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Operating Instructions

EDB2112UB

00414276

Fieldbus module type 2112

INTERBUS-LOOP



INTERBUS-Loop

2112

IN OUT

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Summary of content (53 pages)

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Show/Hide Bookmarks EDB2112UB 00414276 Operating Instructions INTERBUS-Loop IN OUT 2112 Fieldbus module type 2112 INTERBUS-LOOP
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Show/Hide Bookmarks These Operating Instructions are valid for fieldbus modules with the following nameplates: 2112 IB. VA. 0.1 (INTERBUS-Loop) In connection with the unit series as from the nameplate data: 820X 820X 821X 821X 822X 822X 82EV 82EV 93XX 93XX E. E./C. E. E./C. E. E. 2x. 2x. 2x. 2x. 1x. 1x. VA 1x E. 2x. E./C. 2x. 1x. 1x. 2x. 2x. 1x. 1x. 0x 0x 1x. 1x.
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Show/Hide Bookmarks Contents 1 Preface and general information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.1 About these Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.1 Terminology used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1.2 Items supplied . . . . . . . . . . . . . . . . . . . . . .
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Show/Hide Bookmarks Contents 6 Parameter setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6.1 Process data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1.1 Process data assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1.1.1 General information . . . . . . . . . . . . . . . .
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Show/Hide Bookmarks Preface and general information 1 Preface and general information 1.1 About these Operating Instructions • These Operating Instructions are intended for safety-relevant working on and with the 2112 fieldbus module. They contain safety information which must be observed. • All personnel working on and with the 2112 fieldbus module must have these Operating Instructions available and observe the information and notes relevant for them.
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Show/Hide Bookmarks Preface and general information 1.2.1 Legal regulations Labellingg Nameplate CE mark Lenze 2112 fieldbus modules are Conforms to the EC Low Voltage Directive unambiguously identified by their nameplates. Application as directed 2112 fieldbus module • Operate the fieldbus module only under the conditions prescribed in these Operating Instructions. • The fieldbus module is an additional module and can be optionally attached to the Lenze controller series 82XX, 8200, and 93XX.
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Show/Hide Bookmarks Safety information 2 Safety information 2.1 Persons responsible for safety Operator • An operator is any natural or legal person who uses the drive system or on behalf of whom the drive system is used. • The operator or his safety personnel is obliged – to ensure the compliance with all relevant regulations, instructions and legislation. – to ensure that only skilled personnel works on and with the2102IB fieldbus module.
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Show/Hide Bookmarks Safety information 2.3 Layout of the safety information • All safety information has a uniform layout: – The icon characterizes the type of danger. – The signal word characterizes the severity of danger. – The note text describes the danger and gives information on how to prevent dangerous situations. Signal word Note Icons used Warning of damage to persons Warning of hazardous electrical voltage Signal words Danger! Warns of impending dangeU.
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Show/Hide Bookmarks Technical data 3 Technical data 3.1 Features • Attachable additional module for Lenze controller series 82XX, 8200 vector, and 93XX • Bus connection via remote bus to RS485 standard • Maximum distance between participants: 20 m • Max. loop length: 200 m • Variable process data configuration 3.
