L−force Controls Ä.ND;ä BA_CPCx8xx .
Please read these instructions before you start working! Follow the enclosed safety instructions.
1 2 3 4 5 6 Contents i About this documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.1 Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.2 Conventions used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.3 Notes used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i 7 8 4 Contents Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 7.1 Regular checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 7.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 7.3 Repair . . . . . . . . . . . . . . . . . . . . . . . . . .
About this documentation 1 Document history 0Fig. 0Tab. 0 1 About this documentation Contents This documentation provides you with information about the intended use of the Industrial PC. The present manual is part of the "PC−based automation" manual collection which you can find on the DVDs of the same name. Target group This documentation is directed at qualified skilled personnel according to IEC 60364.
1 About this documentation Conventions used 1.2 Conventions used This documentation uses the following conventions to distinguish between different types of information: Type of information Identification Examples/notes Spelling of numbers Point Decimal separator In general, the decimal point is used. For instance: 1234.
About this documentation 1 Notes used 1.3 Notes used The following pictographs and signal words are used in this documentation to indicate dangers and important information: Safety instructions Structure of safety instructions: Danger! (characterises the type and severity of danger) Note (describes the danger and gives information about how to prevent dangerous situations) Pictograph and signal word Meaning Danger! Danger of personal injury through dangerous electrical voltage.
2 Safety instructions General safety information 2 Safety instructions 2.1 General safety information Scope The following general safety instructions apply to all Lenze drive and automation components. The product−specific safety and application notes given in this documentation must be observed! For your own safety Danger! Disregarding the following basic safety measures may lead to severe personal injury and damage to material assets! 8 ƒ Lenze drive and automation components ... ...
Safety instructions 2 General safety information Transport, storage ƒ Transport and storage in a dry, low−vibration environment without aggressive atmosphere; preferably in the packaging provided by the manufacturer. – Protect against dust and shocks. – Comply with climatic conditions according to the technical data. Mechanical installation ƒ Install the product according to the regulations of the corresponding documentation.
2 Safety instructions General safety information Maintenance and servicing ƒ The components are maintenance−free if the required operating conditions are observed. ƒ If the cooling air is polluted, the cooling surfaces may be contaminated or the air vents may be blocked. Under these operating conditions, the cooling surfaces and air vents must be cleaned at regular intervals.
Safety instructions 2 Product−specific safety instructions 2.2 Product−specific safety instructions ƒ The device is classified as a class A device and can cause radio interference in residential areas. In this case, the operator may have to take special measures. Any costs arising from these measures have to be paid by the operator. ƒ In the event of a fault, unplug the power connector immediately and send back the device to the manufacturer.
2 Safety instructions Safety instructions for the installation according to UL 2.3 Safety instructions for the installation according to UL Original − English Approval Underwriter Laboratories (UL), UL508 and CSA C22.2 No. 142−M1987, (UL File Number E236341) Ratings ƒ Input 18 ... 30 V DC , max. 4 A ƒ ACCU−Pack and CAPS−Pack: max 0.6 A ƒ Max. ambient temperature 50 °C. ƒ Optional communication ratings: – RS232−Connection: max. 3 A – USB−Connection: max. 1 A – PS/2−Connection: max.
Safety instructions 2 Safety instructions for the installation according to UL Original − French Homologation Underwriter Laboratories (UL), UL508 et CSA C22.2 n° 142−M1987, (n° de dossier UL E236341) Caractéristiques assignées ƒ Alimentation 18 ... 30 V CC , 4 A max. ƒ Pack ACCU et CAPS : maximum 0,6 A ƒ Température ambiante maximale : 50 °C.
3 Product description Scope of supply 3 Product description 3.1 Scope of supply Quanti Name ty 1 Control cabinet PC 1 Connection plug for voltage supply 1 DVD "PC based Automation" 1 Test report 1 Device pass card Note! After receipt of the delivery, check immediately whether the items match the accompanying papers. We do not accept any liability for deficiencies claimed subsequently.
Product description 3 Application as directed 3.2 Application as directed The industrial PC is used as directed if it is solely used for implementing control and operating concepts or for presenting information in usual industrial and commercial fields. A different use, or one beyond these purposes, is not permissible.
3 Product description Device features 3.3 Device features CPC 2800 Design l PC housing made of powder−coated sheet steel and aluminium Mounting l For installation in control cabinets Electrical supply l l Computer unit Ports 24 V DC voltage supply Lithium battery for buffering the real time clock (RTC) l ETX module with – Intelâ Atom N270, 1.
Product description 3 Identification 3.4 Identification 31855 Aerzen; Germany Made in Germany Type 107AT12345 107AT12345 DVIUSB−012 Type designation Type code (catalogue/order no.) Technical data Customised material number Bar code with serial number Manufacturer address Certification CE mark CPC 2800 type code EP8GAC 00000 x x x x x 00− x x xx x x x x 000 Processor C = Intelâ Atomä 1.6 GHz 9 = Intelâ Coreä Duo 1.
