3200 C .OdI Ä.OdIä Controller 3221 C / 3231 C / 3241 C E32GAC...
Please read these instructions before you start working! Follow the enclosed safety instructions. Tip! Information and tools concerning the Lenze products can be found in the download area under www.lenze.
Contents 1 2 3 4 5 i About this documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.1 Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.2 Conventions used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.3 Notes used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i 6 7 8 4 Contents Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 6.1 Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 6.2 EMC−compliant wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 6.3 Connecting voltage supply (24 V) . . . . . . . . . . . . . . . .
About this documentation 1 Document history 0Fig. 0Tab. 0 1 About this documentation Contents This documentation provides information on the application as directed of the Controllers 3221 C / 3231 C / 3241 C in the Lenze "Controller−based Automation" control system. Reference manual "Controller" Here you can find detailed information on the parameter setting and programming of the Lenze Controllers. Target group This documentation is directed at qualified skilled personnel according to IEC 60364.
1 About this documentation Conventions used 1.2 Conventions used This documentation uses the following conventions to distinguish between different types of information: Type of information Spelling of numbers Decimal Decimal separator Warnings UL warnings UR warnings Writing Example/notes Normal spelling Point Example: 1234 The decimal point is always used. For example: 1234.
About this documentation 1 Notes used 1.
2 Safety instructions General safety information 2 Safety instructions 2.1 General safety information Scope The following general safety instructions apply to all Lenze drive and automation components. The product−specific safety and application notes given in this documentation must be observed! For your own safety Danger! Disregarding the following basic safety measures may lead to severe personal injury and damage to material assets! ¯ Lenze drive and automation components ... ...
Safety instructions 2 General safety information Mechanical installation ¯ Install the product according to the regulations of the corresponding documentation. In particular observe the section "Operating conditions" in the chapter "Technical data". ¯ Provide for a careful handling and avoid mechanical overload. During handling neither bend components, nor change the insulation distances.
2 Safety instructions General safety information Maintenance and servicing ¯ The components are maintenance−free if the required operating conditions are observed. ¯ If the cooling air is polluted, the cooling surfaces may be contaminated or the air vents may be blocked. Under these operating conditions, the cooling surfaces and air vents must be cleaned at regular intervals.
Safety instructions 2 Product−specific safety instructions 2.2 Product−specific safety instructions ¯ The device is classified as a class A device and can cause radio interference in residential areas. In this case, the operator may have to take special measures. Any costs arising from these measures have to be paid by the operator. ¯ In case of error the device has to be switched to a deenergised state immediately. For this, disconnect the supply connector and a possibly available UPS pack.
2 Safety instructions Safety instructions for the installation according to UL/CSA 2.3 Safety instructions for the installation according to UL/CSA Approval Underwriter Laboratories (UL), UL508 and CSA C22.2 No. 142−M1987, (UL File Number E236341) Ratings ¯ Input 24 V DC, max. 1.7 A ¯ Max. Surrounding temperature: – 3221C: 55 °C, vertical or horizontal mounting – 3231 C / 3241 C: 45 °C, vertical (upright) mounting 50 °C, horizontal mounting Warnings! Field Wiring Markings Wiring Terminal MSTB 2.
Safety instructions 2 Safety instructions for the installation according to UL/CSA Homologation Underwriter Laboratories (UL), UL508 et CSA C22.2 n° 142−M1987, (n° de dossier UL E236341) Caractéristiques assignées ¯ Entrée 24 V CC, maximum 1.7 A ¯ Température ambiante maximale : – 3221 C : 55 °C, montage vertical ou horizontal – 3231 C / 3241 C : 45 °C, montage vertical 50 °C, montage horizontal Warnings! Marquage du câblage à pied d’oeuvre Bornier de câblage MSTB 2.5/3−STF−5.
2 Safety instructions Residual hazards 2.4 Residual hazards Danger! Hot surface during operation The heatsink at the back of the device gets very hot during operation. Possible consequences: ¯ Burns when touching the heatsink. ¯ Fire or smouldering fire if flammable material is placed near the heatsink or may get to it. Protective measures: ¯ Before working on the device, check its heatsink temperature.
Product description 3 Scope of supply 3 Product description EPM-S701 Controller I/O System 1000 32xxC_005 Fig. 3−1 Controller 3200 C with coupled I/O system 1000 (EPM−S701) System manual "I/O system 1000" Here you can find detailed information on the I/O system 1000. 3.
3 Product description Application as directed 3.2 Application as directed The Controller is used as directed if it is solely used for implementing control and operating concepts or for presenting information in usual industrial and commercial fields. A different use, or one beyond these purposes, is not permissible.