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Show/Hide Bookmarks Technical data 3.3 Rated data Field Communication medium Supply voltage Insulation voltage - bus systems: • to PE • to external supply (terminal 39/59) • to power stage – 820X / 821X – 822X / 93XX / 8200 vector • to the control terminals – 8200 vector – 820X – 821X – 822X / 93XX • to external bus system Degree of pollution 3.4 Values ASIC LPCII Voltage supply via INTERBUS-Loop.
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Show/Hide Bookmarks Technical data 3.6 Communication data 3.6.1 Processing time of the controller The INTERBUS transfer time or cycle time is added to the processing time in the controller. The processing time of the controller depends on the controller series and type. The cycle time of the bus system is independent of the processing time of the controller. Processing time 820X For the 820X series several processing steps are required. These steps are processed cyclically.
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Show/Hide Bookmarks Technical data 3-4 BA2112EN
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Show/Hide Bookmarks Installation 4 Installation 4.1 Connections of the fieldbus module 2112 1 2 3 4 INTERBUS loop IN No. 6 OUT 5 7 2112 Fig. 4-1 Name/meaning of the module elements Name/Meaning Yellow bus LED 1 Status: Bus communication ON Fieldbus module 2112 has been initialized INTERBUS communication with the master is possible. OFF Fieldbus module 2112 is not supplied with voltage yet.
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Show/Hide Bookmarks Installation 4.2 Mechanical installation • If necessary, remove the keypad which was previously attached to the controller before. • Plug the 2112 fieldbus module into the corresponding interface of the controller and fasten it with the fixing screw (see Fig. 4-1). Tighten the screws to ensure a good PE connection. 4.3 Electrical installation Tip! The communciation of 820X and 821X controllers may be disrupted by electromagnetic radiation.
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Show/Hide Bookmarks Installation 2112IBL001 Fig. 4-2 Wiring example for the bus system INTERBUS-Loop Pos. Element Function 1 Host (e.g. PC or PLC) with INTERBUS master interface module Master 2.1 Bus terminal Connects a remote bus to the INTERBUS-Loop terminal 2.2 INTERBUS-Loop terminal Start / end of INTERBUS-Loop 3 Remote bus Connects the INTERBUS master module with the bus terminal and/or other remote bus modules.
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Show/Hide Bookmarks Installation 4-4 BA2112EN
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Show/Hide Bookmarks Commissioning 5 Commissioning Stop! • Before switching on the mains voltage, check the wiring for completeness, earth fault and short circuit. • Keep to the switch-on sequence! (Chapters 5.1 to 5.4) 5.1 Configuration of the host for communication with the 2112 fieldbus module With INTERBUS-Loop the master does not have to be configured. Please observe that a 4th generation master is used for the communication between host and 2112 fieldbus module. 5.
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Show/Hide Bookmarks Commissioning 5.3 82XX / 8200 vector Drive control via INTERBUS-Loop 1. For drive control via INTERBUS, change the setting of the Lenze parameter operating mode (C0001) from 0 to 3. 2. Determination of the control mode – DRIVECOM control (C0009 ≠ 11, 12) – Unit control (C0009 = 11) – User defined control profile (C0009 = 12) 5-5 ! Note: Impermissible for 82XX controllers, see 3. Terminal 28 (ctrl.
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Show/Hide Bookmarks Commissioning 5.4 Enable controller via INTERBUS-Loop The 2112 fieldbus module offers the user the possibility to operate the controller with different control modes: • Standard unit control • DRIVECOM control • User defined control profile The bit assignment of the control and status word depends on the control mode selected.
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Show/Hide Bookmarks Commissioning 5.4.2 DRIVECOM control Tip ! • As soon as the fieldbus module is attached to the 93XX controller, the controller is inhibited. DRIVECOM sets the status SWITCH-ON INHIBIT. • Points 1. to 5. (see below): – For enabling the controller, the status OPERATION ENABLE must be set once through the DRIVECOM control word. – The controllers 821X, 8200 vector and 822X need a speed setpoint to be enabled.