3 Product description Identification CPC 2800 type code EP8GAC 00000 x x x x x 00− x x xx x x x x 000 DVD drive 0 = without 1 = DVD writer drive UPS 0 = without 1 = ACU UPS control unit External memory card 00 = without C3 = Compact Flash ³512 MB C6 = Compact Flash ³4 GB C7 = Compact Flash ³8 GB Operating system 0 = without 4 = Windowsâ CE 6 Prof. 5 = Windowsâ Embedded Std. 2009 on Compact Flash 6 = Windowsâ Embedded Std.
Product description 3 Controls and displays 3.5 Controls and displays 0 0 1 2 3 4 5 6 7 8 9 : ; CPC2700−001 Pos. Description Control cabinet PC DVD drive (optional) BA_CPCx8xx EN 3.0 PS/2 LAN (Ethernet) Status LEDs Error (red): l Is lit if a power supply failure has occurred; HD (yellow): l Indicates access to a storage medium. Power (green): l Is lit when the supply voltage is present. l Flashes (−−−−−−−−) in the case of a hardware error.
3 Product description Options ACU UPS control unit 3.6 Options 3.6.1 ACU UPS control unit Description The optional ACU UPS control unit in connection with a battery or capacitor pack adds a UPS functionality to the Industrial PC of the EL 1800−9800, CS 5800−9800, CPC 2800, and 3241 C series. The ACU UPS control unit is either pre−equipped by the factory or can be refitted by the Lenze Service staff.
Product description 3 Baseboard 3.7 Baseboard FLAT-PANEL-LVDS FAN0 VGA POWER HARDDISK / CD-ROM X4 X3 0 1 5 FAN3 FAN2 2 20 BLIGHT X1 USB-µCON X2 3 T4A RT GE GN MOUSE CF-CARD USB_C USB_A RESET USB_B ACCU POWER FAN1 COM1 1 F1 2 4 19 CR2450 x8xx_001 BA_CPCx8xx EN 3.
4 Technical data General data and operating conditions 4 Technical data 4.1 General data and operating conditions General data Conformity and approval Conformity CE EN 61000−6−4 EN 61000−6−2 EMC Directive Class A, industrial premises UL 508 CSA C22.2 Programmable Controllers (File−No.
Technical data 4 General data and operating conditions Operating conditions Mounting conditions Place of installation Control cabinet Mounting position Vertically with the ventilation slots at the top/bottom Ambient conditions Climatic Storage −10 ... +60 °C Transport −10 ... +60 °C Operation Equipment−dependent ( 23) Relative humidity 10 ...
4 Technical data Electrical data Permissible ambient temperatures for systems with "Smart Cool" cooling l Standard device l With standard hard disk With hard disk for l With hard disk for l With DVD writer continuous extended drive operation (24/7) temperature 1) range l Up to 1 GB RAM l With CF card Processor [°C] Intelâ Coreä Duo 1.66 GHz at max. 50 % CPU utilisation 5 ... 45 5 ... 45 0 ... 45 5 ... 40 5 ... 40 5 ... 40 0 ... 40 5 ... 40 2) Intelâ Coreä Duo 1.66 GHz at max.
Technical data 4 Mechanical data 4.3 Mechanical data Versions and weights Device housing Mass *) Side cover [kg] CPC 2800 Powder−coated sheet steel Powder−coated aluminium 3.5 30 Without optional accessories (hard disk, DVD drive, etc.) 178 101 40 21 280 340 310 9 *) CPC2700−003 All dimensions in millimetres. BA_CPCx8xx EN 3.
5 Mechanical installation Important notes 5 Mechanical installation 5.1 Important notes The installation must be carried out by qualified, skilled personnel familiar with the applicable national standards. Proceed as follows for the mounting: 1. Check that the installation location meets the operating conditions specified in the technical data. 2. Prepare the control cabinet mounting plate. – Observe the dimensions and mounting clearances ( 25).
Electrical installation 6 Important notes 6 Electrical installation 6.1 Important notes The installation must be carried out by qualified, skilled personnel familiar with the applicable national standards. Stop! Short circuit and static discharge The device contains components which are endangered in the case of short circuit or static discharge. Possible consequences: ƒ The device or parts of it will be destroyed.
6 Electrical installation Wiring according to EMC 6.2 Wiring according to EMC General notes l The electromagnetic compatibility of the system depends on the type and accuracy of the installation. Please especially note the following: – Structure – Shielding – Earthing l In the case of a differing installation it is required for evaluating the conformity to the EMC Directive to check the system with regard to compliance with the EMC limit values.
Electrical installation 6 Connecting the supply and peripheral devices Terminal diagram supply 6.3 Connecting the supply and peripheral devices 6.3.1 Terminal diagram supply L1 N PE S F L1 N 0 USV + ~ 1 0 V PE +24 V + = 0V 2 + +24 3 Elx7xx−006 IPC Power supply unit Battery pack (Option) Capacitor pack (Option) Note! ƒ Observe the max. permissible input voltage. Professionally fuse the device on the input side against voltage fluctuations and voltage peaks.
