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i 1 2 3 4 5 2 Contents About this documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.1 Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.2 Conventions used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.3 Terminology used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents 6 i Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 6.1 Before switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 6.2 Setting the node address ............................................. 35 6.3 Configuration via the "Automation Studio" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 6.4 Initial switch−on . . . . . .
1 About this documentation 0Fig. 0Tab. 0 1 About this documentation Contents This documentation exclusively describes the EMF2191IB (POWERLINK) communication module. Note! This documentation supplements the mounting instructions supplied with the function/communication module and the documentation of the used standard device. The mounting instructions contain safety instructions which must be observed! The features and functions of the communication module are described in detail.
About this documentation 1 Target group This documentation is intended for all persons who plan, install, commission and maintain the networking and remote service of a machine. Tip! Information and auxiliary devices related to the Lenze products can be found in the download area at http://www.Lenze.
1 About this documentation Document history 1.1 Document history Version Description 1.0 05/2008 TD00 First edition 2.0 09/2013 TD17 l l Corrected information on cycle times ( 19) New chapter structure Your opinion is important to us! These instructions were created to the best of our knowledge and belief to give you the best possible support for handling our product. If you have suggestions for improvement, please e−mail us to: feedback−docu@Lenze.de Thank you for your support.
About this documentation 1 Conventions used 1.2 Conventions used This documentation uses the following conventions to distinguish between different types of information: Type of information Identification Examples/notes Spelling of numbers Point Decimal separator Decimal Hexadecimal Binary l Nibble Standard notation 0x[0 ... 9, A ... F] 0b[0, 1] Point In general, the decimal point is used. For instance: 1234.56 Example: 1234 Example: 0x60F4 Example: ´0b0110´ Example: ´0b0110.
1 About this documentation Terminology used 1.3 Terminology used Term Meaning EPSG Ethernet Powerlink Standardisation Group User organisation which defines POWERLINK. Inverter Inverter, the communication module can be used with ( 12). Standard device 8 Slave (CN) Controlled Node POWERLINK node which is a slave in the real−time Ethernet POWERLINK. Master (MN) Managing Node POWERLINK node which has the master function in the real−time Ethernet POWERLINK.
About this documentation 1 Notes used 1.4 Notes used The following pictographs and signal words are used in this documentation to indicate dangers and important information: Safety instructions Structure of safety instructions: Danger! (characterises the type and severity of danger) Note (describes the danger and gives information about how to prevent dangerous situations) Pictograph and signal word Meaning Danger! Danger of personal injury through dangerous electrical voltage.
2 Safety instructions General safety information 2 Safety instructions Note! It is absolutely vital that the stated safety measures are implemented in order to prevent serious injury to persons and damage to material assets. Always keep this documentation to hand in the vicinity of the product during operation. 2.
Safety instructions 2 Device− and application−specific safety instructions 2.2 Device− and application−specific safety instructions ƒ During operation, the communication module must be securely connected to the standard device. ƒ With external voltage supply, always use a separate power supply unit, safely separated in accordance with EN 61800−5−1 in every control cabinet (SELV/PELV). ƒ Only use cables that meet the given specifications.
3 Product description Application as directed 3 Product description 3.1 Application as directed The communication module ...
Product description 3 Identification 3.2 Identification L Type Id.-No. Prod.-No. MAC-ID E82AF000P0B201XX 2191EPL013 33.2191IB VA 10 Device series Hardware version Software version EDSMF2191IB EN 2.
3 Product description Product features 3.3 14 Product features ƒ Powerful and real−time capable communication system for motion and general applications. Real time Ethernet with the Ethernet POWERLINK V2 communication profile. ƒ Communication module for the AIF slot of the frequency inverters 8200 vector, 9300 vector and ECS servo system. ƒ Support of the Ethernet POWERLINK slave functionality (controlled node). ƒ Very short slave (Controlled Node) response times for optimal network performance.
Product description 3 Connections and interfaces 3.4 Connections and interfaces 2191EPL001B Connections Pos. Description POWERLINK connection Version: RJ45 socket according to IEC 60603−7 Connection to external supply of the communication module Version: Connector with screw connection, 2−pole Switch Pos.
