardware Manual is intended for all persons who install, commission, and adjust 9400 servo controllers. Together with the catalog it forms the basis of project planning for the manufacturers of machines and plants.
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Preface About this Hardware Manual Products to which the Hardware Manual applies 1.2.2 1 Products to which the Hardware Manual applies Power modules c E94 x x x E xxx x x xx xx xx Type / product range 9400 Servo Drives Version A = 1.
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1 Preface About this Hardware Manual Products to which the Hardware Manual applies Extension modules c E94 x Y x xx Type / product range 9400 Servo Drives Generation A = 1.
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Preface About this Hardware Manual Products to which the Hardware Manual applies 1 Power-related accessories c E94 A Z x x xxx x Type / product range 9400 Servo Drives Generation Identification Z = accessories Component class 1 H = brake control P = mounting backplane M = mains filter R = RFI filter Component class 2 M = multiple axes P = power supply module R = regenerative module S = single axis X,Y = type N = not specified Rated current (rounded) e.g. 008 = 8 A 024 = 23.5 A ...
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1 Preface About this Hardware Manual Products to which the Hardware Manual applies Power-independent accessories c E94 A Z x xxx Type / product range 9400 Servo Drives Generation Identification Z = accessories Accessory group J = mechanical components, other S = software K = keypad N = not specified Module identification 16  EDS94SPP101 EN 7.
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Preface 1 Legal regulations 1.3 Legal regulations Labelling Lenze drive controllers are clearly labelled and defined by the contents of the nameplate. Manufacturer Lenze Automation GmbH, Hans-Lenze-Str. 1, D-31855 Aerzen CE conformity Complies with the ”Low voltage” EC Directive Application as directed The following applies to 9400 servo controllers and the accessories: ƒ They must only be operated under the operating conditions described in this Hardware Manual.
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1 Preface Legal regulations Liability The information, data, and notes in this Hardware Manual met the state of the art at the time of printing. Claims referring to drive systems which have already been supplied cannot be derived from the information, illustrations, and descriptions given in this Manual. The specifications, processes, and circuitry described in this Hardware Manual are for guidance only and must be adapted to your own application.
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Guide 2 2 Guide 2.1 Terms and abbreviations used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 2.2 Total index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 EDS94SPP101 EN 7.
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2 Guide 2.1 Terms and abbreviations used 20 Terms and abbreviations used  Cross-reference to a chapter with the corresponding page number AC AC current or AC voltage Axis, drive Lenze controller combined with a motor or geared motor and other Lenze drive components Basic insulation Insulation for the basic protection against dangerous shock currents CE Communauté Européene Controller Any frequency inverter, servo inverter, or DC speed controller Cxxxxx/y Subcode y of code Cxxxx (e.g.
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Guide 2 Terms and abbreviations used UL Underwriters Laboratories UDC [V] DC voltage ULN [V] Rated mains voltage UM [V] Output voltage / voltage on the motor terminals VDE Verband deutscher Elektrotechniker Xk/y Terminal y on terminal strip Xk (e.g. X3/28 = terminal 28 on terminal strip X3) EDS94SPP101 EN 7.
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2 Guide 2.
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Guide Total index Free spaces, 493 Motor holding brakes, Control module Function modules, 386 - Fuses, 164 - Rated power operation, 400 V (UL), 62 , 63 , 221 , 222 , 270 G 2 E94AZHN0025, 435 E94AZHN0026, 448 E94AZHX0051, 416 E94AZHY0025, 442 E94AZHY0026, 456 E94AZHY0101, 425 Motor power, typical, 46 , 49 , 50 , 56 , 57 General accessories, 552 General data, 35 , 153 , 211 , 214 , 259 , 261 , 493 , 499 , 509 , 517 , 526 , 535 , 539 , 544 , 549 , 560 , 562 , 566 Motor protection, 31 Motors, suitab
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2 Guide Total index Shield mounting, 553 - mounting conditions free space, 549 mounting clearances, 436 , 449 mounting place, 549 mounting position, 436 , 449 , 549 - Alternative, 555 Shield mountings Operation with filters, Disconnecting the EMC filters from PE, 99 , 182 , 241 , 290 - Operation with increased continuous power, 52 , 59 Signalling, 385 Operation with power supply module, Disconnecting the EMC filters from PE, 99 , 182 , 241 , 290 Specification of the transmission cable, 377 , 384
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Guide Total index W Warranty, 18 EDS94SPP101 EN 7.
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2 26 Guide Total index  EDS94SPP101 EN 7.
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Safety instructions 3 3 Safety instructions 3.1 General safety and application notes for Lenze controllers . . . . . . . . . . . . . . . . . . 28 3.2 General safety and application instructions for Lenze motors . . . . . . . . . . . . . . . . 32 3.3 Residual hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 3.4 Notes used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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3 Safety instructions 3.1 General safety and application notes for Lenze controllers General safety and application notes for Lenze controllers (in accordance with Low-Voltage Directive 2006/95/EC) For your personal safety Disregarding the following safety measures can lead to severe injury to persons and damage to material: 28 ƒ Only use the product as directed. ƒ Never commission the product in the event of visible damage. ƒ Never commission the product before assembly has been completed.
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Safety instructions General safety and application notes for Lenze controllers 3 Application as directed Controllers are components which are designed for installation in electrical systems or machines. They are not to be used as domestic appliances, but only for industrial purposes according to EN 61000-3-2. When controllers are installed into machines, commissioning (i.e.
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3 Safety instructions General safety and application notes for Lenze controllers Electrical connection When working on live controllers, observe the applicable national regulations for the prevention of accidents (e.g. VBG 4). The electrical installation must be carried out according to the appropriate regulations (e.g. cable cross-sections, fuses, PE connection). Additional information can be obtained from the documentation.
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Safety instructions General safety and application notes for Lenze controllers 3 Disposal Recycle metals and plastics. Dispose of printed circuit board assemblies according to the state of the art. The product-specific safety and application notes given in these instructions must be observed! EDS94SPP101 EN 7.
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3 Safety instructions 3.2 General safety and application instructions for Lenze motors General safety and application instructions for Lenze motors (According to: Low-Voltage Directive 2006/95/EC) General Low-voltage machines have hazardous live and rotating parts and possibly also hot surfaces. Synchronous machines induce voltages at open terminals during operation.
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Safety instructions General safety and application instructions for Lenze motors 3 Installation Ensure an even surface, solid foot and flange mounting and exact alignment if a direct clutch is connected. Avoid resonances with the rotational frequency and double mains frequency which may be caused by the assembly. Turn rotor by hand, listen for unusual slipping noises. Check the direction of rotation when the clutch is not active (observe section ”Electrical connection”).
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3 Safety instructions General safety and application instructions for Lenze motors Commissioning and operation Before commissioning after longer storage periods, measure the insulation resistance. In case of values ≤ 1 kΩ per volt of rated voltage, dry winding. For trial run without output elements, lock the featherkey. Do not deactivate the protective devices, not even in a trial run. Check the correct operation of the brake before commissioning low-voltage machines with brakes.
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Safety instructions Residual hazards 3.3 3 Residual hazards Protection of persons ƒ Before working on the controller, check that no voltage is applied to the power terminals, because – depending on the controller - the power terminals U, V, W, +UG, -UG, Rb1 and Rb2 carry hazardous voltages for up to 3 to 20 minutes after mains disconnection. – the power terminals L1, L2, L3; U, V, W, +UG, -UG, Rb1 and Rb2 carry hazardous voltages when the motor is stopped.
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3 Safety instructions 3.4 Notes used Notes used The following pictographs and signal words are used in this documentation to indicate dangers and important information: Safety instructions Structure of safety instructions:  Danger! (characterises the type and severity of danger) Note (describes the danger and gives information about how to prevent dangerous situations) Pictograph and signal word    Meaning Danger! Danger of personal injury through dangerous electrical voltage.
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Single-axis controllers 4 4 Single-axis controllers 4.1 Device features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 4.2 General data and operating conditions ................................. 39 4.3 Rated data (devices for 400/500V mains) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.
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4 Single-axis controllers 4.
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Single-axis controllers General data and operating conditions 4.2 4 General data and operating conditions General data Conformity and approval Conformity CE 2006/95/EC Low-voltage directive UL UL 508C Power Conversion Equipment, File No. 132659 GOST-R 51321.1-2000 51321.3-99 No. POCC DE.AN30.
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4 Single-axis controllers General data and operating conditions ”Single Drive” supply conditions AC-mains operation Direct connection DC-bus operation Direct connection via terminals or busbars(can be retrofitted) For more information, please see the chapter DC-bus operation. Power systems TT Operation permitted without restrictions. TN With grounded phase Operation with additional measures permitted: z Overvoltage must be reduced to overvoltage category II according to EN 61800-5-1.
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Single-axis controllers General data and operating conditions 4 General electrical data Motor cable requirements Capacitance per unit length ≤ 2.5 mm2/AWG 14 CCore/core/CCore/shield < 75/150 pF/m 4 mm2/AWG 12 CCore/core/CCore/shield < 150/300 pF/m ≥ Electric strength VDE 0250-1 U0/U = 0.6/1.0 kV UL U ≥ 600 V (U0 = r.m.s. value of external conductor to PE, U = r.m.s. value of external conductor to external conductor) (U = r.m.s.
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4 Single-axis controllers General data and operating conditions Max.
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Single-axis controllers 4 General data and operating conditions Longer motor cables can be achieved when line filters are used in combination with sinusoidal filters.
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4 Single-axis controllers General data and operating conditions EMC Operation on public supply EN 61800-3 systems The controllers are designed for use in an industrial environment. Operation on public networks requires measures to be taken for limiting the expected emission of radio interferences. Noise emission, in cables Design ”Single Drive” EN 61800-3 see Tab. 4-2 EMC protection requirements Design ”Multi Drive” Depending on the filter at the central DC supply module.
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Single-axis controllers General data and operating conditions 4 Protective insulation  Danger!  Danger! EDS94SPP101 EN 7.1 Operation of the controller on a phase earthed mains with a rated mains voltage of ≥ 400 V: ƒ The protection against accidental contact is not ensured without external measures. ƒ If protection against accidental contact acc.
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4 Single-axis controllers General data and operating conditions The available protective insulation within the controller of the ” 9400 Servo Drives” series in accordance with EN 61800-5-1 is implemented with a rated voltage for the external conductor/star point of up to 300 V for mains with neutral earthing. The following graphic representation ƒ shows the arrangement of the terminal strips and the separate potential areas of the controller.
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Single-axis controllers 4 Rated data (devices for 400/500V mains) Overview 4.3 Rated data (devices for 400/500V mains) The E94ASxExxx4 devices can be used in the voltage range of 180 V ... 550 V AC.  Note! To ensure a faultless operation of the devices the code C00173 must be set according to the mains voltage connected. Emergency operation Operation of the E94ASxxxx4 devices with an emergency voltage supply at +UG, -UG, is possible from UDC ≥ 260 V.
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4 Single-axis controllers Rated data (devices for 400/500V mains) Overview Output data Voltage Frequency 1) [V] [Hz] max. +45 °C c max. +55 °C c E94ASxE0024 0 - 230/400/500 0 - 480 1.5/1.5/1.3 1.1/1.1/1.0 3 E94ASxE0034 0 - 230/400/500 0 - 480 2.5/2.5/2.2 1.9/1.9/1.7 3 E94ASxE0044 0 - 230/400/500 0 - 480 4/4/3.5 3/3/2.6 3 E94ASxE0074 0 - 230/400/500 0 - 480 7/7/6.1 5.3/5.3/4.6 3 E94ASxE0134 0 - 230/400/500 0 - 480 13/13/11.4 9.8/9.8/8.
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Single-axis controllers Rated data (devices for 400/500V mains) Overview 4 Power losses Power loss PV [W] Type ULr = 230 V ULr = 400 V ULr = 500 V E94ASxE0024 70 90 105 E94ASxE0034 85 105 125 E94ASxE0044 100 130 150 E94ASxE0074 125 160 190 E94ASxE0134 200 260 300 E94ASxE0174 240 300 350 E94ASxE0244 310 400 460 E94ASxE0324 750 750 750 E94ASxE0474 1050 1050 1050 E94ASxE0594 1100 1100 1100 E94ASxE0864 1500 1500 1500 E94ASxE1044 1800 1800 1800 E94ASxE1454
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4 Single-axis controllers 4.3.2 Operation at rated mains voltage 230 V Rated data (devices for 400/500V mains) Operation at rated mains voltage 230 V Device size 1 ... 6 Basis of the data Mains Voltage Voltage range Frequency range ULN [V] ULN [V] f [Hz] 3/PE AC 230 180 - 0 % ... 264 + 0 % 45 - 0 % ... 65 + 0 % 2/PE DC 325 260 - 0 % ... 370 + 0 % - Mains current at IaN Type with external mains choke without external mains choke Output power  Motor power (typical) U, V, W 4 pol.
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Single-axis controllers 4 Rated data (devices for 400/500V mains) Operation at rated mains voltage 230 V Output currents [A] at switching frequency 2 kHz 4 kHz 16 kHz 4) 8 kHz Type IaN2 IaM2 IaN4 IaM4 IaN8 IaM8 IaN16 E94ASxE0024 1.9 3) 6.0 1.9 3) 6.0 1.5 4.8 1.1 E94ASxE0034 3.1 3) 10.0 3.1 3) 10.0 2.5 8.0 1.9 E94ASxE0044 5.0 3) 16.0 5.0 3) 16.0 4.0 12.8 3.0 E94ASxE0074 8.8 3) 21.0 8.8 3) 21.0 7.0 16.8 5.3 E94ASxE0134 16.3 3) 39.0 16.3 3) 39.0 13.0 31.
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4 Single-axis controllers Rated data (devices for 400/500V mains) Operation at rated mains voltage 230 V Rated data for internal brake chopper RBmin [Ω] IBRmax [A] PBRmax [kW] IBRd [A] PBd [kW] tZ [s] ton [s] tfp [s] E94ASxE0024 47 8.3 3.2 3.7 0.64 5 0.7 1.1 E94ASxE0034 47 8.3 3.2 3.7 0.64 5 0.7 1.1 E94ASxE0044 27 14.4 5.6 5.9 0.95 5 0.6 1.0 E94ASxE0074 27 14.4 5.6 6.9 1.3 5 0.8 1.0 E94ASxE0134 18 21.7 8.5 10.6 2.0 5 0.8 1.2 E94ASxE0174 9 43.3 16.
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Single-axis controllers 4 Rated data (devices for 400/500V mains) Operation at rated mains voltage 400 V 4.3.3 Operation at rated mains voltage 400 V Device size 1 ... 6 Basis of the data Mains Voltage Voltage range Frequency range ULN [V] ULN [V] f [Hz] 3/PE AC 400 320 - 0 % ... 440 + 0 % 45 - 0 % ... 65 + 0 % 2/PE DC 565 455 - 0 % ... 620 + 0 % - Mains current at IaN Type with external mains choke without external mains choke Output power  Motor power (typical) U, V, W 4 pol.
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4 Single-axis controllers Rated data (devices for 400/500V mains) Operation at rated mains voltage 400 V Device size 8S ... 10 Basis of the data Mains Voltage Voltage range ULN [V] ULN [V] f [Hz] 400 340 - 0 % ... 440 + 0 % 48 - 0 % ... 65 + 0 % 3/PE AC Mains current at IaN Type 54 Frequency range with external mains choke without external mains choke Output power  Motor power (typical) U, V, W 4 pol.
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Single-axis controllers 4 Rated data (devices for 400/500V mains) Operation at rated mains voltage 400 V Output currents [A] at switching frequency 2 kHz 4 kHz 16 kHz 4) 8 kHz Type IaN2 IaM2 IaN4 IaM4 IaN8 IaM8 IaN16 E94ASxE0024 1.9 3) 6.0 1.9 3) 6.0 1.5 4.8 1.1 E94ASxE0034 3.1 3) 10.0 3.1 3) 10.0 2.5 8.0 1.9 E94ASxE0044 5.0 3) 16.0 5.0 3) 16.0 4.0 12.8 3.0 E94ASxE0074 8.8 3) 21.0 8.8 3) 21.0 7.0 16.8 5.3 E94ASxE0134 16.3 3) 39.0 16.3 3) 39.0 13.0 31.
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4 Single-axis controllers Rated data (devices for 400/500V mains) Operation at rated mains voltage 400 V Operation with increased continuous power If required, operation with increased continuous power can be activated for specific controllers at the switching frequency 2 kHz. This operating mode can only be performed under the following conditions: ƒ Controllers of the types E94ASxE1454 ... E94ASxE6954, (device size 8S ... 10). ƒ The controllers require the versions SW: 04.00 and HW: 1C.
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Single-axis controllers 4 Rated data (devices for 400/500V mains) Operation at rated mains voltage 400 V For the selection ”Mode 1“: Output currents [A] at switching frequency 2 kHz Type IaN2 IaNhc IaMhc IaMre E94ASxE1454 145 160 218 145 E94ASxE1724 172 195 258 180 E94ASxE2024 202 240 303 226 E94ASxE2454 245 302 368 275 E94ASxE2924 292 361 438 330 E94ASxE3664 366 443 549 415 E94ASxE4604 460 550 690 522 E94ASxE5724 572 610 858 550 E94ASxE6354 635 678 953 61
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4 Single-axis controllers Rated data (devices for 400/500V mains) Operation at rated mains voltage 400 V For the selection ”Mode 2“: Output currents [A] at switching frequency 2 kHz Type IaN2 IaNhc IaMhc IaMre E94ASxE1454 145 177 195 168 E94ASxE1724 172 212 233 201 E94ASxE2024 202 260 286 247 E94ASxE2454 245 315 347 299 E94ASxE2924 292 395 434 375 E94ASxE3664 366 480 528 456 E94ASxE4604 460 600 660 570 E94ASxE5724 572 658 724 625 E94ASxE6354 635 745 820 70
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Single-axis controllers 4 Rated data (devices for 400/500V mains) Operation at rated mains voltage 400 V Rated data for internal brake chopper RBmin [Ω] IBRmax [A] PBRmax [kW] IBRd [A] PBd [kW] tZ [s] ton [s] tfp [s] E94ASxE0024 82 8.8 6.4 3.9 1.3 5 0.7 1.1 E94ASxE0034 82 8.8 6.4 3.9 1.3 5 0.7 1.1 E94ASxE0044 47 15.4 11.2 6.3 1.9 5 0.6 1.0 E94ASxE0074 47 15.4 11.2 7.4 2.6 5 0.8 1.0 E94ASxE0134 27 26.9 19.5 13.2 4.7 5 0.8 1.2 E94ASxE0174 18 40.3 29.
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4 Single-axis controllers 4.3.4 Operation at rated mains voltage 500 V Rated data (devices for 400/500V mains) Operation at rated mains voltage 500 V Device size 1 ... 6 Basis of the data Mains Voltage Voltage range Frequency range ULN [V] ULN [V] f [Hz] 3/PE AC 500 400 - 0 % ... 550 + 0 % 45 - 0 % ... 65 + 0 % 2/PE DC 705 565 - 0 % ... 775 + 0 % - Mains current at IaN Type with external mains choke without external mains choke Output power  Motor power (typical) U, V, W 4 pol.
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Single-axis controllers 4 Rated data (devices for 400/500V mains) Operation at rated mains voltage 500 V Device size 8S ... 10 Basis of the data Mains Voltage Voltage range ULN [V] ULN [V] f [Hz] 500 400 - 0 % ... 550 + 0 % 48 - 0 % ... 65 + 0 % 3/PE AC Mains current at IaN Type Frequency range with external mains choke without external mains choke Output power  Motor power (typical) U, V, W 4 pol.
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4 Single-axis controllers Rated data (devices for 400/500V mains) Operation at rated mains voltage 500 V Output currents [A] at switching frequency 2 kHz 16 kHz 4) 8 kHz Type IaN2 IaM2 IaN4 IaM4 IaN8 IaM8 IaN16 E94ASxE0024 1.9 3) 6.0 1.9 3) 6.0 1.3 4.2 1.0 E94ASxE0034 3.1 3) 10.0 3.1 3) 10.0 2.2 7.0 1.6 E94ASxE0044 5.0 3) 16.0 5.0 3) 16.0 3.5 11.2 2.6 E94ASxE0074 8.8 3) 21.0 8.8 3) 21.0 6.1 14.7 4.6 E94ASxE0134 16.3 3) 39.0 16.3 3) 39.0 11.4 27.3 8.
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Single-axis controllers Rated data (devices for 400/500V mains) Operation at rated mains voltage 500 V 4 Operation with increased continuous power If required, operation with increased continuous power can be activated for specific controllers at the switching frequency 2 kHz. This operating mode can only be performed under the following conditions: ƒ Controllers of the types E94ASxE1454 ... E94ASxE6954, (device size 8S ... 10). ƒ The controllers require the versions SW: 04.00 and HW: 1C.
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4 Single-axis controllers Rated data (devices for 400/500V mains) Operation at rated mains voltage 500 V For the selection ”Mode 1“: Output currents [A] at switching frequency 2 kHz Type IaN2 IaNhc IaMhc IaMre E94ASxE1454 145 160 218 145 E94ASxE1724 172 195 258 180 E94ASxE2024 202 240 303 226 E94ASxE2454 245 302 368 275 E94ASxE2924 292 361 438 330 E94ASxE3664 366 443 549 415 E94ASxE4604 460 550 690 522 E94ASxE5724 572 610 858 550 E94ASxE6354 635 678 953 61
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Single-axis controllers 4 Rated data (devices for 400/500V mains) Operation at rated mains voltage 500 V Rated data for internal brake chopper RBmin [Ω] IBRmax [A] PBRmax [kW] IBRd [A] PBd [kW] tZ [s] ton [s] tfp [s] E94ASxE0024 82 9.6 7.6 4.3 1.5 5 0.7 1.1 E94ASxE0034 82 9.6 7.6 4.3 1.5 5 0.7 1.1 E94ASxE0044 47 16.8 13.3 6.9 2.3 5 0.6 1.0 E94ASxE0074 47 16.8 13.3 8.1 3.1 5 0.8 1.0 E94ASxE0134 27 29.3 23.1 14.4 5.5 5 0.8 1.2 E94ASxE0174 18 43.9 34.
PAGE 66
4 Single-axis controllers 4.3.5 Fuses and cable cross-sections Rated data (devices for 400/500V mains) Fuses and cable cross-sections Basis of the data Mains Voltage 3/PE AC Voltage range Frequency range ULN [V] ULN [V] f [Hz] 230 ... 500 180 - 0 % ... 550 + 0 % 45 ...
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Single-axis controllers 4 Rated data (devices for 400/500V mains) Fuses and cable cross-sections Operation without external mains choke/mains filter Installation according to EN 60204-1 1) Type c d Installation according to UL 2) L1, L2, L3 - Laying system B2 C F e L1, L2, L3 FI 3) [A] [A] [mm2] [mm2] [mm2] [A] [AWG] [mA] E94ASxE0024 C10 - 1,5 1,5 - 10 18 ≥ 300 E94ASxE0034 C10 - 1.5 1.5 - 10 18 ≥ 300 E94ASxE0044 C10 - 1.5 1.
PAGE 68
4 Single-axis controllers 4.3.6 Overcurrent operation Rated data (devices for 400/500V mains) Overcurrent operation The controllers are designed for two overcurrent modes: ƒ ƒ 5-s-cycle c – 0.5 s load period with peak current  – 4.5 s recovery time with limited current  3-min cycle d – 1 min load period with peak current  – 2 min recovery time with limited current  A load period must be followed by a recovery time. During the recovery time the current must not exceed the value given.
PAGE 69
Single-axis controllers 4 Rated data (devices for 400/500V mains) Overcurrent operation 230 V I [A] in a cycle of 5 seconds c Type f = 2 kHz  f = 4 kHz   f = 8 kHz  4.8 1.1    2.3 8.0 1.9 - - 3.8 12.8 3.0 - - 21.0 6.6 16.8 5.3 - - 39.0 12.2 31.2 9.8 - - 15.5 49.5 15.5 39.6 12.4 - - 58.8 22.0 58.8 22.0 47.0 17.6 - - 76.8 28.8 76.8 28.8 64.0 24.0 - - E94ASxE0474 94.0 35.3 94.0 35.3 81.8 30.6 - - E94ASxE0594 118 44.3 118 44.3 82.
PAGE 70
4 Single-axis controllers Rated data (devices for 400/500V mains) Overcurrent operation 230 V I [A] in a cycle of 3 minutes d Type f = 2 kHz 70  f = 4 kHz   f = 8 kHz E94ASxE0024 2.8 1.4 2.8 1.4 2.3 1.1    E94ASxE0034 4.7 2.4 4.7 2.4 3.8 1.9 - - E94ASxE0044 7.5 3.8 7.5 3.8 6.0 3.0 - - E94ASxE0074 13.2 6.6 13.2 6.6 10.5 5.3 - - E94ASxE0134 24.4 12.2 24.4 12.2 19.5 9.8 - - E94ASxE0174 31.0 15.5 31.0 15.5 24.8 12.4 - - E94ASxE0244 44.
PAGE 71
Single-axis controllers 4 Rated data (devices for 400/500V mains) Overcurrent operation 400 V I [A] in a cycle of 5 seconds c Type f = 2 kHz  f = 4 kHz   f = 8 kHz  4.8 1.1    2.3 8.0 1.9 - - 3.8 12.8 3.0 - - 21.0 6.6 16.8 5.3 - - 39.0 12.2 31.2 9.8 - - 15.5 49.5 15.5 39.6 12.4 - - 58.8 22.0 58.8 22.0 47.0 17.6 - - 76.8 28.8 76.8 28.8 64.0 24.0 - - E94ASxE0474 94.0 35.3 94.0 35.3 81.8 30.6 - - E94ASxE0594 118 44.3 118 44.3 82.
PAGE 72
4 Single-axis controllers Rated data (devices for 400/500V mains) Overcurrent operation 400 V I [A] in a cycle of 3 minutes d Type f = 2 kHz 72  f = 4 kHz   f = 8 kHz E94ASxE0024 2.8 1.4 2.8 1.4 2.3 1.1    E94ASxE0034 4.7 2.4 4.7 2.4 3.8 1.9 - - E94ASxE0044 7.5 3.8 7.5 3.8 6.0 3.0 - - E94ASxE0074 13.2 6.6 13.2 6.6 10.5 5.3 - - E94ASxE0134 24.4 12.2 24.4 12.2 19.5 9.8 - - E94ASxE0174 31.0 15.5 31.0 15.5 24.8 12.4 - - E94ASxE0244 44.
PAGE 73
Single-axis controllers 4 Rated data (devices for 400/500V mains) Overcurrent operation 500 V I [A] in a cycle of 5 seconds c Type f = 2 kHz  f = 4 kHz   f = 8 kHz  4.2 1.0    2.3 7.0 1.6 - - 3.8 11.2 2.6 - - 21.0 6.6 14.7 4.6 - - 39.0 12.2 27.3 8.5 - - 15.5 49.5 15.5 34.7 10.8 - - 58.8 22.0 58.8 22.0 41.1 15.4 - - 76.8 28.8 76.8 28.8 56.0 21.0 - - E94ASxE0474 94.0 35.3 94.0 35.3 71.6 26.7 - - E94ASxE0594 118 44.3 118 44.3 71.
PAGE 74
4 Single-axis controllers Rated data (devices for 400/500V mains) Overcurrent operation 500 V I [A] in a cycle of 3 minutes d Type f = 2 kHz 74  f = 4 kHz   f = 8 kHz E94ASxE0024 2.8 1.4 2.8 1.4 2.0 1.0    E94ASxE0034 4.7 2.4 4.7 2.4 3.3 1.6 - - E94ASxE0044 7.5 3.8 7.5 3.8 5.3 2.6 - - E94ASxE0074 13.2 6.6 13.2 6.6 9.2 4.6 - - E94ASxE0134 24.4 12.2 24.4 12.2 17.1 8.5 - - E94ASxE0174 31.0 15.5 31.0 15.5 21.7 10.8 - - E94ASxE0244 44.2 22.
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Single-axis controllers Rated data (devices for 400/500V mains) Current-time diagrams 4.3.7 4 Current-time diagrams In addition to the data for overcurrent operation within the 5-s cycle or 3-min cycle, here you are provided with information on the dimensioning of application-oriented cycles. By means of the following information you determine permissible load periods with overcurrents and required recovery times with limited currents.
PAGE 76
4 Single-axis controllers Rated data (devices for 400/500V mains) Current-time diagrams Application example ƒ Drive task – A current Iol = 4.0 A is required for a time tol = 3 s. – During the recovery phase there is a current Ire = 1.0 A. – During the overload phase a switching frequency of 4 kHz is accepted. – The switching frequency during the recovery phase is to be 8 kHz. – The mains voltage is 400 V. – The times with output frequencies under 5 Hz are insignificant.
PAGE 77
Single-axis controllers Rated data (devices for 400/500V mains) Current-time diagrams 4 Guide Type E94AxxE0024 Diagram Page  78  Fig. 4-2/  Fig. 4-3 E94AxxE0034 E94AxxE0044 E94AxxE0074 E94AxxE0134 Page  79  Fig. 4-4/  Fig. 4-5 E94AxxE0174 E94AxxE0244 E94AMxE0324 E94ASxE0324 Page  80  Fig. 4-6/  Fig. 4-7 E94AxxE0474 Page  81  Fig. 4-8/  Fig. 4-9 E94AxxE0594 E94AxxE0864 E94AxxE1044 E94AxxE1454 Page  82  Fig. 4-10/  Fig.