Product description 3 Device features 3.3 Device features Range Controller 3221 C 3231 C Mounting on standard DIN rail (35 mm) I/O system 1000 can be connected via internal backplane bus Intelâ chip set US15W Intelâ GMA 500 graphics, direct X 9.0E, open GL 2.0 AMIBIOS8â (password protection) Design ¯ ¯ Equipment ¯ ¯ ¯ ¯ ACPI 3.0 compliant power management Processor type Fanless Atomä 1.1 GHz Atomä 1.
3 Product description Identification 3.4 Identification Type: Input: HW: SW: 32xxC_002 Fig. 3−2 Pos.
Product description 3 Identification Type code Controller 3241 C E32GAC10000C4H x XXX−01S13 x xx 000 MC card 0 = without 5 = MC−PBM 6 = MC−PBS 7 = MC−PNC 8 = MC−PND 9 = MC−CAN2 D = MC−ISI Control technology runtime software 0 = without 3 = LPC1000 (V3.x) 4 = MPC1200 (V3.x) Visualisation runtime software 00 = without 14 = VisiWinNETâ Compact CE, 500 Power Tags Lenze ¯ BA_3231C ¯ 5.
3 Product description Controls and displays 3.5 Controls and displays 1 1 0 2 4 5 3 6 32xxC−001 Fig. 3−3 Pos. A B C D E F G 20 Control and display elements Description Controller Locking lever (DIN rail) Backplane bus contacts Guide for DIN rail with thermal connection via GapPad strips Status LEDs ( 21) Reset button Contact cover Lenze ¯ BA_3231C ¯ 5.
Product description 3 Controls and displays LED status displays LED Color 1 / Color 2 Power Green Yellow Green Yellow Interval Meaning Is ON constantly Is ON constantly Blinking (2.0 Hz) Blinking (0.5 Hz) Only for Controller 3241 C Green Blinking (5.0 Hz) Only for Controller 3241 C Green Yellow Blinking (5.0 Hz) Starting sequence properly completed. ¯ No pending error ¯ Controller is switched on ¯ Supply voltage OK The supply voltage has fallen below the minimum value.
3 Product description UPS functionality 3.6 UPS functionality In case of supply voltage failure, the UPS functionality (uninterrupted current supply) of the device provides a backup function for saving the user data (retain variables, logbook data) before the device will be switched off. In order to minimise the power consumption and increase the safety during the buffer times, circuitry parts that are not required can optionally be switched off during a supply voltage failure (e.g.
Technical data 4 General data and operating conditions 4 Technical data 4.1 General data and operating conditions General data Conformity and approval Conformity CE 2004/108/EC EAC TP TC 020/2011 (TR CU 020/2011) Approval UL Other RoHS UL 508 CSA C22.2 Process Control Equipment (File−No. E236341) 2011/65/EU Products are lead−free acc. to directive.
4 Technical data Mechanical data Operating conditions Ambient conditions Climatic Storage/transport Operation Air humidity Pollution Mechanical Vibration Shock Site altitude Storage/transport Operation EN 60721−3−2 EN 60721−3−2 EN 60721−3−3 EN 61131−2 2K3: −25 ... +70 °C 3K3: Horizontal mounting: 0 ... +50 °C (3221 C: 0 ... +55 °C) Vertical mounting: 0 ... +45 °C (3221 C: 0 ... +55 °C) 3K3 (without condensation, relative humidity 10 ...
Mechanical installation 5 Important notes 5 Mechanical installation 5.1 Important notes Danger! Hot surface during operation The heatsink at the back of the device gets very hot during operation. Possible consequences: ¯ Burns when touching the heatsink. ¯ Fire or smouldering fire if flammable material is placed near the heatsink or may get to it. Protective measures: ¯ Before working on the device, check its heatsink temperature.
5 Mechanical installation Dimensions 5.2 Dimensions 13 6m 100 mm 35 mm 112 mm 150 mm m 5 10 mm 32xxC_001 Fig. 5−1 26 32xxC_003 Dimensions and mounting clearances Lenze ¯ BA_3231C ¯ 5.
Mechanical installation 5 Mounting 5.3 Mounting Stop! Short circuit on the backplane bus contact The backplane bus signals are forwarded to the adjacent module of the I/O system 1000 via a contact strip. If electrically conductive material contacts this contact strip, a short circuit can be caused. Moreover, touching the contact strip can cause a static discharge. Possible consequences: ¯ Destruction of the device and/or the modules.
5 Mechanical installation Dismounting 5.4 Dismounting Danger! Hot surface during operation The heatsink at the back of the device gets very hot during operation. Possible consequences: ¯ Burns when touching the heatsink. ¯ Fire or smouldering fire if flammable material is placed near the heatsink or may get to it. Protective measures: ¯ Before working on the device, check its heatsink temperature.