3 Product description Connections and interfaces Displays LED Pos. Colour Condition green off on green Description The communication module is supplied with voltage, but has no connection to the basic device (basic device is either switched off, in the initialisation phase, or not available). The communication module is supplied with voltage and is connected to the standard device.
Technical data 4 General data and operating conditions 4 Technical data 4.1 General data and operating conditions Field Order designation Communication profile Interface Communication medium Cable length Total extension Network topology Transmission mode Type of node Node address Conformities, approvals Baud rate Voltage supply Values EMF2191IB Ethernet POWERLINK V2 RJ45, Fast Ethernet Mode MII (according to IEEE 802.3) TP (100BaseTX, Cat5e) max.
4 Technical data Protective insulation 4.2 Protective insulation Danger! Dangerous electrical voltage If Lenze controllers are used on a phase earthed mains with a rated mains voltage 400 V, protection against accidental contact is not ensured without implementing external measures.
Technical data 4 Data for POWERLINK communication 4.3 Data for POWERLINK communication Field Jitter synchronisation information Total cycle times Buffer size Frame size SDO communication method Number of RPDOs RPDO user data per application (all RPDOs) Number of TPDOs TPDO user data per application Delay time EDSMF2191IB EN 2.0 Values approx. 1 s Slave (CN): 1, 2, 3 60 ms l The module can be operated with a minimum cycle of 1 ms.
4 Technical data Data for POWERLINK communication Cycle time 4.3.1 Cycle time The cycle time of the communication system is the time in which all process data between the master (managing node) and the slaves (controlled nodes) are exchanged. It depends on the data of the communication system and can be calculated as follows e. g.
Technical data 4 Dimensions 4.4 Dimensions 2191EPL001B All dimensions in mm EDSMF2191IB EN 2.
5 Installation 5 Installation Danger! Inappropriate handling of the communication module and the standard device can cause serious personal injury and material damage. Observe the safety instructions and residual hazards described in the documentation for the standard device. Stop! The device contains components that can be destroyed by electrostatic discharge! Before working on the device, the personnel must ensure that they are free of electrostatic charge by using appropriate measures.
Installation 5 Mechanical installation 5.1 Mechanical installation 2102LEC014 Fig. 5−1 Attaching the communication module ƒ Plug the communication module onto the standard device (here: 8200 vector). ƒ Tighten the communication module to the standard device using the fixing screw in order to ensure a good PE connection.
5 Installation Electrical installation Wiring according to EMC (CE−typical drive system) 5.2 Electrical installation 5.2.1 Wiring according to EMC (CE−typical drive system) For wiring according to EMC requirements observe the following points: Note! ƒ Separate control cables/data lines from motor cables. ƒ Connect the shields of control cables/data lines at both ends in the case of digital signals.
Installation 5 Electrical installation Network topology 5.2.2 Network topology Ethernet IP routing IT integration (NAT) Access protection Protected segment (machine system) EPL router Hub max. 100 m max. 100 m Hub EDSMF2191IB EN 2.
5 Installation Electrical installation POWERLINK 5.2.3 POWERLINK POWERLINK network segment Note! Standard Ethernet nodes are not permitted in the POWERLINK network segment. In order to use the real−time capability of the POWERLINK technology, the POWERLINK nodes must be interconnected in a separate network segment. In accordance with the POWERLINK rules, only the network master (managing node) controls the access of the slaves (controlled nodes) to the network.
Installation 5 Electrical installation POWERLINK Topologies in the POWERLINK network segment Note! The use of class 1 hubs and switches inside the POWERLINK network segment is not permitted. Inside the segment only Ethernet hubs may be used as infrastructure elements. The hubs must meet the requirements on class 2 repeaters acc. to IEEE 802.3u. For this purpose, Lenze offers the dual hub integrated into the communication module and the separate eight−fold hub, type E94AZCEH.
5 Installation Electrical installation Operation in the standard Ethernet 5.2.4 Operation in the standard Ethernet Note! Operation in the standard Ethernet does not permit any real−time communication. The communication module can be operated in the standard Ethernet for a basic parameter setting provided that the following applies: 1. Operation of the module in slave mode: – Network address 239 – IP address: 192.168.100. 2. Real time operation must not be carried out. 3.