PAGE 78
4 Single-axis controllers Rated data (devices for 400/500V mains) Current-time diagrams E94AxxE0024 ... E94AxxE0044 Ur Type 100 % fchopp [A] [Setting] [V] E94AxxE0024 1.5 E94AxxE0034 2.5 400 150 % 175 % 200 % 80 60 225 % 40 8 kHz var 4.0 250 ... 400 % E94AxxE0044 0% 0 20 tol [s] 20 40 60 80 25 % 50 % 100 60 % 120 75 % 140 160 180 200 tre [s] SZD_E94A024_044 Fig.
PAGE 79
Single-axis controllers 4 Rated data (devices for 400/500V mains) Current-time diagrams E94AxxE0074 ... E94AxxE0244 E94AMxE0324 Ur 100 % fchopp [V] [A] [Setting] E94AxxE0074 7.0 8 kHz var E94AMxE0094 9.3 8 kHz var E94AxxE0134 13.0 Type 400 E94AxxE0174 16.5 23.5 E94AMxE0324 32.0 175 % 200 % 150 % 225 % 0% 80 60 40 8 kHz var 8 kHz var 250 ... 300 % E94AxxE0244 0 20 tol [s] 20 40 60 25 % 50 % 80 100 75 % 60 % 120 140 160 180 200 tre [s] SZD_E94A074_244 Fig.
PAGE 80
4 Single-axis controllers Rated data (devices for 400/500V mains) Current-time diagrams E94AxxE0324 Ur Type E94AxxE0324 180 % 80 210 % 60 40 100 % [V] [A] [Setting] 400 32.0 4 kHz var 240 % 0% 0 20 tol [s] fchopp 20 40 60 25 % 50 % 60 % 100 120 80 75 % 140 160 180 200 tre [s] SZD_E94A324 Fig.
PAGE 81
Single-axis controllers 4 Rated data (devices for 400/500V mains) Current-time diagrams E94AxxE0474 and E94AxxE0594 Ur Type 100 % fchopp [A] [Setting] [V] E94AxxE0474 47.0 400 E94AxxE0594 4 kHz var 59.0 75 % 175 % 150 % 80 60 40 200 % 0% 0 20 tol [s] 20 40 60 80 25 % 50 % 100 60 % 120 140 160 180 200 tre [s] SZD_E94A474_594 Fig.
PAGE 82
4 Single-axis controllers Rated data (devices for 400/500V mains) Current-time diagrams E94AxxE0864 and E94AxxE1044 Ur Type 100 % fchopp [A] [Setting] [V] E94AxxE0864 86.0 400 E94AxxE1044 4 kHz var 104 75 % 150 % 80 175 % 60 40 200 % 0% 0 20 tol [s] 20 40 60 25 % 50 % 80 100 60 % 120 140 160 180 200 tre [s] SZD_E94A864_1044 Fig.
PAGE 83
Single-axis controllers 4 Rated data (devices for 400/500V mains) Current-time diagrams E94AxxE1454 ...
PAGE 84
4 Single-axis controllers Rated data (devices for 400/500V mains) Current-time diagrams 75 % 150 % 165 % 180 % 7 6 5 4 3 0% 2 1 tol [s] 0 1 2 3 4 5 6 7 8 9 10 11 25 % 50 % 12 13 60 % 14 15 16 17 tre [s] SZD_E94A1454_6954L Fig. 4-13 84 Area cutout for E94AxxE1454 ... E94AxxE6954  EDS94SPP101 EN 7.
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Single-axis controllers Device description 4.4 4 Device description This page remains blank to give you a clearly arranged overview of the following subject on the next double page. EDS94SPP101 EN 7.
PAGE 86
4 Single-axis controllers 4.4.1 Devices in the range 2 ... 24 A (0.37 ... 11 kW) Device description Devices in the range 2 ... 24 A (0.37 ... 11 kW) 9400SSP012 86  EDS94SPP101 EN 7.
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Single-axis controllers Device description Devices in the range 2 ... 24 A (0.37 ... 11 kW) Standard device  Pos. 4 Description MXI1 Module receptacle for extension 1, e.g. communication MXI2 Module receptacle for extension 2, e.g.
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4 Single-axis controllers 4.4.2 Devices in the range 32 ... 104 A (15 ... 55 kW) Device description Devices in the range 32 ... 104 A (15 ... 55 kW) SSP94GG612 88  EDS94SPP101 EN 7.
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Single-axis controllers Device description Devices in the range 32 ... 104 A (15 ... 55 kW) Standard device  Pos. 4 Description MXI1 Module receptacle for extension 1, e.g. communication MXI2 Module receptacle for extension 2, e.g.
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4 Single-axis controllers 4.4.3 Devices in the range 145 ... 695 A (75 ... 370 kW) Device description Devices in the range 145 ... 695 A (75 ... 370 kW) SSP94GG812 90  EDS94SPP101 EN 7.
PAGE 91
Single-axis controllers 4 Device description Devices in the range 145 ... 695 A (75 ... 370 kW) Pos. Description MXI1 Module receptacle for extension 1, e.g. communication MXI2 Module receptacle for extension 2, e.g.
PAGE 92
4 Single-axis controllers 4.5 Mechanical installation 4.5.1 Important notes Mechanical installation Important notes  4.5.2 Note! The devices must be installed in housings (e.g. control cabinets) to meet applicable regulations. Devices in the range 2 ... 24 A (0.37 ... 11 kW) Proceed as follows for the installation: 1. Prepare M5 threaded holes on the mounting plate according to the mounting grid. 2. When using footprint filters: Screw installation backplane and footprint filter together.
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Single-axis controllers 4 Mechanical installation Devices in the range 2 ... 24 A (0.37 ... 11 kW) Mounting grid We recommend to provide the mounting plate with a grid pattern of M5 threaded holes for attaching the devices. This preparation enables easy attachment of the devices, and the device sizes 1, 2, ... n can thus be mounted directly adjacent to each other.  Note! M5 screw and washer assemblies or hexagon socket screws with washers are permitted. ƒ Tightening torque: 3.4 Nm / 30 lb-in.
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4 Single-axis controllers Mechanical installation Devices in the range 2 ... 24 A (0.37 ... 11 kW) Standard device with installation backplane SSP94GGmSo000 Fig. 4-15 Dimensions [mm] Type E94ASxE0024 E94ASxE0034 E94ASxE0044 E94ASxE0074 Dimensions [mm] Weight a [kg] Device size 60 4.0 1 90 5.3 2 120 8.1 3 E94ASxE0134 E94ASxE0174 E94ASxE0244 94  EDS94SPP101 EN 7.
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Single-axis controllers 4 Mechanical installation Devices in the range 32 ... 104 A (15 ... 55 kW) 4.5.3 Devices in the range 32 ... 104 A (15 ... 55 kW) SSP94Mas01 Fig. 4-16 Dimensions [mm] Dimensions [mm] Type Weight a b b1 b2 e c1 d 206 606 556 630 294 170 585 g m [kg] Device size E94ASxE0324 E94ASxE0474 E94ASxE0594 E94ASxE0864 E94ASxE1044 EDS94SPP101 EN 7.1 6.5 266 706 655 729  370 230 685 26.5 6 42 7 12.
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4 Single-axis controllers 4.5.4 Devices in the range 145 ... 366 A (75 ... 200 kW) Mechanical installation Devices in the range 145 ... 366 A (75 ... 200 kW) SSP94GG801 Fig. 4-17 Dimensions [mm] Dimensions [mm] Type E94ASxE1454 E94ASxE1724 E94ASxE2024 Weight b b1 d [kg] 930 897 885 95 1199 1166 1154 E94ASxE2454 E94ASxE2924 109 8S 8 132 1580 1546 E94ASxE3664 96 107 Device size 1535 132 9 161  EDS94SPP101 EN 7.
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Single-axis controllers 4 Mechanical installation Devices in the range 460 ... 695 A (250 ... 400 kW) 4.5.5 Devices in the range 460 ... 695 A (250 ... 400 kW) SSP94G1010 Fig. 4-18 Dimensions [mm] Dimensions [mm] Type b b1 Weight d E94ASxE4604 E94ASxE5724 E94ASxE6354 [kg] 266 1547 1559 E94ASxE6954 EDS94SPP101 EN 7.
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4 Single-axis controllers 4.6 Wiring 4.6.1 Important notes Wiring Important notes   98 Danger! Hazardous electrical voltage Depending on the device, all power connections remain live up to 3 minutes after the mains has been switched off. Possible consequences: ƒ Death or severe injuries when touching the power terminals. Protective measures: ƒ Wait for at least 3 minutes before working on the power terminals. ƒ Make sure that all power terminals are deenergised.
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Single-axis controllers 4 Wiring Important notes  Stop!  Note! EDS94SPP101 EN 7.1 Overvoltage on components: On IT systems an earth fault in the installation can cause impermissible overvoltages. Possible consequences: Destruction of the device. Protective measures: If the devices are operated on IT systems, the internal connection of the filters to the protective earth in the installation backplane has to be disconnected ( 103).
PAGE 100
4 Single-axis controllers 4.6.2 Safety notes for the installation according to UL or UR Wiring Safety notes for the installation according to UL or UR Device size 1 ... 3  Warnings! Branch circuit protection: Suitable for use on a circuit capable of delivering not more than 5000 rms symmetrical amperes, 500 V max. ƒ Voltage of the fuses must at least be suitable with the input voltage of the drive.
PAGE 101
Single-axis controllers Wiring Safety notes for the installation according to UL or UR 4 Device size 6 and 7  Warnings! Branch circuit protection: Suitable for use on a circuit capable of delivering not more than 10000 rms symmetrical amperes, 500 V max. ƒ Voltage of the fuses must at least be suitable with the input voltage of the drive.
PAGE 102
4 Single-axis controllers Wiring Safety notes for the installation according to UL or UR Device size 8S ... 10  Warnings! Branch circuit protection: Suitable for use on a circuit capable of delivering not more than 100000 rms symmetrical amperes, 500 V max., when protected by the specified fuses ( Tab. 4-4). ƒ Voltage of the fuses must at least be suitable with the input voltage of the drive.
PAGE 103
Single-axis controllers Wiring Earthing of internal EMC filters 4.6.3 4 Earthing of internal EMC filters Device-internal EMC filters have been implemented to reduce interference emission. These EMC filters are connected to protective earth to discharge interference currents. Under certain conditions the EMC filters must be disconnected from: ƒ Operation in an IT system The devices are protected from damages or destruction due to incompatible overvoltages in the case of an error (earth fault).
PAGE 104
4 Single-axis controllers Wiring Earthing of internal EMC filters Device size 1 ... 3 Proceed as follows to disconnect the internal connection between the filters and PE: 1. Remove IT insulating cap from the parking position c in the installation backplane. – For this apply a screwdriver on the right or left and lever off the insulating cap. – Optionally the insulating cap can be carefully removed using an appropriate pliers. 2.
PAGE 105
Single-axis controllers 4 Wiring Earthing of internal EMC filters Device size 6 and 7 Proceed as follows to disconnect the internal connection between the filters and PE: 1. Find the screw over terminals X100 (+UG/-UG) in the position ”TT-TN” ( Fig. 4-20). 2. Unscrew the screw and screw it in again at position ”IT”. – Tightening torque: 3.4 Nm (30 lb-in) 94GG67IT01 Fig. 4-20 3. Find the metal strap on the left of the device ( Fig. 4-21). 4. Unbolt the screws to remove the metal strap. 5.
PAGE 106
4 Single-axis controllers Wiring Earthing of internal EMC filters Device size 8S ... 10 How to separate the internal connection of filters to the protective earth: 1. Remove the upper housing cover. 2. The S300 switch can be found on the Interface card. The Interface card is located in the top of the device. – ON position: Standard operation at earthed-neutral systems (Lenze). – OFF position: Operation at IT systems. 3. Push the S300 switch into the OFF position.
PAGE 107
Single-axis controllers 4 Wiring Devices in the range 2 ... 24 A (0.37 ... 11 kW) 4.6.4 Devices in the range 2 ... 24 A (0.37 ... 11 kW) K1 L1 L2 L3 N PE F1...F3 F4 Z1 O K1 I + JR L1 B L2 L3 +UG -UG + X100 K1 E94AZPxxxxx A1+ A1- + X3 GI RFR RFR - E94ASxExxxx X5 ... X7 X106 X105 T1 T2 Rb1 Rb2 U V W + X107 + BD1 BD2 RB - + - M 3~ J EYF... Y R 7 2 SSP94PSP01 Fig. 4-22 Basic circuit diagram of the drive system E94ASxExxxx E94AZPxxxxx F1 ... F4 Z1  EYF...
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4 Single-axis controllers Wiring Devices in the range 2 ... 24 A (0.37 ... 11 kW) Design of the cables ƒ The cables used must comply with the approvals required for the location (e.g. UL). ƒ It is imperative to comply with the regulations concerning minimum cross-sections of PE conductors. The cross-section of the PE conductor must be at least as large as the cross-section of the power connections.
PAGE 109
Single-axis controllers 4 Wiring Devices in the range 2 ... 24 A (0.37 ... 11 kW) Mains Terminal X100 (left part) SSP940X100 Labelling Description L1 L2 L3 Connection of the mains phases L1, L2, L3  Connection for the supply-side PE conductor with M5 ring cable lug Terminal data Max. conductor cross-section Tightening torque [mm2] [AWG] [Nm] [lb-in] Device sizes 1+2: flexible with wire end ferrule  2.5 12 0.5 ... 0.6 4.5 ... 6.
PAGE 110
4 Single-axis controllers Wiring Devices in the range 2 ... 24 A (0.37 ... 11 kW) External brake resistor Terminal X105 (left part) SSP94LX105 Labelling Description Rb1 Rb2 External brake resistor  Connection for the PE conductor with M5 ring cable lug. Terminal data Max. conductor cross-section 110 Tightening torque [mm2] [AWG] [Nm] [lb-in] Device sizes 1+2: flexible with wire end ferrule  2.5 12 0.5 ... 0.6 4.5 ... 6.2 PZ0 Device size 3: flexible with wire end ferrule 16 6 1.
PAGE 111
Single-axis controllers 4 Wiring Devices in the range 2 ... 24 A (0.37 ... 11 kW) Motor Terminal X105 (right part) Labelling Description U V W Connection of the motor phases  Functional earth Connect the shields of the motor phases and of the optional motor brake control separately and with a surface as large as possible to the shield sheet. Use EMC wire clamp or EMC shield clamp for fixing.
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4 Single-axis controllers Wiring Devices in the range 2 ... 24 A (0.37 ... 11 kW) How to proceed: 1. Strip the motor cable  according to dimensions given. 2. Fold back the shield of the motor cable  over the cable sheath. 3. Stabilise the shield with self-adhesive conductive foil  (recommendation). 4. Fix the shield and conductive foil with heat-shrinkable tube  on the cable sheath. 5. Fasten cable lugs or wire end ferrules. 6.
PAGE 113
Single-axis controllers 4 Wiring Devices in the range 2 ... 24 A (0.37 ... 11 kW) Motor temperature monitoring Terminal X106 Labelling Description T1 T2 Motor temperature monitoring with PTC element (type-A sensor, switching performance according to EN 60947-8 for type-A tripping units) or thermostat (NC contact). SSP940X106 Terminal data Max. conductor cross-section Tightening torque [mm2] [AWG] [Nm] [lb-in]  2.5 12 0.5 ... 0.6 4.5 ... 6.
PAGE 114
4 Single-axis controllers Wiring Devices in the range 2 ... 24 A (0.37 ... 11 kW) Terminal data Max. conductor cross-section Flexible With wire end ferrule Tightening torque [mm2] [AWG] [Nm] [lb-in]  2.5 12 0.5 ... 0.6 4.5 ... 6.2 PZ0 Stripping length or contact length: 8 mm   114 Stop! The motor brake control includes an electronic switch which can control a 24 V motor holding brake.
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Single-axis controllers 4 Wiring Devices in the range 2 ... 24 A (0.37 ... 11 kW) Installation of the standard device After the wiring of the installation backplane has been fully completed, install the standard device. Then continue with the wiring of the control terminals. How to proceed: 1. Insert the device into the installation backplane without twisting it until resistance is felt. 2. Press the device into the installation backplane until it audibly snaps into place.
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4 Single-axis controllers 4.6.5 Devices in the range 32 ... 104 A (15 ... 55 kW) Wiring Devices in the range 32 ... 104 A (15 ... 55 kW) K1 L1 L2 L3 N PE F1...F3 F4 O RFR K1 + I B + - + Z1 ϑR - - L1 L2 L3 +UG -UG + X100 K1 RFR GI SB 24E GE A1+ A1- X5 X2 X3 E94ASxExxxx X106 T1 T2 X105 Rb1 Rb2 U V W + X107 X7 - + BD1 BD2 + RB - EYF... Y M 3~ ϑ R 7 2 SSP94PSP67 Fig. 4-25 Basic circuit diagram of the drive system E94ASxExxxx F1 ... F4 Z1  EYF...
PAGE 117
Single-axis controllers 4 Wiring Devices in the range 32 ... 104 A (15 ... 55 kW) Design of the cables ƒ The cables used must comply with the approvals required for the location (e.g. UL). ƒ It is imperative to comply with the regulations concerning minimum cross-sections of PE conductors. The cross-section of the PE conductor must be at least as large as the cross-section of the power connections.
PAGE 118
4 Single-axis controllers Wiring Devices in the range 32 ... 104 A (15 ... 55 kW) Mains Terminal X100 (left part) SSP94X6100 Labelling Description L1 L2 L3 Connection of the mains phases L1, L2, L3 PE Connection for the PE conductor on the supply side Terminal data Max. conductor cross-section Tightening torque [mm2] [AWG] [Nm] [lb-in] Device size 6: Flexible With wire end ferrule  50 0 10 88.
PAGE 119
Single-axis controllers 4 Wiring Devices in the range 32 ... 104 A (15 ... 55 kW) External brake resistor Terminal X105 (left part) SSP94X6105 Labelling Description Rb1 Rb2 External brake resistor  Connection for the PE conductor with M5 ring cable lug Terminal data Max. conductor cross-section Tightening torque [mm2] [AWG] [Nm] [lb-in] Device size 6: Flexible With wire end ferrule  50 0 10 88.
PAGE 120
4 Single-axis controllers Wiring Devices in the range 32 ... 104 A (15 ... 55 kW) Motor temperature monitoring Terminal X106 Labelling Description T1 T2 Motor temperature monitoring with PTC element (type-A sensor, switching performance according to EN 60947-8 for type-A tripping units) or thermostat (NC contact). SSP94X6106 Terminal data Max. conductor cross-section Flexible With wire end ferrule Tightening torque [mm2] [AWG] [Nm] [lb-in] 2.5 12 0.5 ... 0.6 4.5 ... 6.2  Slot 0.6 x 3.
PAGE 121
Single-axis controllers 4 Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) 4.6.6 Devices in the range 145 ... 695 A (75 ... 370 kW) Device size 8S SSP94KL08S Fig. 4-26  Arrangement of the power connections Tip! The barrier between mains input and power terminals can be dismounted to have more free space for wiring. Motor Terminal X105 SSP94KL0X8 Marking Description U V W Motor phases  Connection for the PE conductor on the motor side with M8 ring cable lug Terminal data Max.
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4 Single-axis controllers Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) External brake resistor Terminal X105 Labelling Description Rb1 Rb2 Connection of external brake resistor  Connection for the PE conductor with M8 ring cable lug. Terminal data Max.
PAGE 123
Single-axis controllers 4 Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) Operation with DC supply For operation with DC supply, the internal fans must be connected via the internal terminal FK103 to the 400/500 V AC mains voltage. When opening the upper housing cover, you will find the pluggable terminal FK103 at the top in the device on the switched-mode power supply card.
PAGE 124
4 Single-axis controllers Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) Mains Terminal X100 SSP94KL0X8 Marking Description L1 L2 L3 Connection of the mains phases L1, L2, L3  Connection for the PE conductor on the supply side with M8 ring cable lug Terminal data Max. conductor cross-section Tightening torque [mm2] [AWG] [Nm] [lb-in] Device size 8S: Flexible With wire end ferrule  95 000 14 124 Inbus 5 M8 ring cable lug 95 000 9.
PAGE 125
Single-axis controllers 4 Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) Motor brake control (optional)  Note! When the 24 V supply voltages (at X2) are applied and a motor holding brake is available, the devices respond as follows: ƒ SingleDrive without mains or DC-bus voltage: The motor holding brake cannot be released. ƒ MultiDrive without DC-bus voltage: The motor holding brake can be released.
PAGE 126
4 Single-axis controllers Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) Device sizes 8 and 9 SSP94KL801 Fig. 4-27  126 Arrangement of the power connections Tip! The barrier between mains input and power terminals can be dismounted to have more free space for wiring.  EDS94SPP101 EN 7.
PAGE 127
Single-axis controllers 4 Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) Motor Terminal X105 Marking Description Connection with ring cable lug for M10 U V W Connection of the motor phases  Connection for the PE conductor on the motor side SSP94KL801 Terminal data Max.
PAGE 128
4 Single-axis controllers Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) DC bus Terminal X100 Marking Description Connection with ring cable lug for M8 +UG -UG Alternative option for DC-bus voltage connection (compatible to 9300 series). SSP94KL801 Terminal data Max. conductor cross-section Tightening torque [mm2] [AWG] [Nm] [lb-in]  2 x 240 2 x 500 mcm 9.
PAGE 129
Single-axis controllers 4 Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) FK103 101103 NC NC 100 102 Labelling Description 101 Fan L1 103 Mains phase (internal) NC NC Terminal data not assigned 100 Fan L2 102 Mains phase (internal) SSP94FK103 by default bridged Max. conductor cross-section by default bridged Tightening torque [mm2] [AWG] [Nm] [lb-in]  2.5 12 0.5 ... 0.6 4.5 ... 6.2 Slot 0.6 x 3.
PAGE 130
4 Single-axis controllers Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) Mains Terminal X100 Marking Description Connection with ring cable lug for M10 L1 L2 L3 Connection of the mains phases  Connection for the PE conductor on the supply side SSP94KL801 Terminal data Max.
PAGE 131
Single-axis controllers 4 Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) Motor brake control (optional)  Note! When the 24 V supply voltages (at X2) are applied and a motor holding brake is available, the devices respond as follows: ƒ SingleDrive without mains or DC-bus voltage: The motor holding brake cannot be released. ƒ MultiDrive without DC-bus voltage: The motor holding brake can be released.
PAGE 132
4 Single-axis controllers Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) Device size 10 SSP94KL110 Fig. 4-28 Arrangement of the power connections  132 Mounting plate The shield of singles cores and multi-core cables must be connected to the mounting plate  of the control cabinet.  EDS94SPP101 EN 7.
PAGE 133
Single-axis controllers 4 Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) Motor Terminal X105 Marking Description Connection with ring cable lug for M10 U V W Connection of the motor phases  Connection for the PE conductor on the motor side SSP94KL801 Terminal data Max.
PAGE 134
4 Single-axis controllers Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) DC bus Terminal X100 Labelling Description Connection with ring cable lug for M10 +Ug -Ug Alternative option for DC-bus voltage connection (compatible to 9300 series). Terminal data Max.
PAGE 135
Single-axis controllers 4 Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) Terminal data Max. conductor cross-section Tightening torque [mm2] [AWG] [Nm] [lb-in]  2.5 12 0.5 ... 0.6 4.5 ... 6.2 Slot 0.6 x 3.5 Flexible With wire end ferrule Rated values - internal fan, AC 400 V Gg Type I [A] P [W] 8S E94ASxE1454 0.3 120 8 E94ASxE1724 E94ASxE2024 1.2 480 9 E94ASxE2454 E94ASxE2924 E94ASxE3664 1.2 480 10 E94ASxE4604 1.2 480 E94ASxE5724 E94ASxE6354 E94ASxE6954 2.
PAGE 136
4 Single-axis controllers Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) Mains Terminal X100 Marking Description Connection with ring cable lug for M10 L1 L2 L3 Connection of the mains phases  Connection for the PE conductor on the supply side SSP94KL801 Terminal data Max.
PAGE 137
Single-axis controllers 4 Wiring Devices in the range 145 ... 695 A (75 ... 370 kW) Motor brake control (optional)  Note! When the 24 V supply voltages (at X2) are applied and a motor holding brake is available, the devices respond as follows: ƒ SingleDrive without mains or DC-bus voltage: The motor holding brake cannot be released. ƒ MultiDrive without DC-bus voltage: The motor holding brake can be released.
PAGE 138
4 Single-axis controllers 4.7 Control terminals Control terminals   138 Danger! Hazardous electrical voltage Depending on the device, all power connections remain live up to 3 minutes after the mains has been switched off. Possible consequences: ƒ Death or severe injuries when touching the power terminals. Protective measures: ƒ Wait for at least 3 minutes before working on the power terminals. ƒ Make sure that all power terminals are deenergised.
PAGE 139
Single-axis controllers 4 Control terminals Design of the cables ƒ The cables used must comply with the approvals required for the location (e.g. UL). ƒ The effectiveness of a shielded cable is reached by: – Providing a good shield connection through large-surface shield contact. – Using only braided shields with low shield resistance made of tin-plated or nickel-plated copper braid. – Using braided shields with an overlap rate > 70 % and an overlap angle of 90 °.
PAGE 140
4 Single-axis controllers Control terminals System bus CAN on board The controller features an integrated CANopen system bus interface to exchange process data and parameter values between different nodes and to connect further modules as e.g. distributed terminals, operator and input devices (”HMIs”) and external control units. Further information can be obtained from the Communication Manual.
PAGE 141
Single-axis controllers 4 Control terminals Terminal X2 9400SSP000X2 Labelling Description GE GND external supply 24E 24 V external supply via a safely separated power supply unit (SELV/PELV) (only required for mains-independent supply of the control electronics) SB State bus in/out (reference GE) Terminal data Conductor cross-section [mm2] [AWG] 0.2 ... 2.5 24 ...
PAGE 142
4 Single-axis controllers Control terminals State bus The state bus is a bus system exclusively designed for Lenze controllers via which up to 20 controllers can be connected and which serves to simulate a ”release cord” function. The state is controlled via the system module SFBDigitalOutput. ƒ The state bus knows the states ”OK” and ”fault”. ƒ The state bus is multi-master-compliant, i.e. each node connected to the state bus can set the state bus to ”fault” by changing to LOW level.
PAGE 143
Single-axis controllers Control terminals 4 Analog inputs, analog outputs The controller features two analog inputs which are able to detect differential voltage signals in the range ±10 V, e.g. an analog speed setpoint selection or the voltage signal of an external sensor (temperature, pressure, etc.). ƒ The analog signal 1 can also detect a current setpoint. The controller features two analog outputs, which can output internal analog signals as voltage signals, e.g.
PAGE 144
4 Single-axis controllers Control terminals 0 1 2 X3 X3 Out GA GA GND AO1 AO1 AO2 AO2 A1+ A1+ PES A1PES A1- PES PE PES PES 3 4 X3 U GA + PES - + = AO2 A1+ A1A1- AO1 A1PES A1- A1R A1R A1R A2+ A2+ A2+ A2- A2- A2- PES SSP94X3AIO Fig. 4-30 Wiring principle Wiring of an external analog signal Wiring with a slave drive Wiring with a measuring device Potentiometer supplied by analog output 1 Potentiometer with external supply Analog output signal, e.g.
PAGE 145
Single-axis controllers 4 Control terminals Terminal X3 SSP94000X3 Labelling Description GA GND analog signals AO1 Analog output 1 AO2 Analog output 2 A1+ Analog input 1 + A1- Analog input 1 - A1- Analog input 1 - A1R Terminating resistor for ±20mA A2+ Analog input 2 + A2- Analog input 2 -  Shield connection: Fix the shield with EMC wire clamp. Terminal data Conductor cross-section [mm2] [AWG] 0.2 ... 2.5 24 ...
PAGE 146
4 Single-axis controllers Control terminals Digital outputs The controller features four freely configurable digital outputs. Electrical data 24O GO DO1 ... DO4 GO  Note!  Note! 24 V external voltage source, optional according to IEC 61131-2 SELV/PELV Current consumption Max. 300 mA Switching level according to IEC 61131-2 LOW 0 V ... +5 V HIGH +15 V ... +30 V Output current Max.
PAGE 147
Single-axis controllers 4 Control terminals Terminal X4 9400SSP000X4 Labelling Description GO GND digital out 24O 24-V digital out DO1 Digital output 1 DO2 Digital output 2 DO3 Digital output 3 DO4 Digital output 4 Terminal data Conductor cross-section [mm2] [AWG] 0.2 ... 2.5 24 ... 12 Tightening torque [Nm] [lb-in] Flexible With wire end ferrule EDS94SPP101 EN 7.
PAGE 148
4 Single-axis controllers Control terminals Digital inputs The controller is provided with freely configurable digital inputs which can be used for touch probe measurement (edge-controlled event). The control input RFR for controller enable is firmly connected with the device control. It must be wired to enable the controller with a HIGH signal. Electrical data 24O (external voltage source, optional) RFR DI1 ... DI8 Rated voltage 24 V According to IEC 61131-2 Current consumption Max.
PAGE 149
Single-axis controllers 4 Control terminals Terminal X5 9400SSP000X5 Labelling Description GI GND digital in RFR Controller enable DI1 Digital input 1 DI2 Digital input 2 DI3 Digital input 3 DI4 Digital input 4 DI5 Digital input 5 DI6 Digital input 6 DI7 Digital input 7 DI8 Digital input 8 Terminal data Conductor cross-section [mm2] [AWG] 0.2 ... 2.5 24 ...