6 Electrical installation Connecting the supply and peripheral devices UPS−PACK connection (X102) 6.3.3 UPS−PACK connection (X102) Description Terminal for Battery pack / Capacitor pack Connection type Cable type 2−pin socket In the scope of supply of the pack; length 2.5 m; extension available IPC001 6.3.
Electrical installation 6 Connecting the supply and peripheral devices Ethernet interface (X107) 6.3.7 Ethernet interface (X107) Description Ethernet connection 10/100 Mbps Green LED (SPEED): on = 100 MBPS off = 10 Mbps Yellow LED (LINK/ACTIVITY): on or blinking = LINK /ACTIVITY off = no LINK Connection type Cable type RJ45 socket Network cable CAT5 S/UTP or CAT5e S/FTP (recommended), cable length: max.
7 Maintenance Regular checks 7 Maintenance Stop! Short circuit and static discharge The device contains components which are endangered in the case of short circuit or static discharge. Possible consequences: ƒ The device or parts of it will be destroyed. Protective measures: ƒ Always switch off the voltage supply when working on the device. This particularly applies: – Before connecting / disconnecting connectors. – Before plugging in / plugging out modules.
Maintenance 7 Cleaning 7.2 Cleaning Stop! Sensitive surfaces and components The device can be damaged if it is not appropriately cleaned. Possible consequences: ƒ The housing gets scratched or dull if you use alcoholic, solvent−containing or scouring cleaning agents. ƒ Electrical components can be damaged ... – by a short circuit caused by humidity. – by static discharge. Protective measures: ƒ Observe the following notes. ƒ Before cleaning, disconnect the device from the power supply.
7 Maintenance Repair Remove the PC housing 7.3 Repair 7.3.1 Remove the PC housing 0 1 0 cpc2700−005 1. Remove the mains cable ( 29). 2. Loosen the four screws on the left side of the housing. 3. Remove the cover . 7.3.2 Mount the PC housing 1. Place the cover on the left side of the housing. 2. Attach the cover with the four screws . 3. Plug on the mains cable ( 29). 7.3.
Maintenance 7 Repair Fuse change FAN3 + FAN2 MC CA N2 20 19 1 BLIGHT 0 USB-µCON 2 CR2450 CA N2 CA N1 F1 T4A ACCU RESET POWER CF-CARD ELx7xx−017 How to proceed: 1. Remove the MC Card, if inserted. 2. Remove the old battery from the support. 3. Insert a new approved battery top. into the support so that the positive pole is at the According to European legislation you are obliged to dispose of batteries separately, using the take−back systems specified. 7.3.
7 Maintenance Repair Fuse change FAN3 FAN2 MC CA N2 20 19 1 BLIGHT 0 USB-µCON CA N1 2 CR2450 CA N2 F1 T4A ACCU RESET POWER CF-CARD ELx7xx−018 How to proceed: 1. Remove the MC Card, if inserted. 2. Remove the old fuse from the support. 3. Insert a new approved fuse 36 into the support. BA_CPCx8xx EN 3.
Index 8 8 Index A ACU UPS control unit, 20 Ambient conditions − Climatic, 23 − Site altitude, 23 Application as directed, 15 Approbation, 22 B Back−up battery, change, 34 Baseboard, 21 Battery, change, 34 Electrical installation, 27 − COM, 30 − EMC−compliant wiring, 28 − Ethernet, 31 − LAN, 31 − Mains, 29 − MC card, 31 − Monitor, 30 − PS/2, 30 − RS232, 30 − Terminal diagram, 29 − UPS, 30 − USB, internal, 31 EMC, 22 M Mains connection, 29 Maintenance, 32 − Back−up battery, 34 − Cleaning, 33 − Fuse,
8 Index R Short circuit, 27, 32 U Radio interference, 11 Site altitude, 23 UPS, 20 Static discharge, 27, 32 UPS connection, 30 Supply, 24 USB connection, internal, 31 RS232 connection, 30 T V S Technical data, 22 Validity, documentation, 5 Regular checks, 32 Repair, 34 Safety, 22 Safety instructions, 8 − application as directed, 15 − definition, 7 − layout, 7 − Electrical data, 24 − General data, 22 − mechanical data, 25 − Operating conditions, 23 Voltage supply, 24 Temperatures, 23 W
© 01/2014 F ( Ê ü Lenze Automation GmbH Postfach 10 13 52, D−31763 Hameln Hans−Lenze−Str. 1, D−31855 Aerzen Germany Service +49 5154 82−0 ( Ê +49 5154 82−2800 lenze@lenze.com Lenze Service GmbH Breslauer Straße 3, D−32699 Extertal Germany 008000 2446877 (24 h helpline) +49 5154 82−1112 service@lenze.com www.lenze.com BA_CPCx8xx § .ND; § EN § 3.