Installation 5 Electrical installation POWERLINK connection 5.2.5 POWERLINK connection You can use a standard Ethernet patch cable for connecting the communication module to the fieldbus (see "Ethernet cable specifications" ( 30)). Note! Plug/remove the Ethernet cable plug in a straight manner (at right angles) into/from the socket to make sure that the RJ45 socket will not be damaged.
5 Installation Electrical installation Specification of the Ethernet cable 5.2.6 Specification of the Ethernet cable Note! Only use cables complying with the below specifications. Ethernet cable specifications Ethernet standard Standard Ethernet (according to IEEE 802.3), 100base TX (fast Ethernet) Cable type S/FTP (Screened Foiled Twisted Pair), ISO/IEC 11801 or EN 50173, CAT 5e Damping 23.
Installation 5 Electrical installation Specification of the Ethernet cable Colour code of Ethernet cable Note! Wiring and colour code are standardised in EIA/TIA 568A/568B. You can use 4−pin Ethernet cables in accordance with the industrial standard. The cable type only connects the assigned pins 1, 2, 3 and 6 with each other. E94YCEI004A Fig. 5−4 Pair 3 2 1 2 4 EDSMF2191IB EN 2.
5 Installation Electrical installation Voltage supply 5.2.7 Voltage supply Internal voltage supply Note! Internal voltage supply has been selected in the case of standard devices with an extended AIF interface opening (e.g. front of 8200 vector). The area shown on a grey background in the graphic marks the jumper position. ƒ By default, this is not supplied internally in the standard device. ƒ For internal voltage supply place the jumper on the position indicated below.
Installation 5 Electrical installation Voltage supply Terminal data Area Values Electrical connection Plug connector with screw connection Possible connections rigid: 1.5 mm2 (AWG 16) flexible: without wire end ferrule 1.5 mm2 (AWG 16) with wire end ferrule, without plastic sleeve 1.5 mm2 (AWG 16) with wire end ferrule, with plastic sleeve 1.5 mm2 (AWG 16) Tightening torque 0.5 ... 0.6 Nm (4.4 ... 5.3 lb−in) Stripping length 6 mm EDSMF2191IB EN 2.
6 Commissioning Before switching on 6 Commissioning During commissioning, system−dependent data as e.g. motor parameters, operating parameters, responses and parameters for fieldbus communication are selected for the controller. In Lenze devices, this is done via codes. The codes are stored in numerically ascending order in the Lenze controllers and in the plugged−in communication/function modules. In addition to these configuration codes, there are codes for diagnosing and monitoring the bus devices.
Commissioning 6 Setting the node address 6.2 Setting the node address Note! ƒ Use different node addresses for several networked inverters. The Lenze setting for the node address (node ID) has the value ’4’: – link switch in position ’0’ – right switch in position ’4’ ƒ Switch the voltage supply of the inverter/communication module off and on again to activate changed settings. E94YCEP001D Fig. 6−1 Setting the node address Each node has to be assigned to a unique address (node ID).
6 Commissioning Configuration via the "Automation Studio" 6.3 Configuration via the "Automation Studio" The upgrade mechanism of the "Automation Studio" of the B & R company serves to establish an internet connection via which the necessary installation files are called. After the upgrade, tick "display customised devices" in the hardware selection list to display the Lenze devices.
Commissioning 6 Initial switch−on 6.4 Initial switch−on Switch on the inverter and check whether it is ready for operation using the diagnostic LEDs at the front of the communication module. ƒ Red diagnostic LEDs must not be on. ƒ The following signalling should be visible: LED Pos.
7 Diagnostics 7 Diagnostics The LEDs on the front are provided to the communication module for the purpose of fault diagnostics. Displays LED Pos. Colour Condition green off on green Description The communication module is supplied with voltage, but has no connection to the basic device (basic device is either switched off, in the initialisation phase, or not available). The communication module is supplied with voltage and is connected to the standard device.
Appendix 8 Index table 8 Appendix 8.1 Index table Overview The following objects specified by the Ethernet POWERLINK communication profile are supported. Tip! The Ethernet POWERLINK specification contains details on the POWERLINK communication profile and can be obtained from the Ethernet POWERLINK Standardisation Group (EPSG): http://www.ethernet−powerlink.