PAGE 150
4 Single-axis controllers Control terminals Resolver Resolvers are connected to X7 (9-pole Sub-D socket). The use of third-party resolvers is permissible. For this purpose the number of pole pairs of the resolver in C00080 must be adapted to the resolver used. When the stator coils are excited with 4 kHz, the apparent impedance of the connected resolver must not fall below 65 Ohm.
PAGE 151
Single-axis controllers 4 Control terminals Encoder Encoders are connected to X8 (15-pole Sub-D socket). ƒ Absolute and incremental encoders are supported: – TTL encoder 5 V (incremental) – Sin/cos encoder 1 Vss (incremental) – Sin/cos absolute value encoder 1 Vss with Hiperface protocol – Sin/cos absolute value encoder 1 Vss with EnDat protocol (2.1) – SSI load encoder with Stegmann protocol (as of 9400 with firmware 05.
PAGE 152
4 Single-axis controllers Control terminals X8 1 9 2 SIN RefSIN 10 3 = 2.5 V 0.5V COS 11 RefCOS 0.5 V = 2.5 V 4 12 5 13 A A 6 14 KTY B B 7 ETS Z Z 15 8 SSP94ENCX8 Fig. 4-35 Wiring principle c Signals of a sin/cos encoder d Signals with CW rotation Terminal X8 Labelling Description Cable EYF001... TTL 9400SSP000X8 152 1 VSS 1 VSS Hiperface EYF002... - 1 VSS EnDat 2.
PAGE 153
Single-axis controllers 4 Control terminals Setting the supply voltage The supply voltage of the encoder must be adapted to the cable length. For this purpose, use the ”Encoder voltage” parameter, C00421. Encoder Ur Product key Voltage setting [V] in C00421 for cable length [m] [V] 0 - 10 10 - 30 30 - 50 50 - 70 70 - 90 90 - 100 100 -150 5 ±5% 5.0 5.0 5.1 5.1 5.2 5.2 5.3 5 ±5% 5.0 5.0 5.1 5.1 5.2 5.2 5.
PAGE 154
4 154 Single-axis controllers Control terminals  EDS94SPP101 EN 7.
PAGE 155
Multi-axis controllers 5 5 Multi-axis controllers 5.1 Device features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 5.2 General data and operating conditions ................................. 157 5.3 Rated data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 156
5 Multi-axis controllers 5.
PAGE 157
Multi-axis controllers 5 General data and operating conditions 5.2 General data and operating conditions General data Conformity and approval Conformity CE 2006/95/EC Low-voltage directive UL UL 508C Power Conversion Equipment, File No. 132659 GOST-R 51321.1-2000 51321.3-99 No. POCC DE.AN30.
PAGE 158
5 Multi-axis controllers General data and operating conditions ”Multi Drive” supply conditions AC-mains operation No direct connection, DC supply module or ”Single Drive” network required DC-bus operation Direct connection via terminals or busbars For more information, please see the chapter DC-bus operation. Power systems TT Operation permitted without restrictions.
PAGE 159
Multi-axis controllers General data and operating conditions 5 General electrical data Motor cable requirements Capacitance per unit length ≤ 2.5 mm2/AWG 14 CCore/core/CCore/shield < 75/150 pF/m 4 mm2/AWG 12 CCore/core/CCore/shield < 150/300 pF/m ≥ Electric strength VDE 0250-1 U0/U = 0.6/1.0 kV UL U ≥ 600 V (U0 = r.m.s. value of external conductor to PE, U = r.m.s. value of external conductor to external conductor) (U = r.m.s.
PAGE 160
5 Multi-axis controllers General data and operating conditions EMC Operation on public supply EN 61800-3 systems The controllers are designed for use in an industrial environment. Operation on public networks requires measures to be taken for limiting the expected emission of radio interferences. Noise emission, in cables Design ”Single Drive” EN 61800-3 see Tab. 4-2 EMC protection requirements Design ”Multi Drive” Depending on the filter at the central DC supply module.
PAGE 161
Multi-axis controllers 5 General data and operating conditions Protective insulation  Danger!  Danger! EDS94SPP101 EN 7.1 Operation of the controller on a phase earthed mains with a rated mains voltage of ≥ 400 V: ƒ The protection against accidental contact is not ensured without external measures. ƒ If protection against accidental contact acc.
PAGE 162
5 Multi-axis controllers General data and operating conditions The available protective insulation within the controller of the ” 9400 Servo Drives” series in accordance with EN 61800-5-1 is implemented with a rated voltage for the external conductor/star point of up to 300 V for mains with neutral earthing. The following graphic representation ƒ shows the arrangement of the terminal strips and the separate potential areas of the controller.
PAGE 163
Multi-axis controllers 5 Rated data Overview 5.3 Rated data The E94AMxExxx4 devices can be used in the voltage range of 260 ... 775 V DC.  Note! To ensure a faultless operation of the devices the code C00173 must be set according to the mains voltage connected. Emergency operation Operation of the E94ASxxxx4 devices with an emergency voltage supply at +UG, -UG, is possible from UDC ≥ 260 V. The settings in C00173 and C00174 are to be adapted accordingly.
PAGE 164
5 Multi-axis controllers Rated data Overview Output data Voltage Frequency 1) Current [A] [V] [Hz] E94AMxE0024 0 - 230/400/500 0 - 599 1.5/1.5/1.3 1.1/1.1/1.0 3 E94AMxE0034 0 - 230/400/500 0 - 599 2.5/2.5/2.2 1.9/1.9/1.7 3 E94AMxE0044 0 - 230/400/500 0 - 599 4/4/3.5 3/3/2.6 3 E94AMxE0074 0 - 230/400/500 0 - 599 7/7/6.1 5.3/5.3/4.6 3 E94AMxE0094 0 - 230/400/500 0 - 599 9.3/9.3/8.2 7.0/7.0/6.2 3 E94AMxE0134 0 - 230/400/500 0 - 599 13/13/11.4 9.8/9.8/8.
PAGE 165
Multi-axis controllers 5 Rated data Devices for 400/500V-mains 5.3.2 Devices for 400/500V-mains 5.3.2.1 Operation on 230 VAC mains Basis of the data Mains 2/PE DC Voltage UDC [V] Voltage range UDC [V] Frequency range f [Hz] 325 260 - 0 % ... 370 + 0 % - Input current at IaN8 Output power Motor power (typical) (without external mains choke) 8 kHz, U, V, W 8 kHz, 4 pol. ASM Type IDC [A] SaN8 [kVA] PaN [kW] PaN [hp] E94AMxE0024 2.6 0.6 0.18 0.25 E94AMxE0034 4.3 1.0 0.37 0.
PAGE 166
5 Multi-axis controllers 5.3.2.2 Operation on 400 VAC mains Rated data Devices for 400/500V-mains Basis of the data Mains 2/PE DC Voltage UDC [V] Voltage range UDC [V] Frequency range f [Hz] 565 455 - 0 % ... 620 + 0 % - Input current at IaN8 Output power Motor power (typical) (without external mains choke) 8 kHz, U, V, W 8 kHz, 4 pol. ASM IDC [A] SaN8 [kVA] PaN [kW] PaN [hp] E94AMxE0024 2.6 1.0 0.37 0.5 E94AMxE0034 4.3 1.7 0.75 1 E94AMxE0044 6.7 2.8 1.
PAGE 167
Multi-axis controllers 5 Rated data Devices for 400/500V-mains 5.3.2.3 Operation on 500 VAC mains Basis of the data Mains 2/PE DC Voltage UDC [V] Voltage range UDC [V] Frequency range f [Hz] 705 565 - 0 % ... 775 + 0 % - Input current at IaN8 Output power Motor power (typical) (without external mains choke) 8 kHz, U, V, W 8 kHz, 4 pol. ASM IDC [A] SaN8 [kVA] PaN [kW] PaN [hp] E94AMxE0024 2.3 1.1 0.37 0.5 E94AMxE0034 3.8 1.9 0.75 1 E94AMxE0044 5.9 3.0 1.
PAGE 168
5 Multi-axis controllers 5.3.2.4 Fuses and cable cross-sections Rated data Devices for 400/500V-mains Basis of the data Mains 2/PE DC (alternativ) Voltage UDC [V] Voltage range UDC [V] Frequency range f [Hz] 325 ... 705 260 - 0 % ... 775 + 0 % 0 When the integrated DC busbar is used, wiring is not required. The mounting backplane already includes an integrated fuse. When terminals +UG/-UG are used, dimension the cables and fuses as described in the chapter DC-bus operation.
PAGE 169
Multi-axis controllers Rated data Overcurrent operation 5.3.3 5 Overcurrent operation The controllers are designed for two overcurrent modes: ƒ ƒ 5-s-cycle c – 0.5 s load period with peak current  – 4.5 s recovery time with limited current  3-min cycle d – 1 min load period with peak current  – 2 min recovery time with limited current  A load period must be followed by a recovery time. During the recovery time the current must not exceed the value given.
PAGE 170
5 Multi-axis controllers Rated data Overcurrent operation 230 V I [A] in a cycle of 5 seconds c Type f = 2 kHz  f = 4 kHz   f = 8 kHz  4.8 1.1    2.3 8.0 1.9 - - 3.8 12.8 3.0 - - 21.0 6.6 16.8 5.3 - - 27.9 8.7 22.3 7.0 - - 12.2 39.0 12.2 31.2 9.8 - - 49.5 15.5 49.5 15.5 39.6 12.4 - - 70.5 22.0 70.5 22.0 47.0 17.6 - - 76.8 30.0 76.8 30.0 76.8 24.0 - - E94AMxE0024 6.0 1.4 6.0 1.4 E94AMxE0034 10.0 2.3 10.0 E94AMxE0044 16.0 3.
PAGE 171
Multi-axis controllers 5 Rated data Overcurrent operation 400 V I [A] in a cycle of 5 seconds c Type f = 2 kHz  f = 4 kHz   f = 8 kHz  4.8 1.1    2.3 8.0 1.9 - - 3.8 12.8 3.0 - - 21.0 6.6 16.8 5.3 - - 27.9 8.7 22.3 7.0 - - 12.2 39.0 12.2 31.2 9.8 - - 49.5 15.5 49.5 15.5 39.6 12.4 - - 70.5 22.0 70.5 22.0 47.0 17.6 - - 76.8 30.0 76.8 30.0 76.8 24.0 - - E94AMxE0024 6.0 1.4 6.0 1.4 E94AMxE0034 10.0 2.3 10.0 E94AMxE0044 16.0 3.
PAGE 172
5 Multi-axis controllers Rated data Overcurrent operation 500 V I [A] in a cycle of 5 seconds c Type f = 2 kHz  f = 4 kHz   f = 8 kHz  4.2 1.0    2.3 7.0 1.6 - - 3.8 11.2 2.6 - - 21.0 6.6 14.7 4.6 - - 27.9 8.7 19.5 6.1 - - 12.2 39.0 12.2 27.3 8.5 - - 49.5 15.5 49.5 15.5 34.7 10.8 - - 70.5 22.0 70.5 22.0 41.1 15.4 - - 76.8 30.0 76.8 30.0 62.2 19.4 - - E94AMxE0024 6.0 1.4 6.0 1.4 E94AMxE0034 10.0 2.3 10.0 E94AMxE0044 16.0 3.
PAGE 173
Multi-axis controllers Rated data Current-time diagrams 5.3.4 5 Current-time diagrams In addition to the data for overcurrent operation within the 5-s cycle or 3-min cycle, here you are provided with information on the dimensioning of application-oriented cycles. By means of the following information you determine permissible load periods with overcurrents and required recovery times with limited currents.
PAGE 174
5 Multi-axis controllers Rated data Current-time diagrams Application example ƒ Drive task – A current Iol = 4.0 A is required for a time tol = 3 s. – During the recovery phase there is a current Ire = 1.0 A. – During the overload phase a switching frequency of 4 kHz is accepted. – The switching frequency during the recovery phase is to be 8 kHz. – The mains voltage is 400 V. – The times with output frequencies under 5 Hz are insignificant.
PAGE 175
Multi-axis controllers Rated data Current-time diagrams 5 Guide Type E94AxxE0024 Diagram Page  176  Fig. 5-2/  Fig. 5-3 E94AxxE0034 E94AxxE0044 E94AxxE0074 E94AxxE0134 Page  177  Fig. 5-4/  Fig. 5-5 E94AxxE0174 E94AxxE0244 E94AMxE0324 EDS94SPP101 EN 7.
PAGE 176
5 Multi-axis controllers Rated data Current-time diagrams E94AxxE0024 ... E94AxxE0044 Ur Type 100 % fchopp [A] [Setting] [V] E94AxxE0024 1.5 E94AxxE0034 2.5 400 150 % 175 % 200 % 80 60 225 % 40 8 kHz var 4.0 250 ... 400 % E94AxxE0044 0% 0 20 tol [s] 20 40 60 80 25 % 50 % 100 60 % 120 75 % 140 160 180 200 tre [s] SZD_E94A024_044 Fig.
PAGE 177
Multi-axis controllers 5 Rated data Current-time diagrams E94AxxE0074 ... E94AxxE0244 E94AMxE0324 Ur Type 100 % [V] [A] [Setting] 7.0 8 kHz var E94AMxE0094 9.3 8 kHz var E94AxxE0134 13.0 E94AxxE0074 400 E94AxxE0174 16.5 23.5 E94AMxE0324 32.0 175 % 200 % 225 % 0% 60 40 8 kHz var 8 kHz var 250 ... 300 % E94AxxE0244 150 % 80 fchopp 0 20 tol [s] 20 40 60 25 % 50 % 80 100 75 % 60 % 120 140 160 180 200 tre [s] SZD_E94A074_244 Fig. 5-4 Diagram for E94AxxE0074 ...
PAGE 178
5 Multi-axis controllers 5.4 Mechanical installation 5.4.1 Important notes Mechanical installation Important notes  178 Note! The devices must be installed in housings (e.g. control cabinets) to meet applicable regulations.  EDS94SPP101 EN 7.
PAGE 179
Multi-axis controllers 5 Mechanical installation Important notes Mounting grid We recommend to provide the mounting plate with a grid pattern of M5 threaded holes for attaching the devices. This preparation enables easy attachment of the devices, and the device sizes 1, 2, ... n can thus be mounted directly adjacent to each other.  Note! M5 screw and washer assemblies or hexagon socket screws with washers are permitted. ƒ Tightening torque: 3.4 Nm / 30 lb-in.
PAGE 180
5 Multi-axis controllers Mechanical installation Important notes Arrangement of the devices SSP94PN200 Fig. 5-6  180 Arrangement concept Note! Axis modules E94AMxE0324 and installation backplane E94AZPM0324 can only be connected directly to each other! A use with another device or installation backplane of size 3 is not permissible and is prevented through a plug protection. Please consider this when planning drive systems where the devices are mounted side by side.  EDS94SPP101 EN 7.
PAGE 181
Multi-axis controllers Mechanical installation Important notes 5 Installation steps EDS94SPP101 EN 7.
PAGE 182
5 Multi-axis controllers 5.4.2 Devices in the range 2 ... 32 A (0.37 ... 15 kW) Mechanical installation Devices in the range 2 ... 32 A (0.37 ... 15 kW) Standard device with installation backplane SSP94GGmSo000 Fig. 5-7 Dimensions [mm] Type Dimensions a Mass [mm] [kg] 60 4.0 90 5.3 120 8.1 120 8.5 E94AMxE0024 E94AMxE0034 E94AMxE0044 E94AMxE0074 E94AMxE0094 E94AMxE0134 E94AMxE0174 E94AMxE0244 E94AMxE0324 182  EDS94SPP101 EN 7.
PAGE 183
Multi-axis controllers 5 Wiring Important notes 5.5 Wiring 5.5.1 Important notes    EDS94SPP101 EN 7.1 Danger! Dangerous electrical voltage All power terminals remain live for up to three minutes after mains disconnection. Possible consequences: ƒ Death or severe injuries when touching the power terminals. Protective measures: ƒ Switch off the power supply and wait for at least three minutes before working on the power terminals. ƒ Make sure that all power terminals are deenergised.
PAGE 184
5 Multi-axis controllers Wiring Important notes   184 Stop! No device protection if the mains voltage is too high The mains input is not internally fused. Possible consequences: ƒ Destruction of the device if the mains voltage is too high. Protective measures: ƒ Observe the maximally permissible mains voltage. ƒ Fuse the device correctly on the supply side against mains fluctuations and voltage peaks.
PAGE 185
Multi-axis controllers Wiring Safety notes for the installation according to UL or UR 5.5.2 5 Safety notes for the installation according to UL or UR  EDS94SPP101 EN 7.1 Warnings! The integral solid state protection does not provide branch circuit protection and that branch circuit protection has to be provided externally in accordance with manufacturers instructions, the National Electrical Code and any additional codes.
PAGE 186
5 Multi-axis controllers 5.5.3 Earthing of internal EMC filters Wiring Earthing of internal EMC filters Device-internal EMC filters have been implemented to reduce interference emission. These EMC filters are connected to protective earth to discharge interference currents. Under certain conditions the EMC filters must be disconnected from: ƒ Operation in an IT system The devices are protected from damages or destruction due to incompatible overvoltages in the case of an error (earth fault).
PAGE 187
Multi-axis controllers 5 Wiring Earthing of internal EMC filters Implementing the measures Proceed as follows to disconnect the internal connection between the filters and PE: 1. Remove IT insulating cap from the parking position c in the installation backplane. – For this apply a screwdriver on the right or left and lever off the insulating cap. – Optionally the insulating cap can be carefully removed using an appropriate pliers. 2.
PAGE 188
5 Multi-axis controllers 5.5.4 Devices in the range 2 ... 32 A (0.37 ... 15 kW) Wiring Devices in the range 2 ... 32 A (0.37 ... 15 kW) RFR + - + - + - + +UG -UG 0 X100 RFR GI X5 +UG X109 X109 -UG X110 X110 1 E94AZPxxxxx SB 24E GE A1+ A1- X2 X3 E94AMxExxxx X109 X109 X110 X110 X7 X106 T1 T2 X105 U V W + X107 + BD1 BD2 - + - EYF... Y M 3~ R J 7 2 SSP94PSP31 Fig. 5-9 Basic circuit diagram of the drive system E94AMxExxxx E94AZPxxxxx    EYF...
PAGE 189
Multi-axis controllers 5 Wiring Devices in the range 2 ... 32 A (0.37 ... 15 kW) Design of the cables ƒ The cables used must comply with the approvals required for the location (e.g. UL). ƒ It is imperative to comply with the regulations concerning minimum cross-sections of PE conductors. The cross-section of the PE conductor must be at least as large as the cross-section of the power connections.
PAGE 190
5 Multi-axis controllers Wiring Devices in the range 2 ... 32 A (0.37 ... 15 kW) DC bus Use the integrated DC busbars (X109 and X110) to connect the DC bus. The mounting backplane of the multi-axis controllers is already equipped with a fuse. The busbar mounting set (accessories) can also be used to integrate single-axis controllers into a drive network. The busbar mounting set for single-axis controllers also contains the fuse required for the mounting backplane.
PAGE 191
Multi-axis controllers Wiring Devices in the range 2 ... 32 A (0.37 ... 15 kW) 5 E94AZJA-008 Fig. 5-10 Example: connecting busbars to DC power supply module Proceed as follows to connect the busbars: 1. If devices of the interconnected system have already been in operation: – Ensure that the power supply system is switched off by checking the voltage at the supply terminals. – If necessary, switch off the power supply and wait at least 3 minutes. 2.
PAGE 192
5 Multi-axis controllers Wiring Devices in the range 2 ... 32 A (0.37 ... 15 kW) Motor Terminal X105 (right part) Labelling Description U V W Connection of the motor phases  Functional earth Connect the shields of the motor phases and of the optional motor brake control separately and with a surface as large as possible to the shield sheet. Use EMC wire clamp or EMC shield clamp for fixing.  Connection for the PE conductor on the motor side with M5 ring cable lug SSP940X105 Terminal data Max.
PAGE 193
Multi-axis controllers 5 Wiring Devices in the range 2 ... 32 A (0.37 ... 15 kW) How to proceed: 1. Strip the motor cable  according to dimensions given. 2. Fold back the shield of the motor cable  over the cable sheath. 3. Stabilise the shield with self-adhesive conductive foil  (recommendation). 4. Fix the shield and conductive foil with heat-shrinkable tube  on the cable sheath. 5. Fasten cable lugs or wire end ferrules. 6.
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5 Multi-axis controllers Wiring Devices in the range 2 ... 32 A (0.37 ... 15 kW) Motor temperature monitoring Terminal X106 Labelling Description T1 T2 Motor temperature monitoring with PTC element (type-A sensor, switching performance according to EN 60947-8 for type-A tripping units) or thermostat (NC contact). SSP940X106 Terminal data Max. conductor cross-section Tightening torque [mm2] [AWG] [Nm] [lb-in]  2.5 12 0.5 ... 0.6 4.5 ... 6.
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Multi-axis controllers 5 Wiring Devices in the range 2 ... 32 A (0.37 ... 15 kW) Terminal data Max. conductor cross-section Flexible With wire end ferrule Tightening torque [mm2] [AWG] [Nm] [lb-in]  2.5 12 0.5 ... 0.6 4.5 ... 6.2 PZ0 Stripping length or contact length: 8 mm   EDS94SPP101 EN 7.1 Stop! The motor brake control includes an electronic switch which can control a 24 V motor holding brake.
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5 Multi-axis controllers 5.6 Installation of the standard device Installation of the standard device How to proceed: 1. Insert the device into the installation backplane without twisting it until resistance is felt. 2. Press the device into the installation backplane until it audibly snaps into place. The locking clip moves downwards and back into the locking position. 3. The end position is reached when the locking clip can be pressed against the device. Now the device is locked. SSP94GG102 Fig.
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Multi-axis controllers 5 Control terminals 5.7 Control terminals   EDS94SPP101 EN 7.1 Danger! Dangerous electrical voltage All power terminals remain live for up to three minutes after mains disconnection. Possible consequences: ƒ Death or severe injuries when touching the power terminals. Protective measures: ƒ Switch off the power supply and wait for at least three minutes before working on the power terminals. ƒ Make sure that all power terminals are deenergised.
PAGE 198
5 Multi-axis controllers Control terminals Design of the cables ƒ The cables used must comply with the approvals required for the location (e.g. UL). ƒ The effectiveness of a shielded cable is reached by: – Providing a good shield connection through large-surface shield contact. – Using only braided shields with low shield resistance made of tin-plated or nickel-plated copper braid. – Using braided shields with an overlap rate > 70 % and an overlap angle of 90 °.
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Multi-axis controllers Control terminals 5 System bus CAN on board The controller features an integrated CANopen system bus interface to exchange process data and parameter values between different nodes and to connect further modules as e.g. distributed terminals, operator and input devices (”HMIs”) and external control units. Further information can be obtained from the Communication Manual.
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5 Multi-axis controllers Control terminals Terminal X2 9400SSP000X2 Labelling Description GE GND external supply 24E 24 V external supply via a safely separated power supply unit (SELV/PELV) SB State bus in/out (reference GE) Terminal data Conductor cross-section [mm2] [AWG] 0.2 ... 2.5 24 ... 12 Tightening torque [Nm] [lb-in] Flexible With wire end ferrule Spring terminal Electrical data 24 V Rated voltage 24 V According to IEC 61131-2 Voltage range 19.2 ... 28.
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Multi-axis controllers 5 Control terminals State bus The state bus is a bus system exclusively designed for Lenze controllers via which up to 20 controllers can be connected and which serves to simulate a ”release cord” function. The state is controlled via the system module SFBDigitalOutput. ƒ The state bus knows the states ”OK” and ”fault”. ƒ The state bus is multi-master-compliant, i.e. each node connected to the state bus can set the state bus to ”fault” by changing to LOW level.
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5 Multi-axis controllers Control terminals Analog inputs, analog outputs The controller features two analog inputs which are able to detect differential voltage signals in the range ±10 V, e.g. an analog speed setpoint selection or the voltage signal of an external sensor (temperature, pressure, etc.). ƒ The analog signal 1 can also detect a current setpoint. The controller features two analog outputs, which can output internal analog signals as voltage signals, e.g.
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Multi-axis controllers Control terminals 0 1 2 X3 X3 Out GA GA GND AO1 AO1 AO2 AO2 A1+ A1+ PES A1PES A1- PES PE PES PES 3 5 4 X3 U GA + PES - + = AO2 A1+ A1A1- AO1 A1PES A1- A1R A1R A1R A2+ A2+ A2+ A2- A2- A2- PES SSP94X3AIO Fig. 5-14 Wiring principle Wiring of an external analog signal Wiring with a slave drive Wiring with a measuring device Potentiometer supplied by analog output 1 Potentiometer with external supply Analog output signal, e.g.
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5 Multi-axis controllers Control terminals Terminal X3 SSP94000X3 Labelling Description GA GND analog signals AO1 Analog output 1 AO2 Analog output 2 A1+ Analog input 1 + A1- Analog input 1 - A1- Analog input 1 - A1R Terminating resistor for ±20mA A2+ Analog input 2 + A2- Analog input 2 -  Shield connection: Fix the shield with EMC wire clamp. Terminal data Conductor cross-section [mm2] [AWG] 0.2 ... 2.5 24 ...
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Multi-axis controllers 5 Control terminals Digital outputs The controller features four freely configurable digital outputs. Electrical data 24O GO DO1 ... DO4 GO  Note!  Note! 24 V external voltage source, optional according to IEC 61131-2 SELV/PELV Current consumption Max. 300 mA Switching level according to IEC 61131-2 LOW 0 V ... +5 V HIGH +15 V ... +30 V Output current Max.
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5 Multi-axis controllers Control terminals Terminal X4 9400SSP000X4 Labelling Description GO GND digital out 24O 24-V digital out DO1 Digital output 1 DO2 Digital output 2 DO3 Digital output 3 DO4 Digital output 4 Terminal data Conductor cross-section [mm2] [AWG] 0.2 ... 2.5 24 ... 12 Tightening torque [Nm] [lb-in] Flexible With wire end ferrule 206  Spring terminal EDS94SPP101 EN 7.
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Multi-axis controllers 5 Control terminals Digital inputs The controller is provided with freely configurable digital inputs which can be used for touch probe measurement (edge-controlled event). The control input RFR for controller enable is firmly connected with the device control. It must be wired to enable the controller with a HIGH signal. Electrical data 24O (external voltage source, optional) RFR DI1 ... DI8 Rated voltage 24 V According to IEC 61131-2 Current consumption Max.
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5 Multi-axis controllers Control terminals Terminal X5 9400SSP000X5 Labelling Description GI GND digital in RFR Controller enable DI1 Digital input 1 DI2 Digital input 2 DI3 Digital input 3 DI4 Digital input 4 DI5 Digital input 5 DI6 Digital input 6 DI7 Digital input 7 DI8 Digital input 8 Terminal data Conductor cross-section [mm2] [AWG] 0.2 ... 2.5 24 ...
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Multi-axis controllers 5 Control terminals Resolver Resolvers are connected to X7 (9-pole Sub-D socket). The use of third-party resolvers is permissible. For this purpose the number of pole pairs of the resolver in C00080 must be adapted to the resolver used. When the stator coils are excited with 4 kHz, the apparent impedance of the connected resolver must not fall below 65 Ohm.
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5 Multi-axis controllers Control terminals Encoder Encoders are connected to X8 (15-pole Sub-D socket). ƒ Absolute and incremental encoders are supported: – TTL encoder 5 V (incremental) – Sin/cos encoder 1 Vss (incremental) – Sin/cos absolute value encoder 1 Vss with Hiperface protocol – Sin/cos absolute value encoder 1 Vss with EnDat protocol (2.1) – SSI load encoder with Stegmann protocol (as of 9400 with firmware 05.
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Multi-axis controllers 5 Control terminals X8 1 9 2 SIN RefSIN 10 3 = 2.5 V 0.5V COS 11 RefCOS 0.5 V = 2.5 V 4 12 5 13 A A 6 14 KTY B B 7 ETS Z Z 15 8 SSP94ENCX8 Fig. 5-19 Wiring principle c Signals of a sin/cos encoder d Signals with CW rotation Terminal X8 Labelling Description Cable EYF001... TTL 9400SSP000X8 EDS94SPP101 EN 7.1 1 VSS 1 VSS Hiperface EYF002... - 1 VSS EnDat 2.
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5 Multi-axis controllers Control terminals Setting the supply voltage The supply voltage of the encoder must be adapted to the cable length. For this purpose, use the ”Encoder voltage” parameter, C00421. Encoder Ur Product key Voltage setting [V] in C00421 for cable length [m] [V] 0 - 10 10 - 30 30 - 50 50 - 70 70 - 90 90 - 100 100 -150 5 ±5% 5.0 5.0 5.1 5.1 5.2 5.2 5.3 5 ±5% 5.0 5.0 5.1 5.1 5.2 5.2 5.
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Power supply modules 6 6 Power supply module 6.1 Device features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214 6.2 General data and operating conditions ................................. 215 6.3 Rated data (devices for 400/500V mains) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3.1 Operation at rated mains voltage 230 V . . . . . . . . . . . . . . . . . . . . . . . . . . 6.3.
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6 Power supply modules 6.1 Device features Device features The most important device features at a glance: 214 ƒ power supply modules supply the DC buses of several controllers of a drive system with energy. ƒ power supply modules are the central AC mains connection in a DC-bus operation. ƒ power supply modules have an internal brake chopper and a terminal for a brake resistor.