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Show/Hide Bookmarks Commissioning 5.4.3 User defined control profile The controllers 93XX and 8200 vector offer the possibility to link the process data words 1 and 2 through the AIF block (see Process Data Assignment for 93XX and 8200 vector): 1. Controller settings as described in chapter 5.3 2. Selection of user defined control profile with C0009 = 12 3. Automatic enabling.
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Show/Hide Bookmarks Commissioning 5-6 BA2112EN
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Show/Hide Bookmarks Parameter setting 6 Parameter setting Tip! PCP communication is not supported. Parameter data (= Lenze codes) can be changed through a keypad which can be attached to the controller. 6.1 Process data 6.1.1 Process data assignment 6.1.1.1 General information Process data are cyclically exchanged between the controller and the master. They are subdivided into • Process output data (PO data) • Process input data (PI data) Here the data flow starts from the master, i.e.
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Show/Hide Bookmarks Parameter setting Assignment of process input data words Meaning for Unit control C0009 = 11 Byte No. DRIVECOM control C0009 ≠ 11, 12 User defined control profile C0009 = 12 (only 8200 vector / 93XX) 1 HIGH byte; bit 8-15 2 LOW byte; bit 0-7 PIW1 DRIVECOM status stat s word PIW2 82XX / 8200 vector: 93XX: 1 HIGH byte; bit 8-15 2 LOW byte; bit 0-7 6.1.1.
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Show/Hide Bookmarks Parameter setting 6.1.1.3 Process-data assignment for 8200 vector Digital and analog input and output signal can be configured freely (see Operating Instructions “8200 vector”: Codes C0410, C0412, C0417 and C0421). The change of the code C0001 to 3 starts the preconfiguration of the process data words in the controller (see chapter 5.3, ( 5-2) ). Structure of the PO-data response (data to drive) Byte 1 Control word High byte Byte 2 Control word Low byte Byte 3 AIF-IN.
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Show/Hide Bookmarks Parameter setting 6.1.1.4 Process-data assignment for 93XX With the 93XX controller the process data assignment can be changed by reconfiguring the function blocks AIF-IN and AIF-OUT. Structure of the PO data response Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Control word High byte Control word Low byte AIF-IN.W1 High byte AIF-IN.W1 Low byte AIF-IN.W2 High byte AIF-IN.W2 Low byte AIF-IN.W1 to AIF-IN.W2 depend on the signal configuration selected under C0005.
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Show/Hide Bookmarks Parameter setting A IF -IN * A IF -IN D C T R L A IF -C T R L .B 3 Q S P A IF -C T R L .B 8 D IS A B L E A IF -C T R L .B 9 C IN H A IF -C T R L .B 1 0 T R IP -S E T Q S P A IF -C T R L .B 8 D IS A B L E A IF -C T R L .B 9 C IN H A IF -C T R L .B 1 0 T R IP -S E T B it 0 A IF -C T R L .B 1 T R IP -R E S E T A IF -C T R L .B 0 A IF -C T R L .B 2 A IF -C T R L .B 4 A IF -C T R L .B 5 1 6 B it A IF -C T R L .B 6 A IF -C T R L .B 7 A IF -C T R L .
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Show/Hide Bookmarks Parameter setting Structure of the PI data response (data from drive) Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 DRIVECOM Status word High byte DRIVECOM Status word Low byte AIF-OUT.W1 High byte AIF-OUT.W1 Low byte AIF-OUT.W2 High byte AIF-OUT.W2 Low byte AIF-OUT.W1 to AIF-OUT.W2 depend on the signal configuration selected under C0005.
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Show/Hide Bookmarks Parameter setting A IF -O U T * A IF -O U T B it 0 C 1 1 9 5 A IF -O U T .D 2 C 0 8 5 2 C 0 8 5 8 /3 C 0 1 1 6 /1 6 C 0 1 1 6 /1 7 C 0 1 1 6 /3 2 C 0 8 5 1 F D O -1 5 F D O -1 6 F D O -3 1 A IF -O U T .
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Show/Hide Bookmarks Parameter setting 6.1.2 Unit control (C0009 = 11) In the following the bit assignment of control and status word is under C0009 = 11: 6.1.2.
