L−force Geared Motors Ä.IPQä BA 12.0023−EN .
, Please read these instructions before you start working! Follow the enclosed safety instructions. 0Fig. 0Tab. 0 2 l BA 12.0023−EN 7.
Contents 1 2 3 4 5 i About this documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.1 Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1.2 Conventions used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.3 Terminology used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i 5 7 8 9 4 Contents Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 5.1 Motor connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 5.2 Motor options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Commissioning and operation . . . . . . . . . . . . . . . . . . . . . . . . . .
About this documentation 1 1 About this documentation Contents ƒ These Operating Instructions are intended for safety−relevant operations on and with the gearboxes GLL. They contain safety instructions which must be observed. ƒ All personnel working on and with the gearboxes GLL must have the Operating Instructions available and observe the information and notes relevant for them. ƒ The Operating Instructions must always be complete and perfectly readable.
1 About this documentation Document history 1.1 Document history Material number Version Description 00 390 375 1.0 11/1995 TD09 1st edition for pilot series 00 393 076 1.0 03/1997 TD09 Completely revised 00 393 076 1.0 04/2000 TD09 Addendum to Ch. 5.4.1 Preparatory work Updated illustrations for Ch. 5.4.10 Gearbox with breather 00 407 986 1.0 12/2000 TD09 Completely revised Revised product key and position of system blocks Supplement with gearbox 03 Ch. 5.4.
About this documentation 1 Conventions used 1.2 Conventions used This documentation uses the following conventions to distinguish different types of information: Type of information Identification Examples/notes Spelling of numbers Point Decimal separator In general, the decimal point is used. For instance: 1234.56 Icons 1.3 BA 12.
1 About this documentation Notes used 1.4 Notes used The following pictographs and signal words are used in this documentation to indicate dangers and important information: Safety instructions Structure of safety instructions: } Danger! (characterises the type and severity of danger) Note (describes the danger and gives information about how to prevent dangerous situations) Pictograph and signal word Meaning { Danger! Danger of personal injury through dangerous electrical voltage.
Safety instructions 2 General safety instructions for drive components 2 Safety instructions 2.1 General safety instructions for drive components (in accordance with Low−Voltage Directive 2006/95/EC) At the time of dispatch, the drive components are in line with the latest state of the art and can be regarded as operationally safe. Scope The following safety instructions generally apply to Lenze drive components.
2 Safety instructions General safety instructions for drive components Transport, storage ƒ Transport and storage in a dry, low−vibration environment without aggressive atmosphere; preferably in the packaging provided by the manufacturer. – Protect against dust and shocks. – Comply with climatic conditions according to the technical data. ƒ Before transport – Check that all transport locking devices are mounted. – Tighten all transport aids.
Safety instructions 2 General safety instructions for drive components Corrosion protection Lenze offers paints with different resistance characteristics for drive systems. Since the resistance may be reduced when the paint coat is damaged, defects in paint work (e.g. through transport or assembly) must be removed professionally to reach the required corrosion resistance. Mechanical installation ƒ Provide for a careful handling and avoid mechanical overload.
2 Safety instructions Application as directed 2.2 Application as directed Low−voltage machines are no household appliances, they are designed as components for industrial or professional use in terms of IEC/EN 61000−3−2 only. They comply with the harmonised standards of the series IEC/EN 60034. Low−voltage machines are components for installation into machines as defined in the Machinery Directive 2006/42/EC.
Safety instructions 2 Residual hazards 2.4 Residual hazards Protection of persons ƒ The motor surfaces can become very hot. Danger of burns when touching! – Provide protection against accidental contact, if necessary. ƒ High−frequency voltages can be capacitively transferred to the motor housing through the inverter supply. – Carefully earth the motor housing.
2 Safety instructions Residual hazards Temperatures 2.4.1 Temperatures The permissible temperature range is determined by the following: ƒ The lubricant specifications in connection with the expected oil temperatures in operation (see chapter 8.1 and nameplate). ƒ The thermal class of the motor considering the motor temperature expected during operation (see nameplate and/or Operating Instructions of the motor).
Product description 3 Identification 3 3.1 Product description ƒ The most important technical data are given on the nameplate (structure and contents ^ page 19 to 21). ƒ The product catalogues contain further technical data. Identification GST 1−stage 2−stage 3−stage GFL 2−stage BA 12.0023−EN 3−stage 7.
3 Product description Identification GKS 3−stage 4−stage GSS 2−stage 3−stage GKL GKR 3−stage 2−stage 16 l BA 12.0023−EN 7.
Product description 3 Product features 3.2 Product features Design Drive systems have a modular design. They consist of: ƒ Reduction gearboxes – Helical gearboxes – Shaft−mounted helical gearboxes – Helical−worm gearboxes – Helical−bevel gearboxes – Bevel gearbox ƒ Variable speed drives ƒ Motors Mode of operation ƒ Torque and speed conversion Product family Pre−stage 1st stage Helical gearbox Shaft−mounted helical gearbox Bevel gearbox Helical−worm gearbox ƒ BA 12.0023−EN 7.