8 Appendix Index table EPL index Subindex 0x1C14 More information DLL_LossOfFrameTolerance_U32 − 0x1E40 1 ... 5 NWL_IpAddrTable_0h_REC 48 0x1E4A 1 ... 3 NWL_IpGroup_REC − 0x1F50 PDL_DownloadProgData_ADOM − 0x1F51 PDL_ProgCtrl_AU8 − 0x1F52 PDL_LocVerApplSw_REC − NMT_NodeAssignment_AU32 49 0x1F82 NMT_FeatureFlags_U32 50 0x1F83 NMT_EPLVers_U8 50 0x1F8C NMT_CurrState_U8 51 0x1F81 40 Index name 1 ... 64 0x1F8D 1 ...
Appendix 8 Index table How to read the index table Model of an index table Index Name Subcode Lenze Values Data type Access: Meaning Header Meaning Index Number of the Ethernet POWERLINK index I−xxxx Name Display text Leading columns Meaning Subcode Lenze Values Data type Number of the subcode Lenze setting ("Default" setting) of the code à Display code The code cannot be configured.
8 Appendix Index table I−1000: EPL device type Index EPL name 0x1000 NMT_DeviceType_U32 Subcode Lenze − Values Data type U32 Access: ro The object displays the device type of the node. I−1001: EPL error register Index EPL name 0x1001 ERR_ErrorRegister_U8 Subcode Lenze − Values Data type U8 Access: ro The object contains currently pending errors arranged according to error classes.
Appendix 8 Index table I−1030: EPL MAC address Index EPL name 0x1030 NMT_InterfaceGroup_0h_REC Subcode Lenze Values Data type 1: InterfaceIndex_U16 0 U16 2: InterfaceDescription_VSTR EMF2191IB_1 VSTR 3: InterfaceType_U8 6 U8 4: InterfaceMtu_U32 1500 U32 5: InterfacePhysAddress_OSTR "00:0A:86:84:xx:xx" OSTR 6: InterfaceName_VSTR "IF1" VSTR 7: InterfaceOperStatus_U8 1 U8 Access: ro for subcodes 1, 2, 3, 4, 5 and 7 Access: rw for subcode 6 The object contains informati
8 Appendix Index table I−1401: EPL address : RPDO Index EPL name 0x1401 PDO_RxCommParam_XXh_REC.NodeID_U8 Subcode Lenze Values Data type 1 0 0, 1 ... 240, 253, 254 U8 Access: rw Subcode 1 of the object contains the node address (node ID) of the transmitting node for the PDO channel (n+1). Values > ’0’ describe the origin of a PRes telegram. The value ’0’ is reserved for "PReq" (cannot be used in systems with a Lenze Servo Drive 9400 as managing node).
Appendix 8 Index table I−1601: EPL number of RPDO Index EPL name 0x1601 PDO_RxMappParam_xxh_AU64.NumberOfEntries Subcode Lenze Values Data type 0 0 0, 1 ... 32 U64 Access: rw The object describes the number of valid mapping entries for the PDO channel (n+1). The value ’0’ inhibits the PDO channel. The sum of all mapping entries enabled via the objects 0x160x must not exceed the value ’64’. I−1602: EPL number of RPDO Index EPL name 0x1602 PDO_RxMappParam_xxh_AU64.
8 Appendix Index table I−1A00: EPL TPDO Index EPL name 0x1A00 PDO_TxMappParam_00h_AU64 Subcode Lenze Values Data type 1 ... 32: ObjectMapping − see below U64 Access: rw The object describes the mapping for the TPDO channel. Subcode 0 describes the number of valid mapping object entries. Subcodes 1 to 32 describe the mapping of the individual objects.
Appendix 8 Index table I−1C0F: EPL CN: Frame error (CRC) Index EPL name 0x1C0F DLL_CNCRCError_REC Subcode Lenze Values Data type 1: CumulativeCnt_U32 − − U32 2: ThresholdCnt_U32 0 0, 1, 2, 3 ... U32 3: Threshold_U32 0 0, 1, 2, 3 ... U32 Access: Subcode 3: rw , otherwise ro The object indicates the number of frame checksum errors detected by the slave (controlled node).