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Power supply modules 6 General data and operating conditions 6.2 General data and operating conditions General data Conformity and approval Conformity CE 2006/95/EC Low-Voltage Directive UL 508C Industrial Control Equipment Listed (File No.
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6 Power supply modules General data and operating conditions Mounting conditions Mounting place In the control cabinet Mounting position Vertical Mounting clearances Above/below ≥ 80 mm / ≥ 120 mm To the sides Side-by-side mounting without any clearance Observe the device-related notes on mounting.
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Power supply modules General data and operating conditions 6 Operating conditions Environmental conditions Climate Storage IEC/EN 60721-3-1 1K3 (-25 ... +60 °C) Transport IEC/EN 60721-3-2 2K3 (-25 ... +70 °C) Operation IEC/EN 60721-3-3 3K3 (-10 ... +55 °C) Current derating at +45 ... +55 °C: Device size 1 ... 7: 2.5 %/°C Device size 8S ... 10: 1 %/°C Site altitude Pollution 0 ... 4000 m amsl 1000 ...
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6 Power supply modules 6.
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Power supply modules 6 Rated data (devices for 400/500V mains) Operation at rated mains voltage 230 V 6.3.1 Operation at rated mains voltage 230 V Basis of the data Mains 3/PE AC Voltage Voltage range Frequency range ULN [V] ULN [V] f [Hz] 230 180 - 0 % ... 264 + 0 % 45 - 0 % ... 65 + 0 % Input data Voltage Frequency Current [A] Number of phases [V] [Hz] max. +45 °C c E94APNE0104 230 50/60 8 max. +55 °C c 6 3 E94APNE0364 230 50/60 29 21.
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6 Power supply modules Rated data (devices for 400/500V mains) Operation at rated mains voltage 230 V Output current and output power 100 % Type 5-s cycle 3-min cycle IDC [A] PDC [kW] IDC [A] PDC [kW] IDC [A] PDC [kW] E94APNE0104 10 2.1 40 8.4 15 3.2 E94APNE0104 + E94AZMP0084 10 2.8 40 11.2 15 4.2 E94APNE0364 36 7.5 108 22.5 54 11.3 E94APNE0364 + E94AZMP0294 36 10.1 108 30.3 54 15.5 E94APNE1004 100 20.8 200 62.4 150 31.2 E94APNE1004 + E94AZMP0824 100 27.
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Power supply modules 6 Rated data (devices for 400/500V mains) Operation at rated mains voltage 400 V 6.3.2 Operation at rated mains voltage 400 V Basis of the data Mains 3/PE AC Voltage Voltage range Frequency range ULN [V] ULN [V] f [Hz] 400 320 - 0 % ... 440 + 0 % 45 - 0 % ... 65 + 0 % Input data Voltage Frequency Current [A] Number of phases [V] [Hz] max. +45 °C c E94APNE0104 400 50/60 8 max. +55 °C c 6 3 E94APNE0364 400 50/60 29 21.
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6 Power supply modules Rated data (devices for 400/500V mains) Operation at rated mains voltage 400 V Output current and output power 100 % Type 5-s cycle 3-min cycle IDC [A] PDC [kW] IDC [A] PDC [kW] IDC [A] PDC [kW] E94APNE0104 10 3.6 40 14.4 15 5.4 E94APNE0104 + E94AZMP0084 10 4.9 40 19.6 15 7.4 E94APNE0364 36 13.0 108 39.0 54 19.5 E94APNE0364 + E94AZMP0294 36 17.5 108 52.5 54 26.3 E94APNE1004 100 36.2 200 109 150 54.3 E94APNE1004 + E94AZMP0824 100 48.
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Power supply modules 6 Rated data (devices for 400/500V mains) Operation at a rated mains voltage of 500 V 6.3.3 Operation at a rated mains voltage of 500 V Basis of the data Mains 3/PE AC Voltage Voltage range Frequency range ULN [V] ULN [V] f [Hz] 500 400 - 0 % ... 550 + 0 % 45 - 0 % ... 65 + 0 % Input data Voltage Frequency Current [A] Number of phases [V] [Hz] max. +45 °C c E94APNE0104 500 50/60 8 max. +55 °C c 6 3 E94APNE0364 500 50/60 29 21.
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6 Power supply modules Rated data (devices for 400/500V mains) Operation at a rated mains voltage of 500 V Output current and output power 100 % Type 5-s cycle 3-min cycle IDC [A] PDC [kW] IDC [A] PDC [kW] IDC [A] PDC [kW] E94APNE0104 10 4.5 40 18.0 15 6.8 E94APNE0104 + E94AZMP0084 10 6.1 40 24.4 15 9.2 E94APNE0364 36 16.3 108 48.9 54 24.5 E94APNE0364 + E94AZMP0294 36 21.9 108 65.7 54 32.9 E94APNE1004 100 45.2 200 136 150 67.8 E94APNE100 + E94AZMP0824 100 60.
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Power supply modules 6 Rated data (devices for 400/500V mains) Fuses and cable cross-sections 6.3.4 Fuses and cable cross-sections Basis of the data Mains Voltage 3/PE AC Voltage range Frequency range ULN [V] ULN [V] f [Hz] 230 ... 500 180 - 0 % ... 550 + 0 % 45 ...
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6 Power supply modules Rated data (devices for 400/500V mains) Fuses and cable cross-sections Operation without external mains choke/mains filter Installation according to EN 60204-1 1) Type c L1, L2, L3 - Laying system d [A] Installation according to UL 2) [A] B2 C F [mm2] [mm2] [mm2] e L1, L2, L3 [A] [AWG] FI 3) [mA] E94APNE0104 C16 - 2,5 2,5 15 14 ≥ 300 E94APNE0364 C40 - 10 10 40 8 ≥ 300 E94APNE1004 - 125 - 50 F: 50 100 1/0 ≥ 300 E94APNE2454 - 315 - F: 15
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Power supply modules 6 Rated data (devices for 400/500V mains) Mains filters for power supply modules 6.3.5 Mains filters for power supply modules When using the mains filters assigned, conditions must be observed for compliance with EMC class C2: ƒ The measures for the use on IT systems must be applied to all axis modules in the interconnection (separation of internal filter components from PE, ( 331)). ƒ The maximum sum total of all motor cable lengths (Σ lmot) for the filter used must be observed.
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6 Power supply modules Rated data (devices for 400/500V mains) Mains filters for power supply modules With different motor cable lengths, per axis at least 25 % of the longest cable must be considered when calculating the total motor cable length. Example: 1 Axis 1 Motor cable length lmot [m] Actual value min. 25 % of the longest cable 6 2 ... 4 0.25 * 20 = 5 3 * 10 5 20 Total 56 6 3 * 10 20 Õ Example: 2 To be considered max.
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Power supply modules Device description 6.4 6 Device description This page remains blank to give you a clearly arranged overview of the following subject on the next double page. EDS94SPP101 EN 7.
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6 Power supply modules 6.4.1 Devices in the range 10 ... 36 A (4 ... 18 kW) Device description Devices in the range 10 ... 36 A (4 ... 18 kW) SSP94PN012 230  EDS94SPP101 EN 7.
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Power supply modules 6 Device description Devices in the range 10 ... 36 A (4 ... 18 kW) Standard device  Pos. Description X11 X12 24 V supply 4 digital outputs 1 digital input Nameplate, retractable  Setting of mains voltage/brake chopper threshold   Upper cap LED Labelling Colour - - - OVERHEAT Red Overtemperature MAINS Green Mains voltage OK BRCHOP FAIL Red Short circuit on brake chopper 24 V Green 24 V supply voltage OK BRCHOP ON Yellow Brake chopper active Pos.
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6 Power supply modules 6.4.2 Devices in the range 100 ... 245 A (48 ... 119 kW) Device description Devices in the range 100 ... 245 A (48 ... 119 kW) S94PN10010 232  EDS94SPP101 EN 7.
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Power supply modules 6 Device description Devices in the range 100 ... 245 A (48 ... 119 kW) Pos. Description X11 X12 External 24 V supply 4 digital outputs 1 digital input Nameplate, retractable   Setting of mains voltage/brake chopper threshold  Cable fixation for L1 ...
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6 Power supply modules 6.5 Mechanical installation 6.5.1 Important notes Mechanical installation Important notes  6.5.2 Note! The devices must be installed in housings (e.g. control cabinets) to meet applicable regulations. Devices in the range 10 ... 36 A (4 ... 18 kW) Mounting grid We recommend to provide the mounting plate with a grid pattern of M5 threaded holes for attaching the devices. This preparation enables easy attachment of the devices, and the device sizes 1, 2, ...
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Power supply modules Mechanical installation Devices in the range 10 ... 36 A (4 ... 18 kW) 6 Standard device with installation backplane SSP94PN001 Type Power supply module Installation backplane Dimensions a Weight [mm] [kg] E94APNE0104 E94AZPP0104 60 2.6 E94APNE0364 E94AZPP0364 120 5.3 EDS94SPP101 EN 7.
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6 Power supply modules Mechanical installation Devices in the range 10 ... 36 A (4 ... 18 kW) Arrangement of the devices 0 1 L1 L2 L3 + ... M 3~ E94AZPxxxxx E94AZPxxxxx E94AZEX100 E94AZxPxxxx +UG -UG M 3~ ... M 3~ E94AZPxxxxx +UG -UG E94AZPxxxxx E94APNExxxx (E94AZPPxxxx) E94AZxPxxxx +UG -UG M 3~ SSP94FF003 Fig.
PAGE 237
Power supply modules 6 Mechanical installation Devices in the range 10 ... 36 A (4 ... 18 kW) Installation steps Proceed as follows for the installation: 1. Prepare M5 threaded holes on the mounting plate according to the mounting grid. 2. Screw the installation backplane onto the mounting plate. Do not yet tighten the screws. – Use M5 screw and washer assemblies or M5 hexagon socket screws with washers. – The screw joint in the installation backplane may not jut out more than 7 mm. 3.
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6 Power supply modules 6.5.3 Devices in the range 100 ... 245 A (48 ... 119 kW) Mechanical installation Devices in the range 100 ... 245 A (48 ... 119 kW) Mounting grid We recommend to provide the mounting plate with a grid pattern of M5 threaded holes for attaching the devices. This preparation enables easy attachment of the devices, and the device sizes 1, 2, ... n can thus be mounted directly adjacent to each other. S94PN10040    1 ...
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Power supply modules 6 Mechanical installation Devices in the range 100 ... 245 A (48 ... 119 kW) Dimensions S94PN10020 Type Dimension a Mass Power supply module [mm] [kg] E94APNE1004 210 13.5 4 E94APNE2454 390 28.5 5 EDS94SPP101 EN 7.
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6 Power supply modules Mechanical installation Devices in the range 100 ... 245 A (48 ... 119 kW) Arrangement of the devices 0 1 L1 L2 L3 + ... M 3~ E94AZPxxxxx E94AZPxxxxx E94AZEX100 E94AZxPxxxx +UG -UG M 3~ ... M 3~ E94AZPxxxxx +UG -UG E94AZPxxxxx E94APNExxxx (E94AZPPxxxx) E94AZxPxxxx +UG -UG M 3~ SSP94FF003 Fig.
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Power supply modules 6 Mechanical installation Devices in the range 100 ... 245 A (48 ... 119 kW) Installation steps Proceed as follows for the installation: 1. Prepare M5 threaded holes on the mounting plate according to the mounting grid. – Always use all mounting points specified. 2. Screw the device onto the mounting plate. Do not yet tighten the screws. – Use M5 screw and washer assemblies or M5 hexagon socket screws with washers. 3.
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6 Power supply modules 6.6 Wiring 6.6.1 Important notes Wiring Important notes    242 Danger! Dangerous electrical voltage All power terminals remain live for up to three minutes after mains disconnection. Possible consequences: ƒ Death or severe injuries when touching the power terminals. Protective measures: ƒ Switch off the power supply and wait for at least three minutes before working on the power terminals. ƒ Make sure that all power terminals are deenergised.
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Power supply modules 6 Wiring Safety notes for the installation according to UL or UR 6.6.2 Safety notes for the installation according to UL or UR E94APNE0104/E94APNE0364  Warnings! Maximum surrounding air temperature: 55 °C. ƒ For use in a pollution degree 2 environment. ƒ Branch circuit protection: Suitable for use on a circuit capable of delivering not more than 5000 rms symetrical amperes, 500 V max. ƒ Voltage of the fuses must at least be suitable with the input voltage of the drive.
PAGE 244
6 Power supply modules 6.6.3 Design of the cables Wiring Design of the cables ƒ The cables used must comply with the approvals required for the location (e.g. UL). ƒ It is imperative to comply with the regulations concerning minimum cross-sections of PE conductors. The cross-section of the PE conductor must be at least as large as the cross-section of the power connections.
PAGE 245
Power supply modules Wiring Earthing of internal EMC filters 6.6.4 6 Earthing of internal EMC filters Device-internal EMC filters have been implemented to reduce interference emission. These EMC filters are connected to protective earth to discharge interference currents. Under certain conditions the EMC filters must be disconnected from: ƒ Operation in an IT system The devices are protected from damages or destruction due to incompatible overvoltages in the case of an error (earth fault).
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6 Power supply modules Wiring Earthing of internal EMC filters Implementing the measures Proceed as follows to disconnect the internal connection between the filters and PE: 1. Remove IT insulating cap from the parking position c in the installation backplane. – For this apply a screwdriver on the right or left and lever off the insulating cap. – Optionally the insulating cap can be carefully removed using an appropriate pliers. 2.
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Power supply modules 6 Wiring Devices in the range 10 ... 36 A (4 ... 18 kW) 6.6.5 Devices in the range 10 ... 36 A (4 ... 18 kW) K1 L1 L2 L3 N PE F4 F1...F3 + Z1 O - I K1 JR B L1 L2 L3 +UG -UG + E94AZPPxxxx X111 K1 E94AZPxxxxx 24E GE X11 E94APNE0xx4 X109 X109 X110 X110 E94AxxExxxx 3 X112 Rb1 Rb2 RB L1 L2 L3 + SSP94PSP21 Fig. 6-6 Example circuit for installation backplane and DC power supply module E94APNExxx4 E94AZPxxxxx E94AxxExxxx E94AZEX100 F1 ...
PAGE 248
6 Power supply modules 6.6.6 Connecting busbars Wiring Connecting busbars SSP94PN201 Fig. 6-7 Example: connecting busbars to DC power supply module Proceed as follows to connect the busbars: 1. If devices of the interconnected system have already been in operation: – Ensure that the power supply system is switched off by checking the voltage at the supply terminals. – If necessary, switch off the power supply and wait at least 3 minutes. 2. Loosen the busbar screws but do not remove them completely.
PAGE 249
Power supply modules 6 Wiring Terminal assignment 6.6.7 Terminal assignment  Tip! Complete the wiring of the installation backplane before plugging in the standard device. The upper terminals of the installation backplane cannot be connected with a plugged-in standard device.
PAGE 250
6 Power supply modules Wiring Terminal assignment External brake resistor Terminal X112 (left part) Labelling Description Rb1 Rb2 External brake resistor SSP940X112 Terminal data Max. conductor cross-section Device sizes 1 + 2: flexible with wire end ferrule Device size 3: flexible with/without wire end ferrule Tightening torque [mm2] [AWG] [Nm] [lb-in]  2.5 12 0.5 ... 0.6 4.5 ... 6.2 PZ0 10/16 6 1.2 ... 1.5 10.6 ... 13.
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Power supply modules Wiring Devices in the range 100 ... 245 A (48 ... 119 kW) 6.6.8 6 Devices in the range 100 ... 245 A (48 ... 119 kW) K1 L1 L2 L3 N PE F4 F1...F3 + Z1 O - I K1 ϑR B L1 L3 +UG -UG L2 + 24E GE X111 K1 E94AZPxxxxx X11 E94APNExxx4 X109 X109 X110 X110 E94AxxExxxx 3 X112 L1 L2 L3 Rb1 Rb2 RB + +UG -UG F5...F6 ð E94AZEX100 S94PN100P21 Fig. 6-8 Connection concept E94APNExxx4 E94AZPxxxxx E94AxxExxxx E94AZEX100 F1 ... Fx Z1 K1 RB c d EDS94SPP101 EN 7.
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6 Power supply modules 6.6.9 Connecting busbars Wiring Connecting busbars SSP94PN401 Fig. 6-9 Example: connecting busbars to DC power supply module Proceed as follows to connect the busbars: 1. If devices of the interconnected system have already been in operation: – Ensure that the power supply system is switched off by checking the voltage at the supply terminals. – If necessary, switch off the power supply and wait at least 3 minutes. 2. Loosen the busbar screws but do not remove them completely.
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Power supply modules Wiring Terminal assignment 6.6.10 6 Terminal assignment The wiring area of the power terminals is designed for the cables being routed upwards and/or downwards. Usually the AC mains cables come from above. When filters are used, the connection cables are fed from below (for filters mounted beside the module) or from above (for filters mounted above the module). The protection against contact in the cover can be removed accordingly.
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6 Power supply modules Wiring Terminal assignment Mains Terminal X111 Labelling Description Connection of the mains phases L1, L2, L3  Fig. 6-10 L1 L2 L3  C Connection ti for f the th supply-side l id PE conductor d t Terminal X112 Labelling Description  Fig. 6-10 L1 L2 L3 Alternative connection at the bottom: mains phases L1, L2, L3  C Connection ti for f the th supply-side l id PE conductor d t Terminal data Max.
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Power supply modules 6 Wiring Terminal assignment External brake resistor Terminal X112  Fig. 6-10 Labelling Description Rb1 Rb2 External brake resistor Terminal data Max. conductor cross-section Tightening torque [mm2] [AWG] [Nm] [lb-in] Device size 4: flexible with wire end ferrule  16 4 2.5 ... 3.0 22.2 ... 26.6 6x2 Device size 5: flexible with wire end ferrule 35 1 3.2 ... 3.7 28.4 ... 32.8 6x2 EDS94SPP101 EN 7.
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6 Power supply modules 6.7 Control terminals Control terminals   256 Danger! Dangerous electrical voltage All power terminals remain live for up to three minutes after mains disconnection. Possible consequences: ƒ Death or severe injuries when touching the power terminals. Protective measures: ƒ Switch off the power supply and wait for at least three minutes before working on the power terminals. ƒ Make sure that all power terminals are deenergised.
PAGE 257
Power supply modules 6 Control terminals Design of the cables ƒ The cables used must comply with the approvals required for the location (e.g. UL). ƒ The effectiveness of a shielded cable is reached by: – Providing a good shield connection through large-surface shield contact. – Using only braided shields with low shield resistance made of tin-plated or nickel-plated copper braid. – Using braided shields with an overlap rate > 70 % and an overlap angle of 90 °.
PAGE 258
6 Power supply modules Control terminals 24 V supply The devices can only function correctly when the 24-V supply is switched on! E94APNE0104 and E94APNE0364: Terminal X11 SSP9400X11 Labelling Description GE GND external supply 24E 24 V external supply through safely separated power supply unit (SELV/PELV) IEC 61131-2, 19.2 ... 28.8 V, residual ripple max. ±5 % Current during operation: 450 mA Starting current: 4 A for 100 ms Terminal data Conductor cross-section [mm2] [AWG] 0.2 ... 2.5 24 ...
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Power supply modules 6 Control terminals Digital inputs, digital outputs Terminal X12 SSP9400X12 Labelling Description GOI GND digital out/in DI1 External control of the brake chopper; its only purpose is to synchronise the brake choppers if a second power supply module is used. DO1 Mains OK DO2 Brake chopper active DO3 Short circuit in brake chopper DO4 Heatsink overtemperature Terminal data Conductor cross-section [mm2] [AWG] 0.2 ... 2.5 24 ...
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6 Power supply modules 6.8 Final works Final works  Danger! Dangerous voltage! Depending on the device, the DC-bus voltage is still charged for approx. 3 ... 20 min after switching off the mains voltage. ƒ The state of charge is not indicated! ƒ On synchronous motors self-discharge only starts after a possible feedback operation has been completed. ƒ Discharging the DC bus in a controlled manner via the brake chopper/brake resistor requires the external 24 V supply ( digital input DI1).
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Regenerative power supply modules 7 7 Regenerative power supply modules 7.1 Device features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 7.2 General data and operating conditions ................................. 263 7.3 Rated data (devices for 400/500V mains) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3.1 Operation at rated mains voltage 230 V . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3.
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7 Regenerative power supply modules 7.1 Device features Device features The most important device features at a glance: 262 ƒ Regenerative power supply modules supply the DC buses of several controllers of a drive system with energy. ƒ Regenerative power supply modules feed braking energy back to the AC mains. ƒ Regenerative power supply modules with the assigned mains filter are the central AC mains connection within DC-bus operation.
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Regenerative power supply modules 7 General data and operating conditions 7.2 General data and operating conditions General data Conformity and approval Conformity CE 2006/95/EG Low-Voltage Directive UL 508C In preparation: Industrial Control Equipment, File No.
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7 Regenerative power supply modules General data and operating conditions Mounting conditions Mounting place In the control cabinet Mounting position Vertical Mounting clearances Above/below ≥ 80 mm / ≥ 120 mm To the sides Side-by-side mounting without any clearance Observe the device-related notes on mounting.
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Regenerative power supply modules 7 Rated data (devices for 400/500V mains) 7.3 Rated data (devices for 400/500V mains)  Note! The operation of the regenerative power supply modules is only permissible with an assigned mains filter.
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7 Regenerative power supply modules 7.3.1 Operation at rated mains voltage 230 V Rated data (devices for 400/500V mains) Operation at rated mains voltage 230 V Basis of the data Mains Voltage 3/PE AC Voltage range Frequency range ULN [V] ULN [V] f [Hz] 230 180 - 0 % ... 264 + 0 % 45 ... 65 Input data (on the supply side) Voltage Frequency Current [A] [V] [Hz] max. +45 °C c max. +55 °C c In motor mode 230 50/60 26 19.5 3 In generator mode 230 50/60 13 9.
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Regenerative power supply modules 7 Rated data (devices for 400/500V mains) Operation at rated mains voltage 230 V Output data (on the DC side) Basis of the data Mains Voltage UDC [V] Voltage range UDC [V] Frequency range f [Hz] 325 260 - 0 % ... 370 + 0 % - 2/PE DC Voltage Frequency Current [A] [V] [Hz] max. +45 °C c max. +55 °C c In motor mode 325 0 (DC) 32 24 2 In generator mode 345 0 (DC) 16 12 2 In motor mode 325 0 (DC) 57 43 2 In generator mode 345 0 (DC) 28.
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7 Regenerative power supply modules 7.3.2 Operation at rated mains voltage 400 V Rated data (devices for 400/500V mains) Operation at rated mains voltage 400 V Basis of the data Mains Voltage 3/PE AC Voltage range Frequency range ULN [V] ULN [V] f [Hz] 400 320 - 0 % ... 440 + 0 % 45 ... 65 Input data (on the supply side) Voltage Frequency Current [A] [V] [Hz] max. +45 °C c max. +55 °C c In motor mode 400 50/60 26 19.5 3 In generator mode 400 50/60 13 9.
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Regenerative power supply modules 7 Rated data (devices for 400/500V mains) Operation at rated mains voltage 400 V Output data (on the DC side) Basis of the data Mains Voltage UDC [V] Voltage range UDC [V] Frequency range f [Hz] 565 455 - 0 % ... 620 + 0 % - 2/PE DC Voltage Frequency Current [A] [V] [Hz] max. +45 °C c max. +55 °C c In motor mode 565 0 (DC) 32 24 2 In generator mode 565 0 (DC) 16 12 2 In motor mode 565 0 (DC) 57 43 2 In generator mode 565 0 (DC) 28.
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7 Regenerative power supply modules 7.3.3 Operation at a rated mains voltage of 500 V Rated data (devices for 400/500V mains) Operation at a rated mains voltage of 500 V Basis of the data Mains Voltage 3/PE AC Voltage range Frequency range ULN [V] ULN [V] f [Hz] 500 400 - 0 % ... 550 + 0 % 45 ... 65 Input data (on the supply side) Voltage Frequency Current [A] [V] [Hz] max. +45 °C c max. +55 °C c In motor mode 500 50/60 26 19.5 3 In generator mode 500 50/60 13 9.
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Regenerative power supply modules 7 Rated data (devices for 400/500V mains) Operation at a rated mains voltage of 500 V Output data (on the DC side) Basis of the data Mains Voltage UDC [V] Voltage range UDC [V] Frequency range f [Hz] 705 565 - 0 % ... 775 + 0 % - 2/PE DC Voltage Frequency Current [A] [V] [Hz] max. +45 °C c max.
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7 Regenerative power supply modules 7.3.4 Regenerative feedback with brake chopper Rated data (devices for 400/500V mains) Regenerative feedback with brake chopper Operation in motor mode The regenerative power supply modules provide the energy for the DC bus from which the axis controllers are supplied. If the peak voltage of the mains is higher than the peak voltage of the DC bus, a current flows from the mains via the DC-bus into the DC-bus connection.
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Regenerative power supply modules 7 Rated data (devices for 400/500V mains) Regenerative feedback with brake chopper Example: Deceleration with power recovery and brake chopper The following diagram shows the time characteristics of the speed and the corresponding power. Regenerative powers (into the DC bus connection) are shown as negative values. This energy must be dissipated by the regenerative power supply module to the supply system.
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7 Regenerative power supply modules 7.3.5 Fuses and cable cross-sections Rated data (devices for 400/500V mains) Fuses and cable cross-sections Basis of the data Mains 3/PE AC Voltage Voltage range Frequency range ULN [V] ULN [V] f [Hz] 230 ... 500 180 - 0 % ... 550 + 0 % 45 ...
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Regenerative power supply modules Rated data (devices for 400/500V mains) Current-time diagrams 7.3.6 7 Current-time diagrams In addition to the data for overcurrent operation within the 5-s cycle or 3-min cycle, here you are provided with information on the dimensioning of application-oriented cycles. By means of the following information you determine permissible load periods with overcurrents and required recovery times with limited currents.
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7 Regenerative power supply modules Rated data (devices for 400/500V mains) Current-time diagrams Application example ƒ Drive task – A current Iol = 4.0 A is required for a time tol = 3 s. – During the recovery phase there is a current Ire = 1.0 A. – During the overload phase a switching frequency of 4 kHz is accepted. – The switching frequency during the recovery phase is to be 8 kHz. – The mains voltage is 400 V. – The times with output frequencies under 5 Hz are insignificant.
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Regenerative power supply modules Rated data (devices for 400/500V mains) Current-time diagrams 7 Guide Type E94AxxE0024 Diagram Page  78  Fig. 4-2/  Fig. 4-3 E94AxxE0034 E94AxxE0044 E94AxxE0074 E94AxxE0134 Page  278  Fig. 7-3/  Fig. 7-4 E94AxxE0174 E94AxxE0244 E94AMxE0324 EDS94SPP101-7.
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7 Regenerative power supply modules Rated data (devices for 400/500V mains) Current-time diagrams E94ARNE0134 and E94ARNE0244 Ur Type 100 % fchopp [A] [Setting] [V] E94ARNE0134 400 175 % 200 % 225 % 0% 80 60 40 8 kHz var 23.5 250 ... 300 % E94ARNE0244 150 % 13.0 0 20 tol [s] 20 40 60 25 % 50 % 80 100 75 % 60 % 120 140 160 180 200 tre [s] SZD_E94A074_244 Fig.
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Regenerative power supply modules 7 Rated data (devices for 400/500V mains) Mains filters for regenerative power supply modules 7.3.7 Mains filters for regenerative power supply modules When using the mains filters assigned, conditions must be observed for compliance with EMC class C2: ƒ The measures for the use on IT systems must be applied to all axis modules in the interconnection (separation of internal filter components from PE, ( 331)).
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7 Regenerative power supply modules Rated data (devices for 400/500V mains) Mains filters for regenerative power supply modules With different motor cable lengths, per axis at least 25 % of the longest cable must be considered when calculating the total motor cable length. Example: 1 Axis 1 2 ... 4 Motor cable length lmot [m] Actual value min. 25 % of the longest cable 6 0.25 * 20 = 5 3 * 10 5 20 Total 56 Actual value 1 ... 4 4*5 5 40 max.
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Regenerative power supply modules Rated data (devices for 400/500V mains) Mains filters for regenerative power supply modules 7 Other interference factors Compliance of EMC class C2 may also be interfered with by other factors: EDS94SPP101-7.1 ƒ Distribution of axis modules over several control cabinets ƒ No use of Lenze system cables or cables with the same specifications ƒ Poor connection of motor cable shields ƒ Motor cable interruptions ƒ Other interference sources (e.g.
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7 Regenerative power supply modules 7.4 Device description Device description Standard device SSP94RN012 282  EDS94SPP101-7.
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Regenerative power supply modules 7 Device description Standard device  Design Pos. Description MXI1 Expansion slot 1, e.g. for communication VR module ; MXI2 Expansion slot 2, e.g.
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7 Regenerative power supply modules Device description Mains filter E94AZMR001 Pos. Description  284 Mains filter Mounting Instructions Pos. Description  Nameplate  Lifting aid  Parking position of the IT screw  Mounting aid for mounting base  PE terminal X320 Terminal L1 ... L3 X321 Connecting cable L1.1 ... L3.1 X322 Connecting cable L1.2 ... L3.