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Show/Hide Bookmarks Parameter setting Control word for 93XX 9300 C0005 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 9300 Servo 1xx3 4xx3 5xx3 6xx3,7xx3 9300 Positioning controller 2xxx3 9300 Cam profiler 9300 Vector xxx3 4xx3 1xxx, 2xxx, 3xxx, 5xxx, 10xxx, 11xxx NSET-JOG*1 Reserved NSET-JOG*1 Reserved Reserved CSEL1-CAM*1 NSET-JOG*1 NSET-JOG*2 Reserved NSET-JOG*2 Reserved Reserved CSEL1-CAM*2 NSET-JOG*2 NSET-N-INV NSET-N-INV NSET-N-INV NSET-N-INV Reserved CSEL1-CAM*4 NSET-N-INV AIF-CTRL.
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Show/Hide Bookmarks Parameter setting 6.1.2.
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Show/Hide Bookmarks Parameter setting Status word for 93XX 9300 Servo C0005 1xx3 4xx3 5xx3 6xx3,7xx3 0 1 2 3 DCTRL-PAR1-0 DCTRL-IMP MCTRL-IMAX MCTRL-MMAX DCTRL-PAR1-0 DCTRL-IMP MCTRL-IMAX Reserved DCTRL-PAR1-0 DCTRL-IMP REF-OK MCTRL-MMAX DCTRL-PAR1-0 DCTRL-IMP REF-OK Reserved 4 NSET-RFG-I= 0 MCTRL-IMAX negated QMIN QMIN DCTRL-NACT= DCTRL-NACT= 0 0 DCTRL-CINH DCTRL-CINH 5 6 7 8 ...
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Show/Hide Bookmarks Parameter setting 6.1.3 DRIVECOM control (C0009 ≠ 11, 12) 6.1.3.1 DRIVECOM status machine Controllers 82XX, 8200 vector (C0001 ½ 3) For standard control you enter the control information via the corresponding control inputs (terminal): Information about the current unit status (Fig. 6-3, see below) (rectangles) are available in the DRIVECOM parameter “status word“. Commands in the DRIVECOM parameter “control word“ are switched off and cannot change the controller status.
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Show/Hide Bookmarks Parameter setting Controllers 82XX and 8200 vector (C0001 = 3) and 93XX With INTERBUS-DP control (82XX: Lenze parameter C0001 = 3; 93XX: always) and when using the 2112 fieldbus module, the Lenze controller status is normalized according to the DRIVECOM-Profile 20. Information about the current unit status (Fig. 6-4 rectangles in the status diagram) are available in the DRIVECOM parameter “Status word“. Commands in the DRIVECOM parameter control word can change the controller status.
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Show/Hide Bookmarks Parameter setting Unit status Bits of the status word Bit 6 NOT READY TO SWITCH ON SWITCH ON INHIBIT READY TO SWITCH ON 0 SWITCHED ON OPERATION ENABLED FAULT 0 FAULT REACTION ACTIVE 0 QUICK STOP ACTIVE 0 5 4 3 2 1 0 0 0 0 0 0 1 0 0 0 0 1 0 0 0 1 0 1 0 0 1 1 0 1 0 1 1 1 1 0 0 0 1 1 1 1 0 1 1 1 0 Switch-on inhibit Quick stop Voltage inhibit Fault Operation enabled Switched on Ready to switch on Command Meaning COMMAND 2, 6, 8 (
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Show/Hide Bookmarks Parameter setting The individual bit-control commands of the control word depend on other bit positions. In the following you will find a description of the bits required to effect the command.
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Show/Hide Bookmarks Parameter setting 6.1.3.2 Control word Bit 0 Name Switch on 1 Voltage inhibit 2 Quick stop 3 Operation enable 4 RFG inhibit 5 RFG-stop 6 RFG-zero 7 Fault reset 8 .. 9 Reserved 11 Manufacturer Meaning 0 = command 2, 6, 8 (controller inhibit) 1 = command 3 (controller inhibit) 0 = Voltage inhibit active 1 = voltage inhibit not active 0 = Quick stop active 1 = Quick stop not active 0 = Operation inhibited 1 = Operation enabled Inhibit of the ramp-funtion generator.
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Show/Hide Bookmarks Parameter setting Signal configuration C0005 Bit 5 (AIF-CTRL.B4) Bit 6 Bit 11 Bit 12 (AIF-CTRL.B5) (AIF-CTRL.B7) (AIF-CTRL.B12) vector control 1xx3 / 2xx3 / 3xx3 NSET-RFG-STOP NSET-RFG-0 / 5xx3 / 10xx3 (RFG stop) (RFG zero) vector control 4xx3 NSET-RFG-STOP NSET-RFG-0 (RFG stop) (RFG zero) vector control 6xx3 / 7xx3 / 8xx3 Reserved Reserved / 9xx3 vector control 11xx3 Reserved Reserved 6.1.3.
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Show/Hide Bookmarks Parameter setting 6.1.4 User defined control profile (C0009 = 12) • Only useful with 93XX and 8200 vector (free configuration possible) • When using a user-defined control profile, predefined control and status words are not available. • The user determines the link between input and output data. • Function block assignment for 93XX (see chapter 6.1.1.