Electrical installation 6 Important notes 6 Electrical installation 6.1 Important notes The installation must be carried out by qualified, skilled personnel familiar with the applicable national standards. Stop! Short circuit and static discharge The device contains components which are endangered in the case of short circuit or static discharge. Possible consequences: ¯ The device or parts of it will be destroyed.
6 Electrical installation EMC−compliant wiring 6.2 EMC−compliant wiring Notes on EMC−compliant wiring General notes ¯ The electromagnetic compatibility of the system depends on the type of installation and care taken. Especially consider the following: – Structure – Shielding – Earthing ¯ For installations differing from the one described, the evaluation of the conformity with the EMC Directive requires a check of the system regarding the EMC limit values.
Electrical installation 6 Connecting voltage supply (24 V) Connection plan 6.3 Connecting voltage supply (24 V) Stop! No device protection against excessive input voltage The voltage input is not fused internally. Possible consequences: ¯ The device can be destroyed when the input voltage is too high. Protective measures: ¯ Observe the max. permissible input voltage. ¯ Professionally fuse the device on the input side against voltage fluctuations and voltage peaks.
6 Electrical installation Interfaces for peripheral devices UPS connection 6.4 Interfaces for peripheral devices 6.4.1 UPS connection For Controller 3241 C only. Figure IPC001 6.4.2 Connection X9: ¯ Capacitor pack (CAPS−PACK) ¯ Battery pack (ACCU−PACK) Mounting instructions Connection type Cable type 2−pin socket Cable included in the scope of supply, length: 2.5 m (extension cable separately available) DVI interface For Controllers 3231 C and 3241 C only.
Electrical installation 6 Interfaces for peripheral devices Ethernet interface 6.4.3 Ethernet interface Figure IPC001 Connection X3 / X4: Ethernet X3 LAN1b (internal switch) X4 LAN1a (internal switch) Connection type RJ45 socket Cable type Network cable CAT5e S/FTP (recommended) Max. cable length 100 m Note! If the RJ45 plug connection is exposed to oscillating or vibrating stress: ¯ Use a strain relief in the immediate vicinity of the RJ45 socket.
6 Electrical installation Interfaces for peripheral devices EtherCAT interface 6.4.4 EtherCAT interface Figure Connection X2: EtherCAT IPC001 Connection type RJ45 socket Cable type Network cable CAT5e S/FTP (recommended) Max. cable length 100 m Note! If the RJ45 plug connection is exposed to oscillating or vibrating stress: ¯ Use a strain relief in the immediate vicinity of the RJ45 socket. ¯ Select the contact surface on which the device is mounted as fixing point of the strain relief.
Electrical installation 6 Interfaces for peripheral devices USB interface 6.4.5 USB interface Figure Connection IPC001 6.4.6 Connection type Cable type USB−A socket USB cable with USB−A plug Communication interface (MC card) Figure EL100−013 6.4.7 X5 / X6 / X7: USB 2.0 connection (max.
7 Maintenance Regular checks 7 Maintenance 7.1 Regular checks The system is maintenance−free. Nevertheless, visual inspections must be carried out at regular intervals which must not be too long, depending on the ambient conditions. Please check the following: ¯ Does the environment of the system still meet the operating conditions specified in the Technical data? ¯ Is the heat dissipation impeded by dust or dirt? ¯ Are the mechanical and electrical connections still okay? 7.
Maintenance 7 Exchanging GapPad strips 7.3 Exchanging GapPad strips Note! On the rear of the device, there are two GapPad strips. These strips serve to thermally connect the device to the DIN rail. If the strips are defective, they must be replaced ( 37). Mounting of the device on the DIN rail is limited to 20 plug cycles. Then the GapPad strips must be exchanged. New GapPad strips are available from Lenze (order number EPCZMEG). 0 1 1 32xxC_006 Fig. 7−1 Pos.
8 Index 8 Index 0 ...
Index N R Status LED, 21 Nameplate, 18 Radio interference, 11 Storage temperature, 24 Noise immunity, 23 Real Time Clock functionality, 22 Supply, 24 Notes, definition, 7 Regular checks, 36 Notes on EMC−compliant wiring, 30 Reset, 22 T Notes on mounting, 25 O Operating conditions, 24 Operating temperature, 24 Overview if the control/display elements, 20 P Pollution, 24 Product description, 15 Resetting the device (Reset), 22 Residual hazards, 14 S Safety instructions, 8 Technical data, 2
© 07/2014 | BA_3231C | .OdI | 5.0 | TD17 Lenze Automation GmbH Postfach 10 13 52, D−31763 Hameln Hans−Lenze−Str. 1, D−31855 Aerzen Germany +49 5154 82−0 +49 5154 82−2800 lenze@lenze.com www.lenze.com Lenze Service GmbH Breslauer Straße 3, D−32699 Extertal Germany 008000 2446877 (24 h helpline) +49 5154 82−1112 service@lenze.