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Regenerative power supply modules 7 Mechanical installation Important notes 7.5 Mechanical installation 7.5.1 Important notes EDS94SPP101-7.1  Note!  Stop! The devices must be installed in housings (e.g. control cabinets) to meet applicable regulations. Heavy device weight The device is very heavy and must be lifted for the mounting.
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7 Regenerative power supply modules 7.5.2 Dimensions Mechanical installation Dimensions Standard device with installation backplane SSP94GGmSo000 Regenerative power supply module Standard device E94ARNE0134 E94ARNE0244 286 a Installation backplane [mm] [kg] E94AZPP0364 120 8.1  EDS94SPP101-7.
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Regenerative power supply modules 7 Mechanical installation Dimensions Mains filter E94AZMR002 a m b1 b2 b3 [mm] E94AZRM0264SDB E94AZRM0264LDB E94AZRM0474SDB E94AZRM0474LDB EDS94SPP101-7.
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7 Regenerative power supply modules Mechanical installation Dimensions Mounting grid We recommend to provide the mounting plate with a grid pattern of M5 threaded holes for attaching the devices. This preparation enables easy attachment of the devices, and the device sizes 1, 2, ... n can thus be mounted directly adjacent to each other. SSP94PN010     1 ...
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Regenerative power supply modules 7 Mechanical installation Arrangement of the devices 7.5.3 Arrangement of the devices L1 L2 L3 + ... M 3~ E94AZPxxxxx E94AZPxxxxx E94AZEX100 +UG -UG M 3~ 4 15 4 ... M 3~ E94AZPxxxxx +UG -UG E94AZPxxxxx E94ARNE0xx4 (E94AZPP0364) E94AZMR0xx4xDB +UG -UG M 3~ 94ANGVR01 Fig.
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7 Regenerative power supply modules 7.5.4 Mounting steps Mechanical installation Mounting steps Proceed as follows for the installation: 1. Prepare M5 threaded holes on the mounting plate according to the mounting grid. 2. Screw the installation backplane onto the mounting plate. Do not yet tighten the screws. – Use M5 screw and washer assemblies or M5 hexagon socket screws with washers. – The screw joint in the installation backplane may not jut out more than 7 mm. 3.
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Regenerative power supply modules 7 Wiring Important notes 7.6 Wiring 7.6.1 Important notes ƒ Installation must – always be in accordance with the operating conditions specified in the Technical data ( 263). – be carried out to EN 60204-1. ƒ Please observe the following when selecting the cable type: – The cables used must comply with the approvals required for the application (e. g. VDE, UL etc.).
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7 Regenerative power supply modules Wiring Important notes   292 Stop! No device protection if the mains voltage is too high The mains input is not internally fused. Possible consequences: ƒ Destruction of the device if the mains voltage is too high. Protective measures: ƒ Observe the maximally permissible mains voltage. ƒ Fuse the device correctly on the supply side against mains fluctuations and voltage peaks.
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Regenerative power supply modules 7 Wiring Connection plan 7.6.2 Connection plan K1 L1 L2 L3 N PE F1...F3 F4 4 O I RFR - - + + L1.1 L2.1 L3.1 K1 - + JR B + L1 L2 X320 K1 L3 X321 24E GE L1 L2 L3 +UG -UG X323 X111 + SB 24E GE K2 X2 E94AZMR0xx4xDB RFR GI X5 E94ARNE0xx4 X4 X8 X109 X110 ... DO2 GO X322 E94AZPP0364 X324 X112 L2.2 + L3.2 RB L1.2 Rb1 Rb2 L1 L2 L3 K2 15 4 94PSPVR01 E94ARNE0xx4 E94AZPP0364 E94AZMR0... F1 ...
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7 Regenerative power supply modules 7.6.3 Earthing of internal EMC filters Wiring Earthing of internal EMC filters Device-internal EMC filters have been implemented to reduce interference emission. These EMC filters are connected to protective earth to discharge interference currents.
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Regenerative power supply modules 7 Wiring Earthing of internal EMC filters Implementing the measures Proceed as follows to disconnect the internal connection between the filters and PE: 1. Remove IT insulating cap from the parking position c in the installation backplane. – For this apply a screwdriver on the right or left and lever off the insulating cap. – Optionally the insulating cap can be carefully removed using an appropriate pliers. 2.
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7 Regenerative power supply modules 7.6.4 Connecting busbars Wiring Connecting busbars SSP94PN201 Fig. 7-9 Example: connecting busbars to DC power supply module Proceed as follows to connect the busbars: 1. If devices of the interconnected system have already been in operation: – Ensure that the power supply system is switched off by checking the voltage at the supply terminals. – If necessary, switch off the power supply and wait at least 3 minutes. 2.
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Regenerative power supply modules 7 Wiring Design of the cables 7.6.5 Design of the cables ƒ The cables used must comply with the approvals required for the location (e.g. UL). ƒ It is imperative to comply with the regulations concerning minimum cross-sections of PE conductors. The cross-section of the PE conductor must be at least as large as the cross-section of the power connections.
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7 Regenerative power supply modules 7.6.7 Terminal assignment Wiring Terminal assignment  298 Tip! Complete the wiring of the installation backplane before plugging in the standard device. The upper terminals of the installation backplane cannot be connected with a plugged-in standard device.  EDS94SPP101-7.
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Regenerative power supply modules 7 Wiring Terminal assignment Mains Terminal X320 Labelling Description L1 L2 L3 Connection of the L1, L2, L3 mains phases  Connection for the supply-side PE conductor with M5 ring cable lug SSP94NF406 Terminal data Max. conductor cross-section Tightening torque  [mm2] [AWG] [Nm] [lb-in] E94AZMR0264xDB 10 6 1.2 ... 1.5 10.6 ... 13.3 1.0 x 4.0 E94AZMR0474xDB 25 2 2.5 22.1 1.0 x 6.
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7 Regenerative power supply modules Wiring Wiring of control connections DC bus Terminal X111 (right part) Labelling Description +UG -UG Alternative option for DC-bus voltage connection (compatible to 9300 series) E94ARNE0244: maximum current Idc = 50 A SSP940X111 Terminal data Max. conductor cross-section Device size 3: Flexible With wire end ferrule Tightening torque [mm2] [AWG] [Nm] [lb-in]  10 6 1.2 ... 1.5 10.6 ... 13.3 PH1 External brake resistor Terminal data Max.
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Regenerative power supply modules 7 Wiring Wiring of control connections  Tip! Parameter setting and configuration can be carried out using the L-force »Engineer«. For this purpose the Online Help and the Software Manual for the standard device will guide you.
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7 Regenerative power supply modules Wiring Wiring of control connections Analog inputs, analog outputs Terminal X3 SSP94000X3 Labelling Description GA GND analog signals AO1 Analog output 1 AO2 Analog output 2 A1+ Analog input 1 + A1- Analog input 1 - A1- Analog input 1 - A1R Terminating resistor for ±20mA A2+ Analog input 2 + A2- Analog input 2 -  Shield connection: Fix the shield with EMC wire clamp. Terminal data Conductor cross-section [mm2] [AWG] 0.2 ... 2.5 24 ...
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Regenerative power supply modules 7 Wiring Wiring of control connections Digital outputs Terminal X4 9400SSP000X4 Labelling Description GO GND digital out 24O 24-V digital out DO1 Digital output 1 DO2 Digital output 2 DO3 Digital output 3 DO4 Digital output 4 Terminal data Conductor cross-section [mm2] [AWG] 0.2 ... 2.5 24 ...
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7 Regenerative power supply modules Wiring Wiring of control connections Diagnostics/keypad Terminal X6 Labelling Description Internal interface, RJ69 socket, for keypad or diagnostic adapter 9400SSP000X6 Resolver (without function) Terminal X7 9400SSP000X7 Labelling Description 1 +REF 2 -REF 3 VCC 4 +COS 5 -COS 6 +SIN 7 -SIN 8 +KTY 9 -KTY System connection for synchronisation X8terminal Labelling 1 ...
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Regenerative power supply modules Wiring Communication modules 7 The equipment of the device with modules depends on the device variant or on the application. A short description of the different device modules follows. More detailed information is given in the corresponding documentation. 7.6.9 Communication modules Use these modules in slot ; MXI1 or ;MXI2 MMI MSI.
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7 Regenerative power supply modules 7.6.10 Memory modules Wiring Memory modules Use these modules in slot MXI1 MXI2 ;MMI MSI. MM220 Equipment MM220: ƒ 1 MB flash memory ƒ System bus address switch (CAN) SSP94M1001 Fig. 7-10 A Memory module with DIP switch (as of order designation E94AYM22) O N d c b Baud a 64 32 16 8 4 2 1 CAN Address 9400CAN003 Fig.
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Regenerative power supply modules Wiring Safety modules 7 Setting the baud rate 7.6.11 d c b a Baud rate OFF ON ON OFF 10 kbit/s OFF ON OFF ON 20 kbit/s OFF OFF ON ON 50 kbit/s OFF OFF ON OFF 125 kBit/s OFF OFF OFF ON 250 kbit/s OFF OFF OFF OFF 500 kbit/s ON ON ON OFF 800 kbit/s OFF ON OFF OFF 1000 kbit/s OFF ON ON ON Auto baud Safety modules If the regenerative power supply module is used, safety functions are not available.
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7 Regenerative power supply modules 7.7 Final works 7.7.1 Initial commissioning on 400 V mains voltage Final works Initial commissioning on 400 V mains voltage After the installation has been carried out according to the Mounting Instructions, the regenerative power supply module can be operated on a mains voltage of 400 V. The regenerative feedback is activated via the digital input RFR. How to proceed: 1. Switch on 24 V supply voltages.
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DC-bus operation 8 8 DC-bus operation 8.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1.1 Terminology and abbreviations used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1.2 Comparison single-axis controllers / multi-axis controllers . . . . . . . . . . 8.1.3 Advantages of a drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1.4 General information on the accessories . .
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8 DC-bus operation 8.1 Introduction 8.1.1 Terminology and abbreviations used 310 Introduction Terminology and abbreviations used ƒ DC bus The energy store in the controller or supply module from which the controller modulates the AC voltage for the motor. The DC buses of several controllers can be networked. ƒ DC bus Electrical connection of the DC connections of several controllers via cable or busbar.
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DC-bus operation Introduction Comparison single-axis controllers / multi-axis controllers 8.1.2 8 Comparison single-axis controllers / multi-axis controllers As controllers of the ”Servo Drives 9400” series, the ”Single Drive, E94AS…” are available in the power range up to 695 A (370 kW) and the ”Multi Drive, E94AM…” are available up to 32 A (15 kW). The single-axis controllers (”Single Drive”) are designed for connection to AC mains (3/PE AC).
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8 DC-bus operation 8.1.3 Advantages of a drive system Introduction Advantages of a drive system When several controllers are operated in a DC-bus connection (DC bus), this offers the following advantages: ƒ Energy exchange between controllers in generator-mode (braking) and motor-mode operation. ƒ The energy exchange reduces the supply power from the AC mains. ƒ DC-supply modules or feeding single-axis controllers can be dimensioned with a lower rated power.
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DC-bus operation Introduction General information on the accessories 8.1.4 8 General information on the accessories Fuses in the DC bus For device protection, multi-axis controllers up to 11 kW are equipped with a fuse in the installation backplane. The fuse is only integrated into the current path if the busbar system (X109) is used. When operated in a DC-bus connection, single-axis controllers can be retrofit with a fuse in the installation backplane for device protection (see busbar mounting set).
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8 DC-bus operation 8.2 Conditions for trouble-free DC-bus operation 8.2.1 Voltages Conditions for trouble-free DC-bus operation Voltages Controllers can only be operated in a DC-bus connection, if the rated mains voltage/the rated DC-bus voltage is the same. All brake choppers in the DC-bus system must have the same thresholds. 8.2.2 Number of feeding points The 9400 servo drives series has been designed for drive systems with a central AC mains feeding point.
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DC-bus operation DC-bus variants Supply from a supply module 8.3 DC-bus variants 8.3.1 Supply from a supply module 8 L1 L2 L3 M M M A DC supply module with direct AC mains connection supplies energy into the DC bus of several controllers. The DC supply module is equipped with an integrated brake chopper to which you can connect a brake resistor. Possible combinations Components to be used Components not to be used For supply Power supply modules E94APNExxx4 (10 ...
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8 DC-bus operation 8.3.2 Supply from controllers DC-bus variants Supply from controllers L1 L2 L3 M M A single-axis controller with direct AC mains connection supplies energy into the DC bus of other controllers. The single-axis controller is equipped with an integrated brake chopper to which you can connect a brake resistor. Possible combinations Components to be used Components not to be used For supply Single-axis controllers E94ASxE0024 ... E94ASxE0594 (2 ... 59 A or device sizes 1 ...
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DC-bus operation 8 Rated data General data 8.4 Rated data 8.4.1 General data The total current of the nominal input currents IDC to be provided by the power supply module or one or several single-axis controllers must be determined. The DC cables must be dimensioned in accordance with the total current. The number of devices in a drive system can be limited by the DC-bus capacity and the charging current (Icharging, permissible > Σ(Icharging at Ur)).
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8 DC-bus operation Rated data General data Additional data Input current DC-bus capacity Charging resistor IDC at Iar [A] [μF] [Ω] 400 V [A] 500 V [A] [A] E94ASxE0024 2.6 165 100 5.7 7.1 20.4 E94ASxE0034 4.3 165 100 5.7 7.1 20.4 E94ASxE0044 6.7 330 100 5.7 7.1 49.0 E94ASxE0074 12.1 330 100 5.7 7.1 49.0 E94ASxE0134 20.6 495 100 5.7 7.1 154 E94ASxE0174 25.7 825 50 11.3 14.1 154 E94ASxE0244 35.5 990 50 11.3 14.1 154 E94ASxE0324 35.5 2200 27 21.
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DC-bus operation Rated data DC-supply power 8.4.
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8 DC-bus operation Rated data DC-supply power 230 V Supply power ULr = 230 V Cycle 1 Cycle 2 PDC 100% [kW] Pol · tol [kW] · [s] Pre · tre [kW] · [s] Pol · tol [kW] · [s] Pre · tre [kW] · [s] E94APNE0104 2.1 8.4 · 0.5 1.6 · 4.5 3.2 · 60 1.6 · 120 E94APNE0104 + E94AZMP0084 2.8 11.2 · 0.5 2.1 · 4.5 4.2 · 60 2.1 · 120 E94APNE0364 7.5 22.5 · 0.5 5.6 · 4.5 11.3 · 60 5.6 · 120 E94APNE0364 + E94AZMP0294 10.1 30.3 · 0.5 7.6 · 4.5 15.5 · 60 7.
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DC-bus operation 8 Rated data DC-supply power 400 V Power supply ULr = 400 V Cycle 1 Cycle 2 PDC 100% [kW] Pol · tol [kW] · [s] Pre · tre [kW] · [s] Pol · tol [kW] · [s] Pre · tre [kW] · [s] E94APNE0104 3.6 14.4 · 0.5 2.7 · 4.5 5.4 · 60 2.7 · 120 E94APNE0104 + E94AZMP0084 4.9 19.6 · 0.5 3.7 · 4.5 7.4 · 60 3.7 · 120 E94APNE0364 13.0 39.0 · 0.5 9.8 · 4.5 19.5 · 60 9.8 · 120 E94APNE0364 + E94AZMP0294 17.5 52.5 · 0.5 13.1 · 4.5 26.3 · 60 13.
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8 DC-bus operation Rated data DC-supply power 500 V Power supply ULr = 500 V Cycle 1 Cycle 2 PDC 100% [kW] Pol · tol [kW] · [s] Pre · tre [kW] · [s] Pol · tol [kW] · [s] Pre · tre [kW] · [s] E94APNE0104 4.5 18.0 · 0.5 3.4 · 4.5 6.8 · 60 3.4 · 120 E94APNE0104 + E94AZMP0084 6.1 24.4 · 0.5 4.6 · 4.5 9.2 · 60 4.6 · 120 E94APNE0364 16.3 48.9 · 0.5 12.2 · 4.5 24.5 · 60 12.2 · 120 E94APNE0364 + E94AZMP0294 21.9 65.7 · 0.5 16.4 · 4.5 32.9 · 60 16.
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DC-bus operation Rated data DC-power requirements 8.4.3 8 DC-power requirements Use the below tables to determine the power requirements of the devices used in the DC bus and the device-dependent power loss for the rated mains voltage ULr.
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8 DC-bus operation Rated data DC-power requirements Power loss PV [W] Type ULr = 230 V ULr = 400 V ULr = 500 V E94AMxE0024 65 80 95 E94AMxE0034 75 95 110 E94AMxE0044 90 120 130 E94AMxE0074 105 145 170 E94AMxE0094 130 170 205 E94AMxE0134 160 215 255 E94AMxE0174 185 255 300 E94AMxE0244 235 320 385 E94AMxE0324 290 405 490 when controller is inhibited Multi Drives 40 Single Drives 324 E94ASxE0024 70 90 105 E94ASxE0034 85 105 125 E94ASxE0044 100 130 150
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DC-bus operation 8 Rated data DC fuses 8.4.4 DC fuses When using the busbar system (X109/X110), fuse the busbar system in the installation backplane to protect the DC-bus connection. The DC-bus connection is protected against damage through a DC earth fault or short circuit in a device.
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8 DC-bus operation Rated data DC fuses Fuse the individual +UG/-UG cables to protect the DC-bus connection. The DC-bus connection is protected against damage through a DC earth fault or short circuit in a device.
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DC-bus operation Rated data DC fuses 8 Fuse holder Fuse size 2-pole Single-pole 14 x 51 EFH20005 EFH10005 22 x 58 EFH20007 NH1, NH2 EFH10004 Use standard fuse holders Tab. 8-8 If fuses have tripped in case of an error, fuses connected upstream of other devices may have been damaged before. If so, we recommend to replace them.  EDS94SPP101 EN 7.1 Warnings! For installation to UL, select approved fuses with the same tripping characteristic and a suitable voltage class.
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8 DC-bus operation 8.5 Basic dimensioning 8.5.1 General information Basic dimensioning General information The Drive Solution Designer (DSD) PC software helps you to dimension your drive network. For expert advice, you may also contact your Lenze sales representative when dimensioning your application. Time/performance diagram For determining the performance of your drive network, create a time/performance diagram for all axes for a complete machine cycle.
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DC-bus operation 8 Basic dimensioning Power distribution of controllers Use the time/performance diagram to optimise the DC-bus performance of all axes for a complete machine cycle. Utilisation factor Please consider the utilisation factors when determining PDCtotal. Reduce the power requirements if the rated power is not fully used. Simultaneity factor Please consider the simultaneity factor when determining PDCtotal.
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8 DC-bus operation 8.5.3 Motor efficiency Basic dimensioning Motor efficiency For determining the power requirements, you have to consider the shaft power Pshaft and the motor efficiency. The motor efficiency can be found under the motor data. 8.5.4 Power loss of devices When determining the power requirements, the power loss of the devices must be considered ( Tab. 8-5). 8.5.
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DC-bus operation 8 Basic dimensioning Cable protection 8.5.7 Cable protection In case of interferences, the cables have to be adequately protected (8.4.4). Please consider the following when dimensioning the DC bus for a plant or machine: 8.5.8 ƒ Mains fuses can be used to protect the DC cables if the wiring is designed for 122 % of the rated fuse current. Otherwise, the cable protection for the DC cables must be specially determined.
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8 DC-bus operation Basic dimensioning Filters RFI filter Type DC power supply module Device size Type Device size E94AZRP0084 1 E94APNE0104 1 E94AZRP0294 1 E94APNE0364 3 E94AZRP0824 4 E94APNE1004 4 E94AZRP2004 4 E94APNE2454 5 The RFI filters are designed for the following conditions: ƒ 6 interconnected devices, ƒ each with a 10 m motor cable, ƒ EMC category C2.
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DC-bus operation 8 Basic dimensioning Filters Motor cable lengths in the interconnection The assigned filters are designed for Σ lmot for (E94AZRP...: 60 m (= 6 x 10 m), E94AZMP...: 600 m (= 6 x 100 m)). 6 axis modules For a different number of axis modules, Σ lmot can be determined from the following diagrams. n 20 18 16 14 12 10 8 6 4 2 0 25 30 Fig. 8-2 35 40 45 50 55 60 65 70 75 l[m] Filter E94AZRP...
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8 DC-bus operation Basic dimensioning Cables With different motor cable lengths, per axis at least 25 % of the longest cable must be considered when calculating the total motor cable length. Example: 1 Axis 1 2 ... 4 Motor cable length lmot [m] Actual value min. 25 % of the longest cable 6 0.25 * 20 = 5 3 * 10 5 20 Total 56 Actual value 1 ... 4 4*5 5 40 max. permissible for 5 axes: ∑< 60 56 EMC class C2 will be complied with. ; Total 60 min.
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DC-bus operation 8 Braking operation in a drive system Basic considerations 8.6 Braking operation in a drive system 8.6.1 Basic considerations If the regenerative power of a drive exceeds the storage capacity of the DC bus, the excessive energy must be consumed or dissipated. Target of the DC bus is to use the excessive energy for other axes. Check for all DC-bus operations if the brake power provided by the brake choppers is high enough for the maximum regenerative power that may occur.
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8 DC-bus operation 8.7 Application examples 8.7.1 Example 1 - supply module with multi-axis controllers Application examples Example 1 Assumptions: ƒ 400 V, 3 AC/PE ƒ 7 axes in 2 power categories ƒ no particular dynamic performance requirements The following motors (Mx) are selected: Motor type Rated power Index Efficiency Rated current [kW] [A] M1 ... M5 MCS14H15 2.5 0.92 6.6 M6 ... M7 MCS09F38 1.2 0.90 2.
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DC-bus operation 8 Application examples Example 2 8.7.2 Example 2 - single-axis controller with multi axes Assumptions: ƒ 400 V, 3 AC/PE ƒ 4 axes in 3 power categories ƒ no particular dynamic performance requirements The following motors (Mx) are selected: Motor type Rated power Index Efficiency Rated current [kW] [A] M1 MCS19P30 10.0 0.93 19 M2 MCS14H15 2.5 0.92 6.6 M3 ... M4 MCS09F38 1.2 0.90 2.
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8 338 DC-bus operation Application examples Example 2  EDS94SPP101 EN 7.
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Accessories (overview) 9 9 Accessories (overview)  Note! You can find additional information on the accessories in the catalogue to this product series. 9.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1.1 System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1.2 Assignment of accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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9 340 Accessories (overview) 9.10 Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.10.1 Mains filters for single-axis controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.10.2 Mains filters for power supply modules . . . . . . . . . . . . . . . . . . . . . . . . . . 9.10.3 Mains filters for regenerative power supply modules . . . . . . . . . . . . . . . 9.10.4 RFI filters for single-axis controllers . . .
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Accessories (overview) Overview System overview 9.1 Overview 9.1.1 System overview 9 The following figure shows the most important components for the implementation of a drive system with the Servo Drives 9400 product range. On the way from the mains connection to the motor, you can see the basic principle of a drive system on the left path. On the right path, the basic principle of a single-axis drive is described.
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9 Accessories (overview) Overview System overview 0 7 8 6 1 5 2 9 : 3 4 ; > ? < = = @          . / SSP94SYS01 Mains voltage 3/PE AC 180 ... 550 V ±0 % or 3/PE AC 380 ...
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Accessories (overview) 9 Overview Assignment of accessories 9.1.2 Assignment of accessories With the accessories available, the standard devices of the controllers of the Servo Drives 9400 series are directly equipped with functions, interfaces, etc. required for specific drive solutions. The following overview shows the accessories assigned to the controllers and power supply modules. Accessories Single Drive Field Multi Drive Power supply modules Device size GG GG 1 ... 3 6 ... 7 8S ...
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9 Accessories (overview) Overview Assignment of accessories Accessories Single Drive Multi Drive Power supply modules VR modules Field Device size GG GG GG GG Designation E94AZRPxxxx 1 ... 3 6 ... 7 8S ... 10 1 ... 3 1&3 4&5 1&3 --- --- --- --- + + --- + + - - --- --- --- from 538 + + + + + + + from 557 from 488 Sinusoidal filters EZS3-xxxA200 Page Installation accessories EMC kit E94A...
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Accessories (overview) Type-specific accessories 9.
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9 Accessories (overview) 9.3 Communication modules Communication modules Mounting E94YCXX001G Dismounting E94AYCXX001H 346  EDS94SPP101 EN 7.
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Accessories (overview) 9 Communication modules Safety instructions  Danger!  Stop!  Stop! EDS94SPP101 EN 7.1 Inappropriate handling of the communication module and the standard device can cause serious personal injury and material damage. Observe the safety instructions and residual hazards described in the documentation for the standard device.
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9 Accessories (overview) 9.3.1 Possible device module combinations Communication modules Possible device module combinations Communication and extension modules can be used to adapt the Servo Drives 9400 to the machine requirements. For this, the HighLine version is equipped with module slots MXI1 and MXI2.
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Accessories (overview) 9 Communication modules Ethernet interface 9.3.2 Ethernet interface 9.3.2.1 Ethernet For detailed information, please see the Ethernet communication manual. Quick introduction: Type designation: E94AYCEN Identification Type HW Ver. MAC ID E94YCEN008 c Type code E94 A d Y C EN Vx Product series Device generation Module identification: extension module Module type: communication module Ethernet Hardware version EDS94SPP101 EN 7.
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9 Accessories (overview) Communication modules Ethernet interface Scope of supply E94YCEN001A Connections Pos. X215 X216 Description Ethernet connections Design: RJ45 socket to IEC 60603-7 Displays LED Pos. Colour Condition MS green on DE red on Description The communication module is supplied with voltage. The communication module is not accepted by the standard device (see notes provided in the instructions for the standard device).
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Accessories (overview) Communication modules Ethernet interface 9 Ethernet connection RJ45 socket E94AYCXX004C  EDS94SPP101 EN 7.1 PIN Signal 1 Tx + 2 Tx - 3 Rx + 4 - 5 - 6 Rx - 7 - 8 - Note! Plug/remove the Ethernet cable plug vertically into/from the socket to make sure that the RJ45 socket will not be damaged.
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9 Accessories (overview) 9.3.2.2 Ethernet POWERLINK Communication modules Ethernet interface Ethernet Powerlink For detailed information, please see the Ethernet communication manual. Quick introduction: Type designation: E94AYCEP Identification E94YCET005 c E94 A Y d C EP VA e 0.50 Product series Version Module identification: extension module Module type: communication module ETHERNET Powerlink Hardware version Software version 352  EDS94SPP101 EN 7.
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Accessories (overview) Communication modules Ethernet interface 9 Scope of supply E94YCEP001A Connections Pos. Description X210 Connection to the external supply of the communication module Design: plug connector with screw connection, 2-pole Connection for ETHERNET Powerlink Design: RJ45 socket in accordance with IEC 60603-7, with integrated LEDs X211 X212 EDS94SPP101 EN 7.
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9 Accessories (overview) Communication modules Ethernet interface Displays LED Pos. Colour Condition Description MS Green Blinking Communication module is supplied with voltage, but has no connection to the standard device (standard device is either switched off, in the initialisation phase, or not available). On Communication module is supplied with voltage and has a connection to the standard device. ME Red On There is an error in the area of the communication module.
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Accessories (overview) 9 Communication modules Ethernet interface DIP switch E94YCEP001D Pos. Description S233 Node addressing: The node address results from the sum of all switches being set to ”ON”. z Example: Switches 32, 8, 4 = ON  address = 44 z E94AYCEP address as master: 240 z E94AYCEP address as slave: 1 … 100 with E94AYCEP as master 1 … 239 with another master  Note! The Lenze setting of all switches is OFF.
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9 Accessories (overview) Communication modules Ethernet interface Screw terminal data Area Values Electrical connection Plug connector with screw connection Possible connections rigid: 1.5 mm2 (AWG 16) flexible: without wire end ferrule 1.5 mm2 (AWG 16) with wire end ferrule, without plastic sleeve 1.5 mm2 (AWG 16) with wire end ferrule, with plastic sleeve 1.5 mm2 (AWG 16) 356 Tightening torque 0.5 ... 0.6 Nm (4.4 ... 5.3 lb-in) Stripping length 6 mm  EDS94SPP101 EN 7.
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Accessories (overview) Communication modules Ethernet interface 9 Ethernet connection RJ45 socket E94AYCXX004C  EDS94SPP101 EN 7.1 PIN Signal 1 Tx + 2 Tx - 3 Rx + 4 - 5 - 6 Rx - 7 - 8 - Note! Plug/remove the Ethernet cable plug vertically into/from the socket to make sure that the RJ45 socket will not be damaged.
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9 Accessories (overview) 9.3.2.3 Ethernet POWERLINK slave Communication modules Ethernet interface Identification E94YCET005 c E94 A Y d C EC VC e 1.0 Product series Version Module identification: extension module Module type: communication module ETHERNET Powerlink (CN) Hardware version Software version Scope of supply E94YCEC001A 358  EDS94SPP101 EN 7.
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Accessories (overview) 9 Communication modules Ethernet interface Connections Pos. Description X250 Connection to the external supply of the communication module Design: plug connector with screw connection, 2-pole Connection for ETHERNET Powerlink Design: RJ45 socket in accordance with IEC 60603-7, with integrated LEDs X251 X252 Displays LED Pos.