8 Appendix Index table I−1E40: EPL IP address Index EPL name 0x1E40 NWL_IpAddrTable_0h_REC.Addr_IPAD Subcode Lenze Values Data type 2 − U32 3 − 5 0xC0A864FE − Access: ro 48 ƒ Subcode 2: The subcode contains the IP address of the communication module. It is derived according to the following rule from the node address (node ID, I−1F93): 192.168.100. ƒ Subcode 3: The subcode contains the IP subnet mask which limits the IP address range that can be addressed directly (i.e.
Appendix 8 Index table I−1F81: EPL node declaration CN Index EPL name 0x1F81 NMT_NodeAssignment_AU32 Subcode Lenze Values see table Data type U32 Access: rw The object describes the slave (controlled node) and its properties.
8 Appendix Index table I−1F82: EPL feature flags Index EPL name 0x1F82 NMT_FeatureFlags_U32 Subcode Lenze − Values Data type U32 Access: ro The object indicates the POWERLINK functions implemented by the slave (controlled node).
Appendix 8 Index table I−1F8C: EPL communication status Index EPL name 0x1F8C NMT_CurrNMTState_U8 Subcode Lenze Values − see table Data type Access: ro The object contains the current NMT state. I−1F8D: EPL CN: Max. user data PRes RPDO Index EPL name 0x1F8D NMT_PResPayloadList_AU16 Subcode Lenze Values Data type 1 ... 100 36 bytes see description, unit: Byte U16 Access: rw This object defines the reserved user data length of the PRes frames.
8 Appendix Index table I−1F9A: EPL host name Index EPL name 0x1F9A NMT_Hostname_VSTR Subcode Lenze Values Data type − − see "naming convention" VS15 Access: rw The object contains a DNS−compatible device name. The length is limited to 15 characters. Naming convention: ƒ The device name ... – starts with a letter; – ends with a letter or a digit. ƒ The device name consists of ... – letters (A .. Z), upper or lower case, – digits (0 .. 9), – hyphen (−).
Index 9 9 Index A E Address settings, 35 Electrical installation, 24 EPL index − 1C0B, 46 − I−1000, 42 − I−1001, 42 − I−1006, 42 − I−1018, 42 − I−1030, 43 − I−1101, 43 − I−1400, 43 − I−1401, 44 − I−1402, 44 − I−1600, 44 − I−1601, 45 − I−1602, 45 − I−1A00, 46 − I−1C0A, 46 − I−1C0F, 47 − I−1C10, 47 − I−1E40, 48 − I−1F81, 49 − I−1F82, 50 − I−1F83, 50 − I−1F8C, 51 − I−1F8D, 51 − I−1F93, 51 − I−1F99, 51 − I−1F9A, 52 − I−1F9E, 52 Ethernet cable specification, 30 Ethernet cable, colour code , 31 Ethernet ca
9 Index H M Hardware version, type code, 13 Mechanical installation, 23 I N I−1000: EPL device type, 42 I−1001: EPL error register, 42 I−1006: EPL cycle time, 42 I−1018: EPL identity object, 42 I−1030: EPL MAC address, 43 I−1101: EPL telegram counter, 43 I−1400: EPL address RPDO, 43 I−1401: EPL address RPDO, 44 I−1402: EPL address RPDO, 44 I−1600: EPL number of RPDO, 44 I−1601: EPL number of RPDO, 45 I−1602: EPL number of RPDO, 45 I−1A00: EPL TPDO, 46 I−1C0A: EPL CN: Telegr.
Index T V Technical data, 17 Validity of the documentation, 5 Voltage supply, 32 − internal, 32 Voltage supply: external, 32 Terminal data, 33 Topologies in the POWERLINK network segment, 27 Transmission mode, 17 Type code, 13 − finding, 13 EDSMF2191IB EN 2.
© 09/2013 F Lenze Automation GmbH Hans−Lenze−Str. 1 D−31855 Aerzen Germany Service Lenze Service GmbH Breslauer Straße 3 D−32699 Extertal Germany ( Ê ü +49 (0)51 54 / 82−0 ( Ê 00 80 00 / 24 4 68 77 (24 h helpline) +49 (0)51 54 / 82 − 28 00 Lenze@Lenze.de +49 (0)51 54 / 82−11 12 Service@Lenze.de www.Lenze.com EDSMF2191IB § .M\} § EN § 2.