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Show/Hide Bookmarks Troubleshooting and fault elimination 7 Troubleshooting and fault elimination In the following you will find information about troubleshooting in the INTERBUS-Loop system in connection with controllers. Most of the diagnosis help is based on the instructions given by Phoenix or the manufacturer of InterBus Loop masters. The help is in form of troubleshooting trees with the following elements: Branches Another block of the troubleshooting tree Instruction 1 Fig.
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Show/Hide Bookmarks Troubleshooting and fault elimination 7.1 Controller is inhibited The controller cannot be enabled via INTERBUS-Loop process data, i.e. the status ”OPERATION ENABLED” will not be reached.
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Show/Hide Bookmarks Troubleshooting and fault elimination 1 POW1 = 007Ehex selection No PIW1 = xxxx xxxx x011 0001bin (ready for switch on)? Yes POW1 = 0007Fhex selection Enable controller (terminal 28, C40) PIW1 = xxxx xxxx x011 0111bin (operation enabled)? No 821X/8200vector/822X: Select setpoint C0106 ≠ 0 via POW2 Yes OK Setpoints or other control signals can be selected BA2112EN 7-3
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Show/Hide Bookmarks Troubleshooting and fault elimination 7.2 Check INTERBUS-Loop Short test of the INTERBUS-Loop system in the event of faulty initialization. The diagnostics information of the INTERBUS-Loop fieldbus modules in the host must be considered. For troubleshooting it can be reasonable to reduce the bus so that only one unit is connected to the INTERBUS-Loop.
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Show/Hide Bookmarks Troubleshooting and fault elimination 7.3 Activate fieldbus module Activate the fieldbus module in connection with a controller.
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Show/Hide Bookmarks Troubleshooting and fault elimination 7.4 Reset fault (TRIP) Fault reset via INTERBUS-Loop process data.
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Show/Hide Bookmarks Appendix 8 Appendix 8.1 Accessories In the following, you will find the accessory components for INTERBUS with the order information of Phoenix Contact: Tip! Please ask the manufacturer of the accessory components for the latest order information and the technical data. Name Order information of Phoenix Contact Loop cable: • by the meter • IBSSL SLC CU2/1.5 meter • Bus terminal • IBS SL 24 BK-D Order no. 2721620 Order no.
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Show/Hide Bookmarks Appendix 8.2 List of abbreviations Abbreviation Meaning AIF Automation Interface; interface between controller and automation or fieldbus modules. It also includes defined process data. bin Display of values in the binary character format (0,1). Ctrl. enable Controller enable Ctrl.
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Show/Hide Bookmarks Appendix 8.3 Glossary Technical term Meaning Acknowledgement Acknowledgement of a setting or change (e. g. of parameters)) Application as directed: Appropriate use of the machine according to the manufacturer’s information or to common use because of its design and function. inappropriate The use of the machine which does not comply with the manufacturer’s declaration.
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Show/Hide Bookmarks Appendix 8.
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Show/Hide Bookmarks Appendix I P Parameter setting, 6-1 Installation Electrical, 4-2 Personnel, qualified, 2-1 Process data, 6-1 Mechanical, 4-2 Items supplied, 1-1 Monitoring, 6-18 Process data monitoring selection code, 6-18 Process data monitoring time, 6-18 Process-data assignment, 6-1 L Protocol data, 3-2 Labelling, Controller, 1-2 R Legal regulations, 1-2 Rated data, 3-2 Liability, 1-2 S List Safety information, 2-1 Layout, 2-2 Other notes, 2-2 Warning of damage to material, 2-2 War
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Show/Hide Bookmarks Appendix 8-6 BA2112EN
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Show/Hide Bookmarks Appendix BA2112EN 8-7