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9 Accessories (overview) Communication modules Ethernet interface DIP switch E94YCEP001D Pos. Description S233 Node addressing: The node address results from the sum of all switches being set to ”ON”. z Example: Switches 32, 8, 4 = ON  address = 44 z Address area: 1 ... 100 1 … 100 with E94AYCEP as master 1 … 239 with another master  Note! The Lenze setting of all switches is OFF. Observe the information on how to set the node address in the ETHERNET Powerlink Communication Manual.
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Accessories (overview) Communication modules Ethernet interface 9 Screw terminal data Area Values Electrical connection Plug connector with screw connection Possible connections rigid: 1.5 mm2 (AWG 16) flexible: without wire end ferrule 1.5 mm2 (AWG 16) with wire end ferrule, without plastic sleeve 1.5 mm2 (AWG 16) with wire end ferrule, with plastic sleeve 1.5 mm2 (AWG 16) Tightening torque 0.5 ... 0.6 Nm (4.4 ... 5.
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9 Accessories (overview) 9.3.2.4 EtherCAT Communication modules Ethernet interface Identification E94AYCET005 c E94 A Y d C ET VE e 02.00 Product range Version Module ID: extension module Module type: communication module EtherCAT Hardware version Software version Scope of supply E94AYCET001B 362  EDS94SPP101 EN 7.
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Accessories (overview) 9 Communication modules Ethernet interface Connections Pos. Description X245 Connection for the external supply of the communication module Design: Plug connector with spring connection, 2-pole X246 EtherCAT input (IN) Design: RJ45 socket according to IEC 60603-7 EtherCAT output (OUT) Design: RJ45 socket according to IEC 60603-7 X247 Displays LED Pos. MS Colour green Condition blinking on ME BS red green on off blinking (2.5 Hz) blinking (1.
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9 Accessories (overview) Communication modules Ethernet interface External voltage supply  Note! Always use a separate power supply unit in every control cabinet and safely separate it according to EN 61800-5-1 (”SELV”/”PELV”) in the case of external voltage supply and larger distances between the control cabinets. The external voltage supply of the communication module is required if EtherCAT communication is to remain intact in case the supply of the standard device fails.
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Accessories (overview) 9 Communication modules Ethernet interface EtherCAT connection E94AYCET004C Pin Signal 1 Tx + 2 Tx - 3 Rx + 4 - 5 - 6 Rx - 7 - 8 -  EDS94SPP101 EN 7.1 Note! Plug/remove the Ethernet cable plug vertically into/from the socket to make sure that the RJ45 socket will not be damaged.
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9 Accessories (overview) 9.3.2.5 Ethernet POWERLINK hub Communication modules Ethernet interface Identification E94ZCEH002 c E94 A d Z C EH 1A Product series Generation Accessories External accessories ETHERNET Powerlink hub Hardware version Scope of supply E94AZCEH001A Pos. 366 Description - ETHERNET Powerlink hub - Mounting Instructions  EDS94SPP101 EN 7.
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Accessories (overview) 9 Communication modules Ethernet interface Connections Pos. Connection Description A1, A2 ... A8 B Ethernet RJ45 socket to EN 50173 DC voltage supply Plug connector with spring connection, 4-pole  PE M3 thread Use the uplink port A1 to cascade the hubs: E94AZCEH003 The hubs can be connected using a patch or a crossover cable. Use the MDI / MDIX switch to select the uplink mode as shown in the following figure: Patch cable Crossover cable E94YCEH005 Switch Pos.
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9 Accessories (overview) Communication modules Ethernet interface External voltage supply E94AZCEH001C  Stop! The double plug connector terminals are used to conduct the voltage supply. The total current resulting from the series connection of several devices must not exceed Imax. = 10 A per terminal. Plug connector connection: Plug connector Explanation + Voltage supply U = 24 V DC (20.4 V - 0 % ... 28.
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Accessories (overview) 9 Communication modules Ethernet interface Use of pluggable terminal strips  Stop! To avoid damage to pluggable terminal strips and contacts: Wire pluggable terminal strips prior to connection! Use of the pluggable terminal strip with spring connection E94YCEH007B Ethernet connection E94ZCEH004 PIN Pin assignment for port 1 (connection A1) MDI (not crossed) MDIX (crossed) Pin assignment for ports 2 - 8 (connections A2 ...
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9 Accessories (overview) Communication modules Ethernet interface Mounting E94AZCEH001B Dimensions E94YCEH006 a b c 370 114 mm 102 mm 44 mm  EDS94SPP101 EN 7.
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Accessories (overview) 9 Communication modules DeviceNet 9.3.3 DeviceNet For detailed information, please see the DeviceNet communication manual. Quick introduction: Type designation: E94AYCDN Identification E94YCDN005 E94 A c Y d C DN VA e 1.00 Product range Device generation Module identification: extension module Module type: Communication module DeviceNet Hardware version Software version EDS94SPP101 EN 7.
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9 Accessories (overview) Communication modules DeviceNet Scope of supply E894YCDN001B Connections X225 372 Connection to DeviceNet with external voltage supply of the communication module Design: Plug connector with screw connection, 5-pole  EDS94SPP101 EN 7.
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Accessories (overview) Communication modules DeviceNet 9 Displays Pos. ST Colour / status Description green is on The communication module is supplied with voltage and has a connection to the basic device. The communication module is supplied with voltage but is not connected to the standard device (standard device is switched off, being initialised, or not available). An error has occurred on the communication module. green is blinking ER MS NS DE EDS94SPP101 EN 7.
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9 Accessories (overview) Communication modules DeviceNet DIP switch E94YCDN001D Pos. Switch positions Baud rate S225  Node address (MAC ID) 2 1 kbps 32 OFF OFF 125 OFF ON 250 ON OFF 500 ON ON No function The station address results from the sum of the binary valencies of the switches 1 ... 32. z Example: station address 44  switches 32, 8, 4 = ON (32 + 8 + 4 = 44) z The Lenze setting of all switches is OFF.
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Accessories (overview) 9 Communication modules DeviceNet Terminal data E94YCDN001C The bus of the communication module is connected via the 5-pole plug connector with double screw connection (X225).
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9 Accessories (overview) 9.3.4 PROFIBUS Communication modules PROFIBUS For detailed information, please see the Ethernet communication manual. Quick introduction: Type designation: E94AYCPM Identification E94YCPM005 c E94 A Y d C PM 1A e 01.00 Product series Version Module identification: extension module Module type: communication module PROFIBUS Hardware version Software version 376  EDS94SPP101 EN 7.
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Accessories (overview) 9 Communication modules PROFIBUS Scope of supply E94YCPM001A Connections Pos. Description X200 External supply of the communication module Design: Plug connector with screw connection, 2-pole Connection for PROFIBUS Design: Sub-D socket, 9-pole X201 Displays LED Pos. MS Colour Green Condition On Blinking Description Communication module is supplied with voltage and connected to the standard device.
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9 Accessories (overview) Communication modules PROFIBUS Assignment of the Sub-D socket Connection of PROFIBUS to 9-pin Sub-D socket (X201): View 1 2 3 4 5 6 7 8 9 Pin Designation Explanation 1 2 3 4 free free RxD/TxD-P RTS 5 6 7 8 9 M5V2 P5V2 free RxD/TxD-N free Data line B (received data/transmitted data plus) Request To Send (received data/transmitted data, no differential signal) Data ground (ground to 5V) 5 V DC / 30 mA (bus termination) Data line A (received data/transmitted data minus) -
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Accessories (overview) 9 Communication modules PROFIBUS External voltage supply  Note! Always use a separate power supply unit in every control cabinet and safely separate it according to EN 61800-5-1 (”SELV”/”PELV”) in the case of external voltage supply and larger distances between the control cabinets. The external voltage supply of the communication module is required if communication via the bus system is to continue in the event of a power supply failure of the standard device.
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9 Accessories (overview) Communication modules PROFIBUS Wiring of the PROFIBUS  ƒ Install a bus terminating resistor only at the first and last physical bus station. – The bus terminating resistor is integrated into the bus connector and can be activated via a switch. – The bus terminator is fed by the bus station. When the communication module is provided with an external power supply, ( 379) the bus terminator can be fed independently from the power supply of the standard device.
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Accessories (overview) 9 Communication modules PROFIBUS Specification of the transmission cable Please follow the specifications of the PROFIBUS user organisation (PNO) for signal cables: Area Values Specific resistance 135 ... 165 Ω/km, (f = 3 ... 20 MHz) Capacitance per unit length ≤ 30 nF/km Loop resistance < 110 Ω/km Core diameter > 0.64 mm Core cross-section > 0.34 mm2 Cores Double twisted, insulated and shielded Baud rate / length of bus cable Baud rate [kbps] Length [m] 9.6 ... 93.
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9 Accessories (overview) 9.3.5 PROFINET Communication modules PROFINET Identification E94YCET005 c E94 A d Y C ER VE e 1.20 Product series Version Module identification: extension module Module type: communication module PROFINET Hardware version Software version Scope of supply E94YCER001B 382  EDS94SPP101 EN 7.
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Accessories (overview) 9 Communication modules PROFINET Connections Pos. Description X240 Connection for the external supply of the communication module Design: Plug connector with spring connection, 2-pole PROFINET connections Design: RJ45 socket according to IEC 60603-7 X241 X242 Displays LED Pos.
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9 Accessories (overview) Communication modules PROFINET External voltage supply  Note! Always use a separate power supply unit in every control cabinet and safely separate it according to EN 61800-5-1 (”SELV”/”PELV”) in the case of external voltage supply and larger distances between the control cabinets. The external voltage supply of the communication module is required if PROFINET communication is to remain intact in case the supply of the standard device fails.
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Accessories (overview) 9 Communication modules PROFINET Ethernet connection E94AYCET004C Pin Signal 1 Tx + 2 Tx - 3 Rx + 4 - 5 - 6 Rx - 7 - 8 -  EDS94SPP101 EN 7.1 Note! Plug/remove the Ethernet cable plug vertically into/from the socket to make sure that the RJ45 socket will not be damaged.
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9 Accessories (overview) 9.3.6 CAN port Communication modules CAN port CANopen For detailed information, please see the CAN communication manual. Quick introduction: Type designation: E94AYCCA Identification E94YCCA002 c E94 A d Y C CA VA Product series Device generation Module identification: extension module Module type: communication module CANopen Hardware version 386  EDS94SPP101 EN 7.
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Accessories (overview) 9 Communication modules CAN port Scope of supply E94YCCA001B Connections Pos. Description X220 Connection for CAN Design: Sub-D plug connector, 9-pin Displays Pos. Colour Status Description MS Green On Communication module is supplied with voltage.
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9 Accessories (overview) Communication modules CAN port Assignment of the Sub-D plug connector Connection of the CAN to the 9-pin Sub-D plug connector, pos.
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Accessories (overview) Communication modules CAN port 9 Signalling Status display (LED) Explanation Connection status to the bus with the following signalling: off green red No connection to the master CANopen status (”S”) CANopen fault (”F”) Constant red F: bus off Flickering Automatic detection of the baud rate is active Green blinking every 0.2 s S: pre-operational, F: none Green blinking every 0.
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9 Accessories (overview) 9.4 Function modules Function modules Mounting E94YCXX001G Dismounting E94AYCXX001H 390  EDS94SPP101 EN 7.
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Accessories (overview) 9 Function modules Safety instructions  Danger!  Stop!  Stop! EDS94SPP101 EN 7.1 Improper use of the module and the standard device may cause serious injury and property damage. Observe the chapters ”Safety instructions” and ”Residual hazards” contained in the instructions for the standard device.
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9 Accessories (overview) 9.4.
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Accessories (overview) 9 Function modules Digital frequency Scope of supply E94AYFLF004 Elements on the front Pos. Description X9 Input for digital frequency, 9-pole Sub-D plug X10 Output for digital frequency, 9-pole Sub-D socket Displays Pos. Colour Condition Description MS Green ON The module is supplied with voltage. DE Red ON The module is not accepted by the standard device (see notes given in the documentation for the standard device). EDS94SPP101 EN 7.
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9 Accessories (overview) Function modules Digital frequency Rated data  Note!  Stop! Only one module per basic device may be used, either in module receptacle MXI1 or MXI2. The output voltages on X9/4 and on X10/4 may only be charged at a total of max. 150 mA. If the output voltage on X9/4 is used, no digital input signal may be applied to X9/8. In this case, the cable serves as a sensor lead. In case of a connection error, the components connected to X9 are damaged.
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Accessories (overview) 9 Function modules Digital frequency Assignment of the Sub-D plug connector  Stop!  Tip! The output voltages on X9/4 and on X10/4 may not be interconnected. This applies to both the wiring of several modules and to the wiring of one module (e. g. for purposes of simulation). Use system cables not connecting pin 4 for this applications only. We recommend the use of Lenze system cables. For this purpose, please read the documentation for the basic device.
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9 Accessories (overview) 9.5 Memory modules Memory modules Use these modules in slot MXI1 MXI2 ;MMI MSI. Safety instructions  Stop!  Stop! The  symbol visible at the front indicates the presence of electronic components which can be damaged or destroyed by electrostatic discharge. Take appropriate measures to protect these components before touching the module! Before mounting/dismounting, switch off the supply voltage to prevent electronic modules from damage.
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Accessories (overview) 9 Memory modules Dismounting E94AYCXX001H SSP94M1001 Fig. 9-1 A Memory module with DIP switch (as of order designation E94AYM22) O N d c b Baud a 64 32 16 8 4 2 1 CAN Address 9400CAN003 Fig. 9-2 Arrangement and labelling of the DIP switches For the DIP switches that are placed at the front ƒ the node address (labelling ”1” ... ”64”) and ƒ baud rate (labelling ”a” ... ”d”) can be set.
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9 Accessories (overview) Memory modules Setting the baud rate 398 d c b a Baud rate OFF ON ON OFF 10 kbit/s OFF ON OFF ON 20 kbit/s OFF OFF ON ON 50 kbit/s OFF OFF ON OFF 125 kBit/s OFF OFF OFF ON 250 kbit/s OFF OFF OFF OFF 500 kbit/s ON ON ON OFF 800 kbit/s OFF ON OFF OFF 1000 kbit/s OFF ON ON ON Auto baud  EDS94SPP101 EN 7.
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Accessories (overview) 9 Memory modules ƒ E94AYM22 (MM220) memory modules as of version VA Scope of supply Pos. Description MM220 memory module with front panel DIP switch (position ”A”) for setting the address and baud rate, order designation E94AYM22 Mounting Instructions Identification Type HW Ver. SW SW Ver.
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9 Accessories (overview) Memory modules ƒ E94AYM33 (MM330) memory modules as of version VA Scope of supply Pos. Description MM330 memory module with front panel DIP switch (position ”A”) for setting the address and baud rate, order designation: E94AYM33 Mounting Instructions Identification Type HW Ver. SW SW Ver.
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Accessories (overview) 9 Memory modules ƒ E94AYM34 (MM340) memory modules as of version VA Scope of supply Pos. Description MM340 memory module with front panel DIP switch (position ”A”) for setting the address and baud rate, order designation: E94AYM34 Mounting Instructions Identification Type HW Ver. SW SW Ver.
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9 Accessories (overview) Memory modules ƒ E94AYM43 (MM430) memory modules as of version VA Scope of supply Pos. Description MM430 memory module with front panel DIP switch (position ”A”) for setting the address and baud rate, order designation: E94AYM43 Mounting Instructions Identification Type HW Ver. SW SW Ver.
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Accessories (overview) 9 Safety modules 9.6 Safety modules Identification L ' Type E94YCEI003C E94AYXX001 d c E94 A Y A x xx e xx f nn Product series Version Module identification: Device module Module type: Safety module Design A = SM0 B = SM100 E = SM301 Hardware version Software version (SM301 only) Serial number EDS94SPP101 EN 7.
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9 Accessories (overview) Safety modules Mounting E94AYAX001 Dismounting E94AYCXX001H 404  EDS94SPP101 EN 7.
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Accessories (overview) 9 Safety modules Safety instructions  Danger!  Stop!  Note! EDS94SPP101 EN 7.1 Improper use of the module and the standard device may cause serious injury and property damage. Observe the chapters ”Safety instructions” and ”Residual hazards” contained in the instructions for the standard device. Mounting/dismounting must be carried out when the supply voltage is switched off to protect the electronic components against damage.
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9 Accessories (overview) 9.6.1 SM0 Safety modules SM0 SSP94SM011 Scope of supply Pos. Description SM0 safety module, type E94AYAA Mounting Instructions Elements on the front Pos. Description - There are no elements. Technical data Function ƒ There are no safety functions available. ƒ This module is required to operate the controller without safetyfunctions.  406 Note! If safety functions are required, replace this module by a module with safety functions (e.g. SM100, SM301).
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Accessories (overview) 9 Safety modules SM100 9.6.2 SM100 SSP94SM112 Scope of supply Pos. Description SM100 safety module, type E94AYAB Mounting Instructions Elements on the front Pos. Description X80 Pluggable terminal strip for input and output signals Displays Pos.
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9 Accessories (overview) Safety modules SM100 Safety instructions  Danger!  Danger!  408 If the request for the safety function is cancelled, the drive will restart automatically. You must provide external measures which ensure that the drive only restarts after a confirmation (EN 60204). Unexpected motor rotation possible In the event of a short-circuit between two power transistors, a residual movement of the motor of up to 180 °/number of pole pairs may occur! (Example.
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Accessories (overview) Safety modules SM100 9 Technical data Function ƒ Safe torque off (previously: safe standstill, protection against unexpected start-up) Rated data input (sensor) Type Voltage UN [V] Current Imax [A] 24 0.9 Voltage UN [V] Current Imax [A] 24 0.7 E94AYAB SM100 Rated data output (feedback) Type E94AYAB SM100 Block diagram SM 100 - SIA SIB - ~ - GI PWM 24O μC DO1 GO SSP94S1010 SM100 SIA, SIB, GI 24O, DO1, GO μC PWM EDS94SPP101 EN 7.
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9 Accessories (overview) Safety modules SM100 Connection data X80 Marking Description Electrical data SIA GI Input first shutdown path GND potential for SIA/SIB SIA: Ityp = 160 mA SIB Input second shutdown path SIB: Ityp = 28 mA LOW: -3 ... 5 V, HIGH: 15 ... 30 V, Supply through safely separated power supply unit (SELV/PELV) GO GND potential feedback 24O 24 V supply feedback DO1 Non-safe signalling output: ”Safe pulse inhibit” SSP9400X80 24 V, max. 0.
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Accessories (overview) Safety modules SM301 9.6.3 9 SM301 SSP94SM321 Scope of supply Pos. Description SM301 safety module, type E94AYAE Mounting Instructions Elements on the front Pos. S82 Description  X82.1 X82.2 X82.3 X82.4 EDS94SPP101 EN 7.
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9 Accessories (overview) Safety modules SM301 Displays Pos. MS (Module State) EN (Enable) ME (Module Error) AS (Acknowledge Stop) BE (Bus Error) DE (Drive Error) Colour Green Yellow Red Yellow Red Red State Description On Drive-based safety has initialised without a fault. Blinking Drive-based safety has initialised without a fault. Internal communication to the standard device is not possible. Flashing Drive-based safety is in service status.
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Accessories (overview) 9 Safety modules SM301 Safety instructions  Danger!  Danger!  EDS94SPP101 EN 7.1 When the request for the safety function is deactivated, the drive can restart automatically. The behaviour can be set via the parameter ”Restart behaviour” (C15300/1/2). In the case of an automatic restart, you must provide external measures which ensure that the drive only restarts after an acknowledgement (EN 60204).
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9 Accessories (overview) Safety modules SM301 Technical data The module and the safe output must be supplied with 24 V from safely separated power supply units. To maintain electrical isolations, separate voltage supplies are required. Detailed features of the 24-V supply Terminal Specification +, - Supply voltage of the module via a safely separated power supply unit (SELV/PELV) Input current 24O, GO [Unit] min. typ. max. [V] 19.
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Accessories (overview) 9 Safety modules SM301 Addressing The safety address serves to clearly assign the safety modules of the SM301 type in systems with several drives. The address ”0” is not permissible. Address switch The safety address can be set in the left part of the housing by means of the DIP switch . For setting the switch, use an appropriately small tool, e. g. a probe. The switch can only be set if the module is not connected to a standard device.
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9 Accessories (overview) Safety modules SM301 Block diagram SM301 E94AYAE X82.1 X82.2 24 V ext. + GO O1B GO O1A 24O AIE CLA CLB S2 S1 GCL GCL GI2 GI4 I2B I4B I2A I4A GCL GCL GI1 GI3 K I1B I3B I1A I3A AIS AIS X82.3 S4 S3 X82.4 SSP94SM360 Fig. 9-3 Wiring example E94AYAE S1 S2 S3 S4 24 V ext.
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Accessories (overview) 9 Safety modules SM301 Connection data  Note! Provide for a sufficient strain relief, so that the terminals are not pulled from the plug connectors, in particular when you use rigid cables. Cable cross-sections and tightening torques [mm2] Type Wire end ferrule, insulated 0.25 ... 0.75 Rigid 0.14 ... 1.5 [Nm] Spring terminal AWG 24 ... 18 26 ... 16 [lb-in] Spring terminal Stripping length or contact length: 9 mm X82.
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9 Accessories (overview) Safety modules SM301 X82.4 418 Labelling Description GCL GND clock output GI4 GND SD-In4 I4B Sensor input SD-In4, channel B I4A Sensor input SD-In4, channel A GCL GND clock output GI3 GND SD-In3 I3B Sensor input SD-In3, channel B I3A Sensor input SD-In3, channel A AIS Restart acknowledgement input (”Acknowledge In Stop”, 1-channel, bridged to X82.3/AIS)  EDS94SPP101 EN 7.
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Accessories (overview) Motor holding brake control modules 9.7 9 Motor holding brake control modules The motor brake control modules differ in the following features: ƒ Rated voltage ƒ Device size assignment ƒ Mounting The table shows the module/controller assignments according to the features listed. Axis module Rated voltage of motor holding brake (control module) Type 24 V E94AMxE0024 ... E94AMxE0244 E94ASxE0024 ... E94ASxE0244 E94ASxE0324 ... E94ASxE3664 Tab. 9-2 E94AZHY0051 c e GG6 ...
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9 Accessories (overview) 9.7.1 Motor holding brake control module E94AZHX0051 Motor holding brake control modules Motor holding brake control module E94AZHX0051 Identification E94AZH002 Type code c E94 A Z H x 005 1 Product series Device generation Accessories Motor brake control type Rated current 005 = 2.5 A Voltage class 1 = 24 V Scope of supply E94AZH001 Pos. Description Motor brake control E94AZHX0051 Mounting Instructions 420  EDS94SPP101 EN 7.
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Accessories (overview) 9 Motor holding brake control modules Motor holding brake control module E94AZHX0051 Elements of the motor brake control Pos. Description Nameplate  Connection of the installation backplane  X107 Connection of supply and brake Standards Conformity CE Low-Voltage Directive Approvals UL (only for use with E94 series) UL508, Industrial Control Equipment, Underwriter Laboratories (File No.
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9 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHX0051 Safety instructions    422 During installation the notes given in the documentation for the standard device must be observed! Stop! The motor brake control includes an electronic switch which can control a 24 V motor holding brake. The motor brake control may only be connected with motor holding brakes which correspond to the permissible data mentioned in the technical data.
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Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHX0051  9 Note! The supply status can be reported to the standard device via the error channel. For more information, please see the software manual or the online help (see description of C02609/8).
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9 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHX0051 Installation steps E94AZH003 3. Insert the motor brake control into the terminal  of the installation backplane. 4. Ensure that both clips  snap in the slots  of the motor brake control. Cable lengths 200 180 160 140 UDC = 28 V DC 1 mm2 (AWG 16) Lmax [m] 120 100 0.75 mm2 (AWG 18) 80 0.5 mm2 (AWG 20) 60 UDC = 24 V DC 1 mm2 (AWG 16) 40 0.75 mm2 (AWG 18) 0.5 mm2 (AWG 20) 20 0 0 0.
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Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHX0051 9 Electrical isolation / protection against accidental contact 9400 controller Control card 24 V Double insulation Motor brake control U V W BD1 3~ motor BD2 Brake + - 24 V Basic insulation in the Lenze system cable EDS94SPP101 EN 7.
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9 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHX0051 Terminal data Terminal X107 Labelling Description Connection of the motor holding brake BD1 BD2 + (Lenze: WH) - (Lenze: BN) E94AZHX0051: 24 V DC, max. 2.5 A Observe correct polarity! +/- Supply voltage for the motor holding brake (18 ... 30 V DC) Observe correct polarity! SSP940X107  Note! The supply terminals (+/-) are protected against polarity reversal.
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Accessories (overview) 9 Motor holding brake control modules Motor holding brake control module E94AZHX0051 Connection plan L1 L2 L3 N PE L1 L2 L3 PE ~ E94APxE E94AxxE E94AxxE 24 V DC + E94AZHxxxxx E94AZHxxxxx F10 BD1 BD2 + - + - 0 " " " M 3~ BD1 BD2 " £ 1.5 mm² M 3~ E94AZH005 F10   EDS94SPP101 EN 7.1 Secondary cable protection. Observe the standards of the cable protection when selecting the fuse! Use twin wire end ferrules.
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9 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHX0051 L1 L2 L3 N PE L1 L2 L3 PE ~ E94APxE E94AxxE E94AxxE 24 V DC + E94AZHxxxxx E94AZHxxxxx F10 BD1 BD2 + - " + - " " " M 3~ BD1 BD2 £ 2.5 mm² M 3~ E94AZH006 F10  428 Secondary cable protection. Observe the standards of the cable protection when selecting the fuse! HF shield termination through large-surface PE connection  EDS94SPP101 EN 7.
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Accessories (overview) 9 Motor holding brake control modules Motor holding brake control module E94AZHY0101 9.7.2 Motor holding brake control module E94AZHY0101 Identification E94AZHY002 Type code c E94 A Z H Y xxx x Product series Version Accessories Motor brake control type Rated current 002 = 0.75 A 010 = 5.0 A Voltage class 1 = 24 V DC 5 = 205 V DC 6 = 180 V DC Scope of supply E94AZHY001 Pos.
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9 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0101 Standards Conformity and approval Conformity CE 2006/95/EC Low-Voltage Directive UL 508C Industrial Control Equipment Recognised (file no. E132659) for USA Approval UR Protection of persons and equipment Enclosure IP00 EN 60529 Protective measures Against short circuit EMC Noise emission EN 61800-3 Conducted, category C2.
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Accessories (overview) 9 Motor holding brake control modules Motor holding brake control module E94AZHY0101 Rated data E94AZHY0101 Voltage Frequency [V] [Hz] max. +45 °C c Current [A] max. +55 °C c 24 0 (DC) 0.3 ... 5 0.3 ... 5 Number of phases 2 c Temperature in the control cabinet Voltage E94AZHY0101 Frequency Current [A] [V] [Hz] max. +45 °C c max. +55 °C c 24 0 (DC) 0.3 ... 5 0.3 ...
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9 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0101 Safety instructions    432 During installation the notes given in the documentation for the standard device must be observed! Stop! Requirements concerning the brake cable (connection BD1/BD2): ƒ The brake cables must be shielded if they are incorporated in the motor cable. – Operation with unshielded brake cables can destroy the motor brake control.
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Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0101 9 Monitoring functions Motor brake control module Brake status Module-internal monitoring Brake is not controlled (brake is applied) z Brake is controlled (brake is released) z Supply voltage of brake – not available – not connected correctly Short circuits – cable ”+” or ”-” – cable ”BD1” or ”BD2” z Open circuit – cable ”+” or ”-” – cable ”BD1” or ”BD2” No monitoring Supply voltage – too hig
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9 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0101 Installation steps E94AZHY003 1. Plug the motor brake control module onto the terminals  of the standard device. – Ensure that both clips  snap into the slots  of the standard device! 2. Check that the motor brake control module is securely connected. 434  EDS94SPP101 EN 7.
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Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0101 9 Cable lengths 200 180 160 140 Lmax [m] 120 100 80 60 2.5 mm2 (AWG 12) UDC = 24 V DC 40 1.5 mm2 (AWG 14) 1 mm2 (AWG 16) 0.75 mm2 (AWG 18) 0.5 mm2 (AWG 20) 20 0 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 IBr [A] E94AZHY004 Lmax IBR UDC Maximum brake cable length in [m] Brake current in [A] Supply voltage of the motor brake control 200 180 160 2.
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9 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0101 9400 controller Control card 24 V Double insulation Motor brake control U V W BD1 3~ motor BD2 Brake + - 24 V Basic insulation in the Lenze system cable Terminal data Terminal X107 Labelling Description Connection of the motor holding brake BD1 BD2 + (Lenze: WH) - (Lenze: BN) E94AZHx0101: 24 V DC, max. 5.
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Accessories (overview) 9 Motor holding brake control modules Motor holding brake control module E94AZHY0101 Connection plan L1 L2 L3 N PE L1 L2 L3 PE ~ E94APxE E94AxxE E94AxxE 24 V DC + E94AZHxxxxx E94AZHxxxxx F10 BD1 BD2 + - + - 0 " " " M 3~ BD1 BD2 " £ 1.5 mm² M 3~ E94AZH005 F10   EDS94SPP101 EN 7.1 Secondary cable protection. Observe the standards of the cable protection when selecting the fuse! Use twin wire end ferrules.
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9 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0101 L1 L2 L3 N PE L1 L2 L3 PE ~ E94APxE E94AxxE E94AxxE 24 V DC + E94AZHxxxxx E94AZHxxxxx F10 BD1 BD2 + - " + - " " " M 3~ BD1 BD2 £ 2.5 mm² M 3~ E94AZH006 F10  438 Secondary cable protection. Observe the standards of the cable protection when selecting the fuse! HF shield termination through large-surface PE connection  EDS94SPP101 EN 7.