3 Product description Product features Mounting position (A−F) and position of system modules (1−6) GST Terminal box, Motec, connector: 2, 3, 4, 5 Without terminal box, Motec, connector: 0 A B GFL D E Solid shaft: 6 Hollow shaft: 0 Hollow shaft with shrink disc: 1, 6 Foot: 3, 4 Without foot: 0 Terminal box, Motec, connector: 2, 3, 4, 5 Without terminal box, Motec, connector: 0 A B D E GKS/GSS/GKL Solid shaft: 3, 5, 8 (3+5) Hollow shaft: 0 Hollow shaft with shrink disc: 3, 5 Flange: 3, 5, 8
Product description 3 Product features Nameplate 3.2.1 Nameplate Geared motor Standard version Nameplate GNG−001.iso CSA/UL version Nameplate GNG−002.iso BA 12.0023−EN 7.
3 Product description Product features Nameplate Pos.
Product description 3 Product features Examples Three−phase AC motor with square flange for direct gearbox attachment Standard version CSA/UL version Typenschild−GNG−003.iso/dms Typenschild−GNG−003.iso/dms Gearbox N and W version M and N version with motor Typenschild GST−004.iso Version N and W version K (compact unit) and D (Disco) − version Typenschild GST−005.iso M and N version with motor Typenschild GKS−006.iso K (compact unit) and D (Disco) − version Pos.
3 Product description Product features Product key 3.2.
Product description 3 Product features Product key Legend for product key 4 Output design G V H S Solid shaft, smooth (without keyway) Solid shaft (with keyway) Hollow shaft Hollow shaft with shrink disk 5 A B C D Foot mounting, with centering Foot mounting, without centering Without foot, with centering Without foot, without centering 6 R K l Without flange With flange (through holes) With flange (threaded holes) Motor Mounting flange/free input shaft Mech.
3 Product description Transport weights 3.
Technical data 4 General data and operating conditions 4 Technical data 4.1 General data and operating conditions General data Conformity and approval Conformity 2006/95/EC CE Low−Voltage Directive Approvals M File No. E210321 CCC Protection of persons and equipment Degree of protection IEC/EN 60034−5 See nameplate Degrees of protection only apply to horizontal installation All unused plug−in connections must be sealed with protective caps or dummy connectors.
5 Mechanical installation Transport equipment for gearbox 5 Mechanical installation } Danger! Only transport the drive with transport equipment or hoists which are suitable for this load (see transport weights, chapter LEERER MERKER). Ensure a safe fixing. Avoid shocks! The motors attached to the gearbox are partially equipped with eyebolts. These are exclusively determined for motor/gearbox mounting and dismounting and must not be used for the complete geared motor! 5.
Mechanical installation 5 Transport equipment for gearbox Gearbox size Thread max. load carrying capacity of eye bolt to DIN 580 single−strand two−strand (45°) 45° GT−GNG−005.iso/dms 05 M8 140 100 06 M8 140 100 07 M12 340 240 09 M16 700 500 11 M20 1200 860 14 M20 1200 860 Tab.
5 Mechanical installation Storage 5.2 Storage If you do not install the gearbox immediately, ensure appropriate conditions of storage. 28 ƒ Generally – Store gearbox in dry, clean (dust−free) and sunlight−protected indoor rooms. – The storage location must be free of vibration and shocks (Veff < 0.2 mm/s) to avoid roller bearing downtime damage. – Temperature changes with condensate formation must be avoided. – Do not activate breather element to prevent air exchange with ambient air.
Mechanical installation 5 Specified directions of rotation 5.3 Specified directions of rotation GST GFL GT−GNG−GST−008.iso/dms GKR GKS/GKL GT−GNG−GKR−006.iso/dms Fig. 2 BA 12.0023−EN 7.0 GT−GNG−GFL−005.iso/dms GT−GNG−GKS/GKL−004−iso/dms GSS GT−GNG−GSS−007.
5 Mechanical installation Mounting Preparation 5.4 Mounting 5.4.1 Preparation ( Stop! Thoroughly remove anticorrosion agents from output shafts and flange faces. Correcting the oil quantity If the oil quantity has been increased in the gearbox for long−term storage (see chapter 5.2), the oil must be completely drained and then filled in again for the corresponding mounting position. The following steps must be observed: 1. Place receptacle under oil drain plug. 2.
Mechanical installation 5 Mounting General information about the assembly of drive systems 5.4.2 General information about the assembly of drive systems ( Stop! The lubricant fill quantity of the gearboxes is matched to the mounting position. The mounting position indicated on the nameplate must be observed to avoid damage to the gearbox. 5.4.
5 Mechanical installation Mounting Attachment of motors to gearboxes with bearing housing 5.4.4 Attachment of motors to gearboxes with bearing housing (input design N) 1 2 0 1 K12.0621 Fig. 3 Input side design N 0 1 Drive size Motor shaft Spider / gear rim Coupling hub Assembly dimension Standard hub Locking screw max.
Mechanical installation 5 Mounting Coupling hubs 5.4.5 Coupling hubs General ) Note! Standard hubs, clamping hubs and clamping ring hubs are maintenance−free.We recommend checking the star−shaped spider and system components when inspecting the drive. 5.4.5.1 Assembly of standard hub / clamping hub 1. Fit motor key (2). – Fit enclosed key for drive sizes LC, LE, LF. 2. Push the coupling hub over the motor shaft, mounting dimension m (see Fig. 3 and Tab. 3) must be observed. 3.
5 Mechanical installation Mounting Coupling hubs 5.4.5.2 Assembly of clamping ring hub 1 3 2 Fig. 4 Coupling 1 2 3 ) Clamping ring hub Clamping ring Clamping screws (DIN912) Note! The motor shaft must be designed with fit k6. 1. Grease the contact surfaces of the motor shaft using a thin−bodied oil, e. g. Castrol 4 in 1" or Klüber Quitsch Ex"! ( Stop! Do not use oil or grease with molybdenum−disulphide or high−pressure additives, or grease pastes! 2.
Mechanical installation 5 Mounting Attachment of gearboxes with hollow shafts and keyway 5.4.5.3 Disassembly of clamping ring hub 1. Loosen the clamping screws evenly one after the other. ( Stop! Each screw must only be loosened by half a revolution per pass! Unscrew all clamping screws by 3 − 4 threads. 2. Remove the screws next to the forcing threads and screw them into the other threads until they have contact. 3.
5 Mechanical installation Mounting Attachment of gearboxes with hollow shafts and keyway K12.0611 Auxiliary tool (recommended dimensions) Æ dH7 d2 c7 18 20 M6 4 25 30 M10 5 6 35 M12 7 40 45 M16 8 9 50 55 M16 M20 10 11 60 70 M20 13 14 80 M20 16 100 M24 24 Tab. 4 ) Dimensions in [mm] Note! With bevel gearbox GKR, the hollow shafts are turned free in the middle of the hollow shaft, i.e. the bore diameter is 0.
Mechanical installation 5 Mounting Mounting the shrink disc with a rotating cover Dismounting 1. Undo axial gearbox locking in the hollow shaft. 2. Remove/extract the gearbox from the motor shaft using an appropriate auxiliary tool (Fig. 6). K12.0611 Fig. 6 Dismantling of gearboxes with hollow shaft using the auxiliary tool, not for GKR Auxiliary tool (recommended dimensions) Æ dH7 c8 c9 25 30 10 3 35 12 3 40 45 16 4 50 55 16 20 5 60 70 20 5 80 20 6 100 24 8 Tab. 6 5.4.
5 Mechanical installation Mounting Mounting the shrink disc with a rotating cover 5.4.7.1 Mounting the shrink disc Depending on the design, the shrink discs may be equipped with a rotating cover (protective cap, pos. 1). ) Note! This cover is fitted to the shrink disc on delivery. 2 1 5. 1. 1 2 KL_GFL06_001−dms Fig. 7 1 2 Protection cover Clamping screws 1. Remove protective cap (1), if available. 2. Check machine shaft – Diameter in fit tolerance h6 – Surface roughness Rz £ 15 mm 3.
Mechanical installation 5 Mounting Mounting the shrink disc with a rotating cover GT−GNG−003.iso/dms Fig. 8 I Explanation: "one after the other" Tip! Several (in general more than 5 ) passes are necessary until the full tightening torque is reached at all screws! The shrink disc is mounted correctly and fixed when the faces of the outer ring and the inner ring are aligned (Fig. 9). Minimum misalignments are permissible. GT−GNG−001.iso Fig.
5 Mechanical installation Mounting Mounting the shrink disc with a rotating cover Dismounting } Danger! Loose drive components or drive components falling down may cause injury to persons or damage to the machine. Secure the drive components before disassembly. 1. Remove protective cap (1). 2. Loosen clamping screws (2) evenly one after the other each by ¼ revolution in several passes. Do not unscrew clamping screws completely to prevent accidents! 3. Press off outer ring (see Fig. 9), if necessary.
Mechanical installation 5 Mounting Mounting the fixed cover 5.4.8 Mounting the fixed cover for size 09, 11 and 14 ) Note! This cover is supplied loose on delivery! 3x120° x x 1 3 2 Fig. 10 1 2 3 Protection cover Cheese head screw Thread reducing sleeve 1. Screw the three reducing bushes (3) into the flange with a screwdriver so they are flush and staggered by 120°. 2. Fasten the protective cap (1) over the reducing bushes (3) on the flange using three cheese head screws (2). BA 12.0023−EN 7.
5 Mechanical installation Mounting