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Accessories (overview) 9 Motor holding brake control modules Motor holding brake control module E94AZHN0025 9.7.3 Motor holding brake control module E94AZHN0025 Identification E94AZHN0025_003i Type code c E94 A Z H N xxx x Product series Accessories Motor brake control type Rated current 002 = 0.75 A Voltage class 5 = 205 V DC 6 = 180 V DC Scope of supply E94AZHN0025_003 Pos. Description Motor brake control E94AZHN0025 Mounting Instructions  EDS94SPP101 EN 7.
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9 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHN0025 Elements of the motor brake control Pos. Description Nameplate  X117 Control connection X107 Connection of supply and brake Standards Conformity and approval Conformity CE 2006/95/EC Low-Voltage Directive UL 508C Industrial Control Equipment Recognised (file no.
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Accessories (overview) 9 Motor holding brake control modules Motor holding brake control module E94AZHN0025 Environmental conditions Climate Storage IEC/EN 60721-3-1 1K3 (-25 ... +60 °C) Transport IEC/EN 60721-3-2 2K3 (-25 ... +70 °C) Operation IEC/EN 60721-3-3 3K3 (-10 ... +55 °C) Current derating at +45 ... +55 °C: Device size 1 ... 7: 2.5 %/°C Device size 8S ... 10: 1 %/°C Site altitude 0 ... 4000 m amsl 1000 ...
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9 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHN0025 Permissible operating frequencies Recommended brake Power Coil: Voltage DC 205 V Type P [W] L [H] I [A] (20 °C) Permissible operating frequency [1/min] BFK457-06E BFK458-06E 20 76 0.10 60 BFK457-08E BFK458-08E 25 66 0.12 60 BFK457-10E BFK458-10E 30 85 0.15 60 BFK457-12E BFK458-12E 40 107 0.20 40 BFK457-14E BFK458-14E 50 102 0.24 30 BFK457-16E BFK458-16E 55 127 0.
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Accessories (overview) 9 Motor holding brake control modules Motor holding brake control module E94AZHN0025  Stop! The motor brake control includes an electronic switch which can control a motor holding brake. The motor brake control module may only be connected to holding brakes which correspond to the permissible data specified in the technical data. If the permissible values specified in the technical data are not complied with: ƒ The motor brake control module can be destroyed.
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9 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHN0025 Dimensions E94AZHN0025_005 All dimensions in millimetres. Installation steps DIN rail mounting 1. Position the motor brake control module with the DIN rail adapter  at the bottom of the DIN rail. 2. Let the motor brake control module snap into the upper DIN rail edge against the resistance of the spring force. 3. Check that the motor brake control module is securely connected.
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Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHN0025 9 Connection plan L1 L2 L3 N PE F10 ~ GO + = - X4 24O ... E94AxxExxx4 DOx GI X5 DIx DI GI DO 24V GND X117 E94AZHN0025 BD1 BD2 L2/N L1 " X107 ≤ 2.5 mm² " 3 M 3~ E94AZH017 F10 Cable protection of the motor holding brake Observe the cable protection standards for fuse dimensioning! E94A.. Components of the 9400 series .
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9 Accessories (overview) 9.7.4 Motor holding brake control module E94AZHY0025 Motor holding brake control modules Motor holding brake control module E94AZHY0025 Identification E94AZHY002 Type code c E94 A Z H Y xxx x Product series Version Accessories Motor brake control type Rated current 002 = 0.75 A 010 = 5.0 A Voltage class 1 = 24 V DC 5 = 205 V DC 6 = 180 V DC Scope of supply E94AZHY001 Pos. Description Motor brake control E94AZHY0025 Mounting Instructions 446  EDS94SPP101 EN 7.
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Accessories (overview) 9 Motor holding brake control modules Motor holding brake control module E94AZHY0025 Elements of the motor brake control Pos. Description Nameplate  Connection of standard device  X107 Connection of supply and brake Standards Conformity and approval Conformity CE 2006/95/EC Low-Voltage Directive UL 508C Industrial Control Equipment Recognised (file no.
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9 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0025 Rated data E94AZHY0025 Voltage Frequency [V] [Hz] max. +45 °C c Current [A] max. +55 °C c 230/290 50/60 0.75/0.75 0.54/0.54 Number of phases 1 c Temperature in the control cabinet Voltage E94AZHY0025 Frequency Current [A] [V] [Hz] max. +45 °C c max. +55 °C c 205/260 0 (DC) 0.75/0.75 0.54/0.
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Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0025 9 Permissible operating frequencies Recommended brake Power Coil: Voltage DC 205 V Type P [W] L [H] I [A] (20 °C) Permissible operating frequency [1/min] BFK457-06E BFK458-06E 20 76 0.10 60 BFK457-08E BFK458-08E 25 66 0.12 60 BFK457-10E BFK458-10E 30 85 0.15 60 BFK457-12E BFK458-12E 40 107 0.20 40 BFK457-14E BFK458-14E 50 102 0.24 30 BFK457-16E BFK458-16E 55 127 0.
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9 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0025  450 Stop! The motor brake control includes an electronic switch which can control a motor holding brake. The motor brake control module may only be connected to holding brakes which correspond to the permissible data specified in the technical data. If the permissible values specified in the technical data are not complied with: ƒ The motor brake control module can be destroyed.
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Accessories (overview) 9 Motor holding brake control modules Motor holding brake control module E94AZHY0025 Installation steps 1. Plug the motor brake control module onto the terminals  of the standard device. – Ensure that both clips  snap into the slots  of the standard device! 2. Check that the motor brake control module is securely connected.
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9 Accessories (overview) 9.7.5 Motor holding brake control module E94AZHN0026 Motor holding brake control modules Motor holding brake control module E94AZHN0026 Identification E94AZHN0025_003i Type code c E94 A Z H N xxx x Product series Accessories Motor brake control type Rated current 002 = 0.75 A Voltage class 5 = 205 V DC 6 = 180 V DC Scope of supply E94AZHN0025_003 Pos. Description Motor brake control E94AZHN0026 Mounting Instructions  452 DIN rail adapter  EDS94SPP101 EN 7.
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Accessories (overview) 9 Motor holding brake control modules Motor holding brake control module E94AZHN0026 Elements of the motor brake control Pos. Description Nameplate  X117 Control connection X107 Connection of supply and brake Standards Conformity and approval Conformity CE 2006/95/EC Low-Voltage Directive UL 508C Industrial Control Equipment Recognised (file no.
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9 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHN0026 Environmental conditions Climate Storage IEC/EN 60721-3-1 1K3 (-25 ... +60 °C) Transport IEC/EN 60721-3-2 2K3 (-25 ... +70 °C) Operation IEC/EN 60721-3-3 3K3 (-10 ... +55 °C) Site altitude Pollution 0 ... 4000 m amsl 1000 ... 4000 m amsl: current derating of 5 %/1000 m EN 61800-5-1 Pollution degree 2 Vibration resistance (9.
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Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHN0026 9 Permissible operating frequencies Recommended brake Power Coil: Voltage DC 180 V Type P [W] L [H] I [A] (20 °C) Permissible operating frequency [rpm] BFK457-06E BFK458-06E 20 60 0.11 60 BFK457-08E BFK458-08E 25 50 0.14 60 BFK457-10E BFK458-10E 30 69 0.17 60 BFK457-12E BFK458-12E 40 81 0.22 40 BFK457-14E BFK458-14E 50 78 0.28 30 BFK457-16E BFK458-16E 55 102 0.
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9 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHN0026  456 Stop! The motor brake control includes an electronic switch which can control a motor holding brake. The motor brake control module may only be connected to holding brakes which correspond to the permissible data specified in the technical data. If the permissible values specified in the technical data are not complied with: ƒ The motor brake control module can be destroyed.
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Accessories (overview) 9 Motor holding brake control modules Motor holding brake control module E94AZHN0026 Dimensions E94AZHN0025_005 All dimensions in millimetres. Installation steps DIN rail mounting 1. Position the motor brake control module with the DIN rail adapter  at the bottom of the DIN rail. 2. Let the motor brake control module snap into the upper DIN rail edge against the resistance of the spring force. 3. Check that the motor brake control module is securely connected. EDS94SPP101 EN 7.
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9 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHN0026 Connection of the motor holding brake Terminal X107 Labelling Description Connection of the motor holding brake: SSP94A6107 BD1 BD2 + (Lenze: WH) - (Lenze: BN) E94AZHN0026: 180 V DC, max. 0.75 A Ensure correct polarity! L1 L2/N Supply voltage of the motor holding brake Terminal data Conductor cross-section [mm2] [AWG] 0.5 ... 2.5 20 ...
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Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHN0026 9 Connection plan L1 L2 L3 N PE F10 ~ GO + = - X4 24O ... E94AxxExxx4 DOx X5 GI DIx DI GI DO 24V GND X117 E94AZHN0026 BD1 BD2 L2/N L1 " X107 ≤ 2.5 mm² " 3 M 3~ E94AZH017-B F10 Cable protection of the motor holding brake Observe the cable protection standards for fuse dimensioning! E94A.. Components of the 9400 series .
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9 Accessories (overview) 9.7.6 Motor holding brake control module E94AZHY0026 Motor holding brake control modules Motor holding brake control module E94AZHY0026 Identification E94AZHY002 Type code c E94 A Z H Y xxx x Product series Version Accessories Motor brake control type Rated current 002 = 0.75 A 010 = 5.0 A Voltage class 1 = 24 V DC 5 = 205 V DC 6 = 180 V DC Scope of supply E94AZHY001 Pos. Description Motor brake control E94AZHY0026 Mounting Instructions 460  EDS94SPP101 EN 7.
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Accessories (overview) 9 Motor holding brake control modules Motor holding brake control module E94AZHY0026 Elements of the motor brake control Pos. Description Nameplate  Connection of standard device  X107 Connection of supply and brake Standards Conformity and approval Conformity CE 2006/95/EC Low-Voltage Directive UL 508C Industrial Control Equipment Recognised (file no.
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9 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0026 Rated data E94AZHY0026 Voltage Frequency [V] [Hz] max. +45 °C c Current [A] max. +55 °C c 400/500 50/60 0.61/0.61 0.61/0.61 Number of phases 1 c Temperature in the control cabinet Voltage E94AZHY0026 Frequency Current [A] [V] [Hz] max. +45 °C c max. +55 °C c 180/225 0 (DC) 0.61/0.61 0.61/0.
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Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0026 9 Permissible operating frequencies Recommended brake Power Coil: Voltage DC 180 V Type P [W] L [H] I [A] (20 °C) Permissible operating frequency [rpm] BFK457-06E BFK458-06E 20 60 0.11 60 BFK457-08E BFK458-08E 25 50 0.14 60 BFK457-10E BFK458-10E 30 69 0.17 60 BFK457-12E BFK458-12E 40 81 0.22 40 BFK457-14E BFK458-14E 50 78 0.28 30 BFK457-16E BFK458-16E 55 102 0.
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9 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0026  464 Stop! The motor brake control includes an electronic switch which can control a motor holding brake. The motor brake control module may only be connected to holding brakes which correspond to the permissible data specified in the technical data. If the permissible values specified in the technical data are not complied with: ƒ The motor brake control module can be destroyed.
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Accessories (overview) 9 Motor holding brake control modules Motor holding brake control module E94AZHY0026 Installation steps E94AZHY003 1. Plug the motor brake control module onto the terminals  of the standard device. – Ensure that both clips  snap into the slots  of the standard device! 2. Check that the motor brake control module is securely connected.
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9 Accessories (overview) Motor holding brake control modules Motor holding brake control module E94AZHY0026 Connection plan L1 L2 L3 N PE F10 L1 L2 L3 PE E94APNExxx4 L1 L2 L3 E94AMxExxx4 E94ASxExxx4 E94AZHY0026 E94AZHY0026 X107 X107 BD1 BD2 L2/N L1 BD1 BD2 L2/N L1 " " " M 3~ PE " ≤ 2.5 mm² M 3~ E94AZH016-2 F10  466 Observe the cable protection standards for fuse dimensioning! HF shield termination through large-surface PE connection  EDS94SPP101 EN 7.
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Accessories (overview) 9 Accessories for diagnostics USB diagnostic adapter 9.8 Accessories for diagnostics 9.8.1 USB diagnostic adapter Identification E94ZCUS003 c E94 A d Z C US VA Product range Version Module identification: accessories Module type: communication module USB diagnostic adapter Hardware version Scope of supply E894ZCUS001BA Pos. Description USB diagnostic adapter E94AZCUS USB cable Mounting Instructions Connections Pos.
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9 Accessories (overview) Accessories for diagnostics USB diagnostic adapter Displays LED Pos. Colour Condition Power Green On Tx / Rx Yellow Blinking Basic device and PC communicate with each other via the diagnostic adapter. USB Green On Diagnostic adapter is connected to the PC and configured via USB. Description Diagnostic adapter is supplied with voltage by the basic device.
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Accessories (overview) 9 Accessories for diagnostics Keypad 9.8.2 Keypad Identification L E94AZKAE036 E94AZKAE100 c EZ AE B K 100x d e xx xx Product range: accessories Design AE = display unit Version Module type: keypad Hardware version Software version Scope of supply E94AZKAE025/035 Elements on the front Pos. Description  LCD display  Right function key  Navigation keys     EDS94SPP101 EN 7.
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9 Accessories (overview) Accessories for diagnostics Keypad Elements on the back side Pos. Description  Lock hook  Release button X6 RJ69 connector, connection on diagnostic interface (X6) on the basic device Application range The use of this module is permissible with basic devices as of nameplate designation: Product range Type HW Ver. SW Ver. Servo Drives 9400 E94AxxExxxx VB 01.10 Inverter Drives 8400 E84AxxxExxxxxxxx VA 00.
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Accessories (overview) 9 Accessories for diagnostics Keypad Step-by-step commissioning Commissioning step Comment 1. Connect keypad to the front side of the basic device You can also connect or remove the keypad during on the diagnostic interface X6. operation. 2. If the keypad is supplied with voltage, it carries out a short self test. 3. The keypad is ready for operation if it displays the main menu. 4. You can now communicate with the basic device.
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9 Accessories (overview) Accessories for diagnostics Keypad Display A 3       The basic device is enabled. Application in the basic device is stopped. Quick stop active The basic device is inhibited. Speed controller 1 in the limitation  Pulse inhibit active    The power outputs are inhibited. The basic device is ready to start. Set current limit exceeded in motor or generator mode  The drive is torque-controlled. The power outputs are inhibited.
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Accessories (overview) 9 Accessories for diagnostics Keypad Key Function         Comment Carry out the function indicated in the field A4. Deactivate the function of the  key. The LED in the  key goes out. Carry out the function selected in C00469 in the ”Keypad” Lenze setting: menu. activate quick stop. The LED in the key is on. Carry out the function indicated in the field A5.
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9 Accessories (overview) Accessories for diagnostics Keypad Operation Menu level Main menu
 Parameter level Submenu         <...>        <...>    474     <...> Detail     Overview (9400)  <...>  <...>  <...>   <...>   <...>    <...> <...>    <...
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Accessories (overview) Accessories for diagnostics Keypad 9 In the main menu, you’ll find the self-explanatory ”Keypad” menu.
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9 Accessories (overview) 9.8.3 Hand-held terminal Accessories for diagnostics Hand-held terminal Scope of supply SSP94HH001 Connection SSP94HH004 476  EDS94SPP101 EN 7.
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Accessories (overview) Accessories for diagnostics Hand-held terminal 9 Dimensions SSP94HH002 SSP94HH010 EDS94SPP101 EN 7.
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9 Accessories (overview) Accessories for diagnostics Hand-held terminal Installation steps 1 2 1 3 1 1 2 1 SSP94HH011 478  EDS94SPP101 EN 7.
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Accessories (overview) Accessories for diagnostics Hand-held terminal 9 SSP94HH020 EDS94SPP101 EN 7.
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9 Accessories (overview) Accessories for diagnostics Hand-held terminal 4 7 6 7 7 4 5 7 7 6 SSP94HH012 480  EDS94SPP101 EN 7.
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Accessories (overview) 9 Components for operation in the DC-bus connection DC-feeding point 9.9 Components for operation in the DC-bus connection 9.9.1 DC-feeding point Identification 0 L ERBMXXX011 Type code c E94 A Z E X 100 Product range Device generation Accessories Type E = input module Rated current 100 = 100 A Scope of supply E94AZEX001 Pos. Description DC input module Mounting Instructions EDS94SPP101 EN 7.
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9 Accessories (overview) Components for operation in the DC-bus connection DC-feeding point DC input module components Pos. Description Nameplate  X109 +UG busbar input X110 -UG busbar input X119 +UG cable input X120 -UG cable input X129 +UG cable output X130 -UG cable output Standards Conformity and approval Conformity CE 2006/95/EC Low-voltage directive UL UL 508C Power Conversion Equipment, File No. 132659 GOST-R 51321.1-2000 51321.3-99 No. POCC DE.AN30.
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Accessories (overview) 9 Components for operation in the DC-bus connection DC-feeding point Rated data Basis of the data Mains Voltage UDC [V] Voltage range UDC [V] Frequency range f [Hz] 2/PE DC 325 260 - 0 % ... 370 + 0 % - 2/PE DC 565 455 - 0 % ... 620 + 0 % - 2/PE DC 705 565 - 0 % ... 775 + 0 % - E94AZEX100 Voltage Frequency Current [A] [V] [Hz] max. +45 °C c max.
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9 Accessories (overview) Components for operation in the DC-bus connection DC-feeding point Dimensions E94AZEX004 All dimensions in millimetres. Type Weight [kg] E94AZEX100 0.9 Arrangement of the devices SSP94PN200 E94AZEX100 E94AZPPxxxx E94AZPxxxxx 484 DC input module Installation backplane - 9400 DC power supply module Installation backplane - 9400 axis module  EDS94SPP101 EN 7.
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Accessories (overview) Components for operation in the DC-bus connection DC-feeding point 9 Installation steps E94AZEX002 EDS94SPP101 EN 7.
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9 Accessories (overview) Components for operation in the DC-bus connection DC-feeding point Electrical installation +Ug -Ug max. 100 A max. 50 mm² (AWG 1) + X109 +Ug X110 -Ug E94AZEX100 + - +Ug -Ug E94AZEX006 Terminal X119/X120/X12 9/X130 Labelling Description */- Threaded bolt for connecting the input and output cables (+UG, -UG) with M8 ring cable lug E94AZEX007 Terminal data Max.
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Accessories (overview) Components for operation in the DC-bus connection DC-feeding point 9 E94AZEX003 E94AZEX005 EDS94SPP101 EN 7.
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9 Accessories (overview) 9.9.
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Accessories (overview) Components for operation in the DC-bus connection GG1 busbar mounting set 9 Installation steps E94AZJA-002 EDS94SPP101 EN 7.
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9 Accessories (overview) 9.9.
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Accessories (overview) Components for operation in the DC-bus connection GG2 busbar mounting set 9 Installation steps E94AZJA-012 EDS94SPP101 EN 7.
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9 Accessories (overview) 9.9.
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Accessories (overview) Components for operation in the DC-bus connection GG3 busbar mounting set 9 Installation steps E94AZJA-022 E94AZJA-029 EDS94SPP101 EN 7.
PAGE 494
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9 Accessories (overview) 9.10 Filters Filters Advantages through the use of filters: ƒ Compliance with EMC requirements ƒ Reduced current load ƒ Positive effects on the service life of the controller possible – Stable reliability – Reduced failure rate Mains chokes: Inductances for damping conducted harmonic interferences which may arise from reloading the DC bus and the switching frequency of the inverter.
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Accessories (overview) Filters Mains filters for single-axis controllers 9.10.1 9 Mains filters for single-axis controllers SSP94NF206 Elements on the filter Pos. Description PE PE connection (for M5 ring or fork-type cable lug) X301 Mains terminal L1 ...
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9 Accessories (overview) Filters Mains filters for single-axis controllers Identification L Type: SSP94NF002 c Type code E94 A Z M S xxx x Product series Device generation Accessories Type of mains filter For 9400 SingleDrive Rated current [A] Voltage class 4 = 230 ...
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Accessories (overview) 9 Filters Mains filters for single-axis controllers General data Conformity and approval Approval UR UL508 Industrial Control Equipment, Underwriter Laboratories (File-No.
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9 Accessories (overview) Filters Mains filters for single-axis controllers Rated data Basis of the data Mains Voltage Voltage range Frequency range ULN [V] ULN [V] f [Hz] 3/PE AC 230 180 - 0 % ... 264 + 0 % 45 ... 65 3/PE AC 400 320 - 0 % ... 440 + 0 % 45 ... 65 3/PE AC 500 400 - 0 % ... 550 + 0 % 45 ... 65 Voltage Freq. Current [A] Current [A] [V] [Hz] c max. +45° C c max. +55° C E94AZMS0034 230/400/500 50/60 3.2/3.2/3.2 2.0/2.0/2.0 3 E94AZMS0094 230/400/500 50/60 9.
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Accessories (overview) 9 Filters Mains filters for single-axis controllers Dimensions SSP94NF005 All dimensions in millimetres. Mass [kg] E94AZMS0034 3.2 E94AZMS0094 5.2 E94AZMS0184 8.4 E94AZMS0314 8.8 Installation steps For information on this topic, please see the corresponding mounting instructions. Connection plan K1 L1 L2 L3 N PE 1 (BK) 2 (BK) 3 (BK) PE (GN/YE) F1...F3 L1 L2 L3 PE X301 X302 E94AZxSxxxx L1 L2 L3 PE X100 E94AZPxxxxx SSP94NF007 EDS94SPP101 EN 7.
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9 Accessories (overview) Filters Mains filters for single-axis controllers Terminal data Mains Terminal X301 Labelling Description L1 L2 L3 Connection of the mains phases L1, L2, L3  Connection for the supply-side PE conductor with M5 ring cable lug SSP94FF008 Terminal data Max. conductor cross-section [mm2] [AWG] E94AZMS0034 2.5 14 E94AZMS0094 4 12 10 8 E94AZMS0184 E94AZMS0314 Tightening torque [Nm] [lb-in] 0.5 ... 0.6 4.42 ... 5.31  PH1 1.2 ... 1.5 10.6 ... 13.
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Accessories (overview) Filters Mains filters for power supply modules 9.10.2 9 Mains filters for power supply modules SSP94NF101 Pos. Description  Mains filter E94AZMPxxxx Mounting Instructions Elements on the filter Pos.  Description Connection of PE conductor X301 Mains terminal L1 ... L3 X302 Connection cable to DC power supply module, four-core T1/T2 Thermal contact terminal T1, T2  Mounting aid for installation backplane  EDS94SPP101 EN 7.
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9 Accessories (overview) Filters Mains filters for power supply modules SSP94NF301 Pos. Description  Mains filter E94AZMPxxxx Mounting Instructions Elements on the filter Pos. Description X301 Mains connection for L1 ... L3 and PE X302 Connection cables to DC power supply module L1’ ...
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Accessories (overview) 9 Filters Mains filters for power supply modules General data Conformity and approval Approval UR UL508 Industrial Control Equipment, Underwriter Laboratories (File-No.
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9 Accessories (overview) Filters Mains filters for power supply modules Rated data Basis of the data Mains Voltage Voltage range Frequency range ULN [V] ULN [V] f [Hz] 3/PE AC 230 180 - 0 % ... 264 + 0 % 45 ... 65 3/PE AC 400 320 - 0 % ... 440 + 0 % 45 ... 65 3/PE AC 500 400 - 0 % ... 550 + 0 % 45 ... 65 Voltage Freq. Current [A] Current [A] c max. +55° C Number of phases [V] [Hz] c max.
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Accessories (overview) 9 Filters Mains filters for power supply modules Dimensions SSP94NF102 All dimensions in millimetres. a a1 b1 b2 E94AZMP0084 90 60 360 ±5 350 ±5 E94AZMP0294 120 8.6 90 460 ±5 450 ±5 16.0 [mm] EDS94SPP101 EN 7.
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9 Accessories (overview) Filters Mains filters for power supply modules SSP94NF302 All dimensions in millimetres. Mass [kg] E94AZMP0824 29.0 E94AZMP2004 51.5 Installation steps For information on this topic, please see the corresponding mounting instructions. 506  EDS94SPP101 EN 7.
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Accessories (overview) 9 Filters Mains filters for power supply modules Terminal data Mains Terminal X301 Labelling Description L1 L2 L3 Connection of the mains phases L1, L2, L3  Connection for the supply-side PE conductor with M5 ring cable lug SSP94NF106 Terminal data Max. conductor cross-section E94AZxP0084 E94AZxP0294 Tightening torque [mm2] [AWG] [Nm] [lb-in]  10 6 1.2 ... 1.5 10.6 ... 13.
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9 Accessories (overview) Filters Mains filters for power supply modules Terminal data Mains Terminal X301 Labelling Description L1 L2 L3 PE Connection of mains phases L1, L2, L3 and PE conductor SSP94NF306 Terminal data Max.
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Accessories (overview) 9 Filters Mains filters for power supply modules Fan Terminal X11 Labelling Description GE GND External supply 24E 24 V External supply through safely separated power supply unit (SELV/PELV) SSP94NF309 Terminal data Conductor cross-section E94AZMP0824 E94AZMP2004 Tightening torque [mm2] [AWG] 0.2 ... 2.5 24 ... 12 [Nm] [lb-in] - Connection plan Standard mounting Mounting variant K1 K1 L1 L2 L3 PE L1 L2 L3 PE F1...
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9 Accessories (overview) Filters Mains filters for power supply modules Standard mounting Mounting variant K1 K1 L1 L2 L3 PE L1 L2 L3 PE F1...F3 F1...F3 T1 T2 + L1 L2 L3 X111 24V 0V X11 X112 L1 L2 L3 PE (GN/YE) 1 (BK) 2 (BK) 3 (BK) X302 1 (BK) 2 (BK) 3 (BK) + E94APNExxxx SSP94NF305 L1 L2 L3 X111 SSP94NF305 Connection concept E94AZMPxxxx E94APNExxxx F1 ... F3 K1 510 T1 T2 X11 + Fig.
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Accessories (overview) 9 Filters Mains filters for regenerative power supply modules 9.10.3 Mains filters for regenerative power supply modules E94AZMR001 Pos. Description  Mains filter Mounting Instructions Elements on the filter Pos.  Description Nameplate  Lifting aid  Parking position of the IT screw  Mounting aid for mounting base  PE terminal X320 Terminal L1 ... L3 X321 Connecting cable L1.1 ... L3.1 X322 Connecting cable L1.2 ... L3.
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9 Accessories (overview) Filters Mains filters for regenerative power supply modules Identification L Type: SSP94NF002 Type code c E94 A Z MR xxx 4 xx B Product range Version Accessories Type mains filter for regenerative power supply module Rated current [A] Voltage class 4 = 230 ... 400/500 V Design SD = short-distance motor cables LD = long-distance motor cables Operating mode B = block mode 512  EDS94SPP101 EN 7.
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Accessories (overview) 9 Filters Mains filters for regenerative power supply modules General data Mains data Mains types With grounded neutral (TT/TN systems) Operation permitted without restrictions IT systems Request specific measures from Lenze Protection of persons and equipment Enclosure Not in the wire range of the terminals EN 60529 IP20 NEMA 250 Protection against contact to type 1 Earth leakage current IEC/EN 61800-5-1 > 3.
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9 Accessories (overview) Filters Mains filters for regenerative power supply modules Rated data Basis of the data Mains Voltage Voltage range Frequency range ULN [V] ULN [V] f [Hz] 3/PE AC 230 180 - 0 % ... 264 + 0 % 45 ... 65 3/PE AC 400 320 - 0 % ... 440 + 0 % 45 ... 65 3/PE AC 500 400 - 0 % ... 550 + 0 % 45 ... 65 Voltage Freq. Current [A] Current [A] Number of phases [V] [Hz] c max. +45° C c max.
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Accessories (overview) 9 Filters Mains filters for regenerative power supply modules Dimensions E94AZMR002 All dimensions in millimetres. a m b1 b2 b3 [mm] E94AZRM0264SDB E94AZRM0264LDB E94AZRM0474SDB E94AZRM0474LDB [kg] 149 60 240 ±5 260 ±5 100 ±5 209 90 250 ±5 270 ±5 110 ±5 25 26 36 37 Installation steps For information on this topic, please see the corresponding mounting instructions. EDS94SPP101 EN 7.
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9 Accessories (overview) Filters Mains filters for regenerative power supply modules Terminal data Mains Terminal X320 Labelling Description L1 L2 L3 Connection of the L1, L2, L3 mains phases  Connection for the supply-side PE conductor with M5 ring cable lug SSP94NF406 Terminal data Max. conductor cross-section Tightening torque  [mm2] [AWG] [Nm] [lb-in] E94AZMR0264xDB 10 6 1.2 ... 1.5 10.6 ... 13.3 1.0 x 4.0 E94AZMR0474xDB 25 2 2.5 22.1 1.0 x 6.
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Accessories (overview) 9 Filters Mains filters for regenerative power supply modules Connection plan K1 L1 L2 L3 N PE F1...F3 F4 4 O I RFR - - + + L1.1 L2.1 L3.1 K1 - + JR B + L1 L2 X320 K1 L3 X321 24E GE L1 L2 L3 +UG -UG X323 X111 + SB 24E GE K2 X2 E94AZMR0xx4xDB RFR GI X5 E94ARNE0xx4 X4 X8 X109 X110 ... DO2 GO X322 E94AZPP0364 X324 X112 L2.2 + L3.2 RB L1.2 Rb1 Rb2 L1 L2 L3 K2 15 4 94PSPVR01 E94ARNE0xx4 E94AZPP0364 E94AZMR0... F1 ...
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9 Accessories (overview) 9.10.4 RFI filters for single-axis controllers Filters RFI filters for single-axis controllers SSP94NF206 Pos. Description  RFI filter E94AZRSxxxx Mounting Instructions Elements on the filter Pos. 518 Description PE PE connection (for M5 ring or fork-type cable lug) X301 Mains terminal L1 ...
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Accessories (overview) Filters RFI filters for single-axis controllers 9 SSP94FF601 Pos. Description  RFI filter E94AZRSxxxx Mounting Instructions Elements on the filter Pos.  Description PE connection (for ring or fork-type cable lug M8) X301 Mains terminal L1 ...
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9 Accessories (overview) Filters RFI filters for single-axis controllers Identification L Type: SSP94NF002 c Type code E94 A Z R S xxx x Product range Version Accessories Type: RFI filter For 9400 SingleDrive Rated current [A] Voltage class 4 = 230 ... 400/500 V 520  EDS94SPP101 EN 7.
PAGE 522
Accessories (overview) 9 Filters RFI filters for single-axis controllers General data Conformity and approval Approval UR UL508 Industrial Control Equipment, Underwriter Laboratories (File-No.
PAGE 523
9 Accessories (overview) Filters RFI filters for single-axis controllers Rated data Basis of the data Mains Voltage Voltage range Frequency range ULN [V] ULN [V] f [Hz] 3/PE AC 230 180 - 0 % ... 264 + 0 % 45 ... 65 3/PE AC 400 320 - 0 % ... 440 + 0 % 45 ... 65 3/PE AC 500 400 - 0 % ... 550 + 0 % 45 ... 65 Voltage Frequency Current [A] Number of phases [V] [Hz] max. +45 °C c max. +55 °C c E94AZMS0044 230/400/500 50/60 3.5/3.5/3.5 2.2/2.2/2.
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Accessories (overview) 9 Filters RFI filters for single-axis controllers Dimensions SSP94NF005 All dimensions in millimetres. Mass [kg] E94AZMS0044 1.8 E94AZMS0104 2.3 E94AZMS0294 3.6 Installation steps For information on this topic, please see the corresponding mounting instructions. EDS94SPP101 EN 7.
PAGE 525
9 Accessories (overview) Filters RFI filters for single-axis controllers Terminal data Mains Terminal X301 Labelling Description L1 L2 L3 Connection of the mains phases L1, L2, L3  Connection for the supply-side PE conductor with M5 ring cable lug SSP94FF008 Terminal data Max. conductor cross-section [mm2] [AWG] E94AZRS0044 2.5 14 E94AZRS0104 4 12 E94AZRS0294 10 8 Tightening torque [Nm] [lb-in] 0.5 ... 0.6 4.42 ... 5.31 1.2 ... 1.5 10.6 ... 13.
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Accessories (overview) 9 Filters RFI filters for single-axis controllers Mains Terminal X301 Labelling Description L1 L2 L3 Connection of the mains phases L1, L2, L3  Connection for the supply-side PE conductor with ring cable lug M8 SSP94FF606 Terminal data Max. conductor cross-section [mm2] Tightening torque [AWG] [Nm] [lb-in] E94AZxS0544 50 0 10 88.5 E94AZxS0954 95 000 14 124.
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9 Accessories (overview) Filters RFI filters for single-axis controllers Connection plan K1 L1 L2 L3 N PE 1 (BK) 2 (BK) 3 (BK) PE (GN/YE) F1...F3 L1 L2 L3 PE X301 L1 L2 L3 PE X100 X302 E94AZxSxxxx E94AZPxxxxx SSP94NF007 K1 L1 L2 L3 N PE 1 (BK) 2 (BK) 3 (BK) PE (GN/YE) F1...F3 L1 L2 L3 X301 + X302 E94AZxSxxxx L1 L2 L3 + X100 E94ASxExxxxx SSP94FF610 526  EDS94SPP101 EN 7.
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Accessories (overview) Filters RFI filters for power supply modules 9.10.5 9 RFI filters for power supply modules SSP94FF001 Pos. Description  RFI filter E94AZRPxxxx Mounting Instructions Elements on the filter Pos.  Description Connection of PE conductor X301 Mains terminal L1 ... L3 X302 Connection cable to DC power supply module, four-core  Mounting aid for installation backplane  EDS94SPP101 EN 7.
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9 Accessories (overview) Filters RFI filters for power supply modules SSP94FF201 Pos. Description  RFI filter E94AZRPxxxx Mounting Instructions Elements on the filter 528 Pos. Description X301 Mains connection for L1 ... L3 and PE X302 Connection cables to DC power supply module L1’ ... L3’ and PE  Nameplate  EDS94SPP101 EN 7.
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Accessories (overview) 9 Filters RFI filters for power supply modules Identification L Type: SSP94NF002 c Type code E94 A Z R P xxx x Product range Version Accessories Type: RFI filter For 9400 power supply Rated current [A] Voltage class 4 = 230 ... 400/500 V EDS94SPP101 EN 7.
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9 Accessories (overview) Filters RFI filters for power supply modules General data Conformity and approval Approval UR UL508 Industrial Control Equipment, Underwriter Laboratories (File-No.
PAGE 532
Accessories (overview) 9 Filters RFI filters for power supply modules Rated data Basis of the data Mains Voltage Voltage range Frequency range ULN [V] ULN [V] f [Hz] 3/PE AC 230 180 - 0 % ... 264 + 0 % 45 ... 65 3/PE AC 400 320 - 0 % ... 440 + 0 % 45 ... 65 3/PE AC 500 400 - 0 % ... 550 + 0 % 45 ... 65 Voltage Freq. Current [A] Current [A] c max. +55° C Number of phases [V] [Hz] c max.
PAGE 533
9 Accessories (overview) Filters RFI filters for power supply modules Dimensions SSP94FF002 All dimensions in millimetres. b1 b2 [mm] 532 Mass [kg] E94AZRP0084 360 ±5 350 ±5 4.2 E94AZRP0294 430 ±5 420 ±5 4.5  EDS94SPP101 EN 7.
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Accessories (overview) 9 Filters RFI filters for power supply modules SSP94FF202 All dimensions in millimetres. Dimension l Mass [mm] [kg] E94AZRP0824 500 ±10 18.5 E94AZRP2004 600 ±10 21.0 Installation steps For information on this topic, please see the corresponding mounting instructions. EDS94SPP101 EN 7.
PAGE 535
9 Accessories (overview) Filters RFI filters for power supply modules Terminal data Mains Terminal X301 Labelling Description L1 L2 L3 Connection of the mains phases L1, L2, L3  Connection for the supply-side PE conductor with M5 ring cable lug SSP94FF006 Terminal data Max. conductor cross-section E94AZxP0084 E94AZxP0294 Tightening torque [mm2] [AWG] [Nm] [lb-in]  10 6 1.2 ... 1.5 10.6 ... 13.
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Accessories (overview) 9 Filters RFI filters for power supply modules Mains Terminal X301 Labelling Description L1 L2 L3 PE Connection of mains phases L1, L2, L3 and PE conductor SSP94NF306 Terminal data Max.
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9 Accessories (overview) Filters RFI filters for power supply modules Connection plan Standard mounting Mounting variant K1 K1 L1 L2 L3 PE L1 L2 L3 PE F1...F3 + E94AZRPxxxx X302 + L1 L2 L3 X111 X112 L1 L2 L3 PE (GN/YE) L1 L2 L3 X301 X302 1 (BK) 2 (BK) 3 (BK) + E94AZPxxxxx L1 L2 L3 X301 1 (BK) 2 (BK) 3 (BK) PE (GN/YE) E94AZRPxxxx + F1...F3 E94AZPxxxxx + + L1 L2 L3 X111 X112 L1 L2 L3 SSP94FF005 Fig. 9-6 Connection concept E94AZRPxxxx E94AZPxxxxx F1 ...
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Accessories (overview) Filters RFI filters for power supply modules Standard mounting 9 Mounting variant K1 L1 L2 L3 PE K1 L1 L2 L3 PE F1...F3 F1...F3 E94AZRPxxxx X302 X112 L1 L2 L3 E94APNExxxx + SSP94NF305 Fig. 9-7 L1 L2 L3 X111 SSP94NF305 Connection concept E94AZRPxxxx E94APNExxxx F1 ... F3 K1 EDS94SPP101 EN 7.
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9 Accessories (overview) 9.10.6 Sinusoidal filters 4 ... 16.5 A Filters Sinusoidal filters 4 ... 16.5 A SSP94SF001 Pos. Description  Sinusoidal filter EZS3-xxxA200 Mounting Instructions Elements on the filter 538 Pos. Description  Nameplate  Terminals (input: 1U1, 1V1, 1W1 / output: 1U2, 1V2, 1W2)  Shield connection  Terminal cover  PE connection  Fixing bracket  EDS94SPP101 EN 7.
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Accessories (overview) 9 Filters Sinusoidal filters 4 ... 16.5 A Identification L SINUSFILTER SINE-FILTER FILTRE-SINUS Type: SSP94SF002 c Type code e Z S 3 - xxxA xxx Product series Accessories Filter type S = sinusoidal filter Phases 3 = 3 phases Rated current [A] (rounded) Variant General data Conformity CE Low-Voltage Directive Approval UR UL508, Industrial Control Equipment, Underwriter Laboratories (File-No.
PAGE 541
9 Accessories (overview) Filters Sinusoidal filters 4 ... 16.5 A Rated data Type IN [A] PV [W] L [mH] m [kg] EZS3-004A200 U [V] 4.0 50 11.0 4.0 EZS3-010A200 10.0 80 5.1 5.5 EZS3-017A200 16.5 130 3.1 8.5 EZS3-024A200 23.5 160 2.5 14.5 32.0 180 2.0 19.0 37.0 190 1.7 21.0 EZS3-048A200 48.0 200 1.2 25.5 EZS3-061A200 61.0 230 1.0 33.5 EZS3-072A200 72.0 260 0.95 37.0 EZS3-090A200 90.0 300 0.8 53.0 EZS3-032A200 EZS3-037A200 fch [kHz] 0 ...
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Accessories (overview) 9 Filters Sinusoidal filters 4 ... 16.5 A Terminal data Terminal Sinusoidal filter Connection cross-sections EZS3-004A200 EZS3-010A200 EZS3-017A200 PE screw Tightening torque [mm2] [AWG] [Nm] [lb-in] 0.2 ... 6 24 ... 10 0.6 5.3 0.5 ... 16 20 ... 6 1.5 13.3 2.5 ... 25 10 ... 6 2 17.7 2.5 ... 35 12 ... 2 16 ... 50 1/0 ... 6 ∅ Tightening torque [Nm] [lb-in] M4 2 17.7 M5 3 26.
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9 Accessories (overview) 9.10.7 Sinusoidal filter 23.5 ... 90 A Filters Sinusoidal filter 23.5 ... 90 A SSP94SF001 Pos. Description  Sinusoidal filter EZS3-xxxA200 Mounting Instructions Elements on the filter Pos.  542 Description Nameplate  Terminals (input: 1U1, 1V1, 1W1 / output: 1U2, 1V2, 1W2)  Shield connection  Terminal cover  PE connection  Fixing bracket  EDS94SPP101 EN 7.
PAGE 544
Accessories (overview) 9 Filters Sinusoidal filter 23.5 ... 90 A Identification L SINUSFILTER SINE-FILTER FILTRE-SINUS Type: SSP94SF002 c Type code e Z S 3 - xxxA xxx Product series Accessories Filter type S = sinusoidal filter Phases 3 = 3 phases Rated current [A] (rounded) Variant General data Conformity CE Low-Voltage Directive Approval UR UL508, Industrial Control Equipment, Underwriter Laboratories (File-No.
PAGE 545
9 Accessories (overview) Filters Sinusoidal filter 23.5 ... 90 A Rated data Type IN [A] PV [W] L [mH] m [kg] EZS3-004A200 U [V] 4.0 50 11.0 4.0 EZS3-010A200 10.0 80 5.1 5.5 EZS3-017A200 16.5 130 3.1 8.5 EZS3-024A200 23.5 160 2.5 14.5 32.0 180 2.0 19.0 37.0 190 1.7 21.0 EZS3-048A200 48.0 200 1.2 25.5 EZS3-061A200 61.0 230 1.0 33.5 EZS3-072A200 72.0 260 0.95 37.0 EZS3-090A200 90.0 300 0.8 53.0 EZS3-032A200 EZS3-037A200 U fch IN fch [kHz] 0 ...
PAGE 546
Accessories (overview) 9 Filters Sinusoidal filter 23.5 ... 90 A Installation steps For information on this topic, please see the corresponding mounting instructions. Terminal data Terminal Sinusoidal filter Connection cross-sections EZS3-004A200 EZS3-010A200 EZS3-017A200 PE screw Tightening torque [mm2] [AWG] [Nm] [lb-in] 0.2 ... 6 24 ... 10 0.6 5.3 0.5 ... 16 20 ... 6 1.5 13.3 2.5 ... 25 10 ... 6 2 17.7 2.5 ... 35 12 ... 2 16 ... 50 1/0 ...
PAGE 547
9 Accessories (overview) Filters Sinusoidal filter 23.5 ... 90 A SSP94SF008 SSP94SF010 x 546 Stripping length depends on the filter size  EDS94SPP101 EN 7.
PAGE 548
Accessories (overview) Filters Sinusoidal filter 115 ... 150 A 9.10.8 9 Sinusoidal filter 115 ... 150 A SSP94SF101 Pos. Description  Sinusoidal filter EZS3-xxxA200 Mounting Instructions Elements on the filter Pos.  Description Nameplate  Terminals (input: 1U1, 1V1, 1W1 / output: 1U2, 1V2, 1W2)  Shield connection  Terminal cover  PE connection  Fixing bracket  Ring bolts EDS94SPP101 EN 7.
PAGE 549
9 Accessories (overview) Filters Sinusoidal filter 115 ... 150 A Identification L SINUSFILTER SINE-FILTER FILTRE-SINUS Type: SSP94SF002 c Type code e Z S 3 - xxxA xxx Product series Accessories Filter type S = sinusoidal filter Phases 3 = 3 phases Rated current [A] (rounded) Variant General data Conformity CE Low-Voltage Directive Approval UR UL508, Industrial Control Equipment, Underwriter Laboratories (File-No.
PAGE 550
Accessories (overview) 9 Filters Sinusoidal filter 115 ... 150 A Dimensions SSP94SF103 All dimensions in millimetres. a b b1 EZS3-115A200 420 235 EZS3-150A200 420 235 Type b2 e m 153 78.5 444 388 121 168 63.5 444 388 136 [mm] n [mm] Installation steps For information on this topic, please see the corresponding mounting instructions. EDS94SPP101 EN 7.
PAGE 551
9 Accessories (overview) Filters Sinusoidal filter 115 ... 150 A Terminal data Terminal Sinusoidal filter Connection cross-sections EZS3-115A200 EZS3-150A200 PE screw Tightening torque [mm2] [AWG] [Nm] [lb-in] 35 ... 95 4/0 ... 2 6 53.1 Tightening torque ∅ [Nm] [lb-in] 18 159.3 M8 Connection plan xxxx U V W 1U1 1V1 1W1 EZS3-xxxA200 1U2 1V2 1W2 M 3~ SSP94SF107 SSP94SF004 SSP94SF109 x 550 Stripping length depends on the filter size  EDS94SPP101 EN 7.
PAGE 552
Accessories (overview) Filters Sinusoidal filter 180 ... 480 A 9.10.9 9 Sinusoidal filter 180 ... 480 A SSP94SF201 Pos. Description  Sinusoidal filter EZS3-xxxA200 Mounting Instructions Elements on the filter Pos.  Description Nameplate  Connection 1U1, 1V1, 1W1 (inputs)  PE connection  Fixing bracket  Connection 1U2, 1V2, 1W2 (outputs)  Shield connection  Blocking point for lifting system EDS94SPP101 EN 7.
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9 Accessories (overview) Filters Sinusoidal filter 180 ... 480 A Identification L SINUSFILTER SINE-FILTER FILTRE-SINUS Type: SSP94SF002 c Type code e Z S 3 - xxxA xxx Product series Accessories Filter type S = sinusoidal filter Phases 3 = 3 phases Rated current [A] (rounded) Variant 552  EDS94SPP101 EN 7.
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Accessories (overview) 9 Filters Sinusoidal filter 180 ... 480 A General data Conformity and approval Conformity CE 2006/95/EC Low-Voltage Directive Protection of persons and equipment Degree of protection EN 60529 IP00 Earth leakage current IEC/EN 61800-5-1 > 3.
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9 Accessories (overview) Filters Sinusoidal filter 180 ... 480 A Rated data Voltage Current Output frequency Switching frequency Power loss Inductance U [V] IN [A] f [Hz] fch [kHz] PV [W] L [mH] 580 0.40 EZS3-180A200 180 EZS3-250A200 0 ... 550 EZS3-350A200 EZS3-480A200 250 0 ... 90 350 2 ... 4 480 810 0.35 1100 0.21 1550 0.
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Accessories (overview) 9 Filters Sinusoidal filter 180 ... 480 A Terminal data 1U1, 1V1, 1W1, 1U2, 1V2, 1W2 PE PES ∅ ∅ ∅ M10 M8 EZS3-180A200 M10 EZS3-250A200 M13 EZS3-350A200 EZS3-480A200 M16 Connection plan xxxx U V W 1U1 1V1 1W1 EZS3-xxxA200 1U2 1V2 1W2 M 3~ SSP94SF004 EDS94SPP101 EN 7.
PAGE 557
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9 Accessories (overview) 9.11 General accessories 9.11.1 Introduction General accessories Introduction For information about further accessories, please see the ”Servo Drives 9400” catalogue. 556  EDS94SPP101 EN 7.
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Accessories (overview) General accessories Shield mounting 9.11.2 9 Shield mounting Shield mounting kits facilitate the conductive connection of cable shields with a surface as large as possible. Good shield connections are an important part of wiring according to EMC guidelines. The shield connections on the devices are designed for different installations. If a recommended shield mounting cannot be implemented, e.g. because of thick cables, you can always choose an alternative.
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9 Accessories (overview) General accessories Shield mounting Shield mounting and cable cross-section Shield mountings contained in the scope of supply of the Servo Drives 9400: Type Axis module Installation backplane E94ASxE0024 E94ASxE0034 E94AZPS0034 E94AMxE0024 E94AMxE0034 E94AMxE0044 E94AZPM0044 E94ASxE0044 E94ASxE0074 E94AZPS0074 E94AMxE0074 E94AMxE0094 E94AZPM0094 E94ASxE0134 E94ASxE0174 E94ASxE0244 E94AZPS0244 E94AMxE0134 E94AMxE0174 E94AMxE0244 E94AZPM0244 Tab.
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Accessories (overview) 9 General accessories Shield mounting Select the shield mounting according to the cable characteristics. Lenze system cables a [mm2] EMC clip EMC wire clamp Cable tie d [mm] EZA... (spring clip) E94AZJS003 (C02) E94AZJS007 (C03) E94AZJS024 (C04) EZAMBKBM (metallic) 1.0 10.3 • • • - • 1.5 11.6 • • • - • 2.5 13.2 - • • - • 4.0 14.5 - • • • • 6.0 16.5 - - • • • 10 19.6 - - • • • 1.0 11.2 • • • - • 1.5 12.3 - • • - • 2.
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9 Accessories (overview) 9.11.3 Brake resistors General accessories Brake resistors Assignment of external brake resistors Rated mains voltage: ULr = 400/500 V For ULr = 230 V rated voltage, different assignments are applicable.  Note! Max. permissible brake resistor connecting cable length for devices E94A...
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Accessories (overview) 9 General accessories Brake resistors Power supply module Brake resistor Resistance Continuous power Quantity of heat R [Ω] P [W] QB [kWs] 200 30 ERBP027R200W E94APNE0104 ERBS027R600W 27 ERBS027R01K2 E94APNE0364 ERBG012R01K9 ERBG012R05K2 12 600 90 1200 180 1900 285 5200 780 E94APNE1004 ERBG005R02K6 5 2600 390 E94APNE2454 ERBG028D04K1 2.
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9 Accessories (overview) General accessories Brake resistors Operating conditions Climatic conditions Class 3K3 to EN 50178 Without condensation, average relative humidity 85 % Ambient temperature -10 °C ... +55 °C Above 45 °C the permanent power Pd is to be reduced by 2.5 %/°C Installation height 0 ...
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Accessories (overview) 9 General accessories Brake resistors ERBP... 1 0 2 T1 T2 5 4 RB1 3 RB2 6 ERBP001 Pos. Description Brake resistor Mounting Instructions Brake resistor elements Pos. Description  Nameplate  Thermal contact  Connecting cable brake resistor  Warning note  Connecting cable thermal contact  PE connection  Fixing bracket Identification L 0 ERBMXXX011 c Type code ERBx xxxx xxxx Product series Resistance RB [Ω] e.g. 470R = 470 Ω 075D = 7.
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9 Accessories (overview) General accessories Brake resistors General data Conformity CE Low-Voltage Directive Approvals UR UL508, Industrial Control Equipment, Underwriter Laboratories (File No.
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Accessories (overview) 9 General accessories Brake resistors ERBG001 Pos. Description Brake resistor Mounting Instructions Brake resistor elements Pos. Description  Nameplate Cable gland for brake resistor cable  Cable gland for thermal contact cable  Identification Lenze Type ERBG002 c Type code ERBx xxxx xxxx Product series Resistance RB [Ω] e.g. 470R = 470 Ω 075D = 7.5 Ω Permanent power Pd [W] e.g. EDS94SPP101 EN 7.1 120W = 120 W 01k2 = 1.
PAGE 568
9 Accessories (overview) General accessories Brake resistors General data Conformity CE Low-Voltage Directive Approvals UR UL508, Industrial Control Equipment, Underwriter Laboratories (File-No. E221095) for USA and Canada Degree of protection IP20 (protection against accidental contact according to NEMA 250 type 1) Vibration resistance Acceleration resistant up to EN50178, IEC61800-5-1 and Germanischer Lloyd, general conditions 0.
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Accessories (overview) 9 General accessories Brake resistors Dimensions ERBG003 Type a b e m n [mm] ERBG023D05K6 426 400 ERBG028D04K1 426 400 ERBG035D03K3 326 300 ERBG043D03K0 326 300 ERBG005R02K6 326 ERBG012R05K2 426 ERBG015R03K3 326 300 ERBG015R06K2 526 500 ERBG015R10K0 736 710 ERBG018R04K3 426 400 EDS94SPP101 EN 7.
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9 Accessories (overview) General accessories Brake resistors Free spaces for standard mounting ERBG005 All dimensions in millimetres. Free spaces for mounting variant ERBG006 All dimensions in millimetres. Installation steps For information on this topic, please see the corresponding mounting instructions. 568  EDS94SPP101 EN 7.
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Accessories (overview) 9 General accessories Brake resistors ERBS101 Pos. Description Brake resistor Mounting Instructions Brake resistor elements Pos. Description Nameplate   Terminal box  Cable gland for brake resistor cable  Fixing bracket  Cable gland for thermal contact cable  Warning note Identification ERBS104 c Type code ERBx xxxx xxxx Product series Resistance RB [Ω] e.g. 470R = 470 Ω 075D = 7.5 Ω Permanent power Pd [W] e.g. EDS94SPP101 EN 7.1 120W = 120 W 01k2 = 1.
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9 Accessories (overview) General accessories Brake resistors General data Conformity CE Low-Voltage Directive Approvals UR UL508, Industrial Control Equipment, Underwriter Laboratories (File No.
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Accessories (overview) General accessories Brake resistors 9 Dimensions Design 1 ERBS102 All dimensions in millimetres. Type a a1 [mm] ERBS075D01K4 1110 931 ERBS012R600W 550 371 ERBS015R800W 710 531 ERBS015R01K2 1020 841 ERBS018R800W 710 531 ERBS018R01K2 1020 841 ERBS018R01K4 1110 931 ERBS027R600W 550 371 ERBS027R01K2 1020 841 ERBS027R01K4 1110 931 ERBS047R400W 400 221 ERBS047R800W 710 531 EDS94SPP101 EN 7.
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9 Accessories (overview) General accessories Brake resistors Design 2 ERBS107 All dimensions in millimetres. Type a a1 [mm] 572 ERBS075D01K9 825 646 ERBS012R02K0 865 686 ERBS015R02K4 1020 841 ERBS018R01K9 825 646 ERBS018R02K8 1110 931  EDS94SPP101 EN 7.
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Accessories (overview) General accessories Brake resistors 9 Free spaces for standard mounting ERBS106 x y Wiring clearance Cable bending radius All dimensions in millimetres Free spaces for mounting variant ERBS105 x y Wiring clearance Cable bending radius All dimensions in millimetres Installation steps For information on this topic, please see the corresponding mounting instructions. EDS94SPP101 EN 7.
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9 Accessories (overview) 9.11.4 Power supply unit General accessories Power supply unit EZV1200-000 tra -S nze en Le erz ns- 5 A Ha 185 D-3 13 13 14 14 O D ut C pu 24 V D OK C + DC ok t + + ss e1 L -- g) + - /5 A tin ra - °F De 40 /+1 °C 3 60 L Po we rS up ply DC 24 V 24 2 8V 1 S L AL RIA OV ST L PR DU RO T IN NT MEN AP O D TE s on cti tru ins ins ma on to ati ting ll ta c ins nne ad co Refore be LIS 28 5 23 e1 50 -6 0 -1 on -2 DC In 1 Aput 1.
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Accessories (overview) 9 General accessories Power supply unit Overview Power supply unit Mains voltage Output voltage Output current VLN [V] VA [V] IA [A] EZV1200-000 1/N AC 230 EZV1200-001 3 AC 400 EZV2400-000 1/N AC 230 EZV2400-001 3 AC 400 EZV4800-000 1/N AC 230 EZV4800-001 3 AC 400 5 DC 24 10 20 Connection plan 1 + AC 85 … 264 V L + N PE - DC 22.5 … 28.5 V DC OK 13 14 ezv1200_07  Potentiometer At DC OK: 24 V, max.
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9 Accessories (overview) General accessories Power supply unit Function monitoring The LED, the active DC OK switching output and a potential-free contact provide the function monitoring. LED 576 Potential-free contact ON DC OK switching output U = 24 V BLINKING OFF Meaning Output voltage Description closed Uoutput > 0.
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Accessories (overview) General accessories Power supply unit 9 Standards General data/operating conditions Conformity CE Approval UL508 Industrial Control equipment (file no. E123528) Vibration resistance up to 30 g to IEC 68-2-27 Climatic conditions Class 3K3 to EN 60 721 Degree of pollution 2 to EN 50 178 Low-Voltage Directive (2006/95/EC) EMC regulation (2004/108/EC) Permissible temperature ranges Storage -40 °C ... +85 °C Operation -25 °C ...
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9 Accessories (overview) General accessories Power supply unit Input data Turn-on time < 1 s after applying the mains voltage Transient surge voltage protection varistor Output data Rated output voltage UN DC 24 V / ± 1 % Setting range of DC 22.5 ... 28.
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Accessories (overview) 9 General accessories Power supply unit Current requirement of 24-V supply I24V Type GG Connection Quantity [mA] Total [mA] Power supply modules E94APNE0104 1 450 E94APNE0364 3 450 E94APNE1004 4 E94APNE2454 5 X11 1 450 5 5600 1400 1400 Regenerative power supply modules E94ARNE0134 1 E94ARNE0244 3 X11 620 620 Multi Drive E94AMxE0024 E94AMxE0034 E94AMxE0044 1 X2 1120 E94AMxE0074 E94AMxE0094 2 X2 1220 E94AMxE0134 E94AMxE0174 E94AMxE0244 E94AMxE0324
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9 Accessories (overview) General accessories Power supply unit Current requirement of 24-V supply Type GG Connection [mA] [mA] Connections Keypad EZAEBK... X6 50 5 250 Digital outputs X4 70 6 420 Analog outputs X3 10 - 20 5 100 Encoder X8 110 Resolver X7 20 5 100 PROFIBUS E94AYCPM X200 130 5 650 PROFINET E94AYCER X240 140 DeviceNet E94AYCDN X225 130 Ethernet Powerlink E94AYCEP/E94AYCEC X210/X250 2 0 200 3 600 max.
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Accessories (overview) 9 General accessories Power supply unit Notes: ƒ The current requirement refers to the nominal voltage of 24 V. With a lower voltage, the current requirement increases linearly. ƒ The values are maximum values. If the real currents are known, this can be considered accordingly in the table. ƒ The typical current consumption is approx. 10 ... 20 % lower.
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 © 07/2010 ) Lenze Automation GmbH Hans-Lenze-Str. 1 D-31855 Aerzen Germany Service Lenze Service GmbH Breslauer Straße 3 D-32699 Extertal Germany +49 (0)51 54 / 82-0 ¬ | Þ +49 (0)51 54 / 82 - 28 00 Lenze@Lenze.de 00 80 00 / 24 4 68 77 (24 h helpline) ¬ | +49 (0)51 54 / 82-11 12 Service@Lenze.de www.Lenze.com EDS94SPP101 .BTJ EN 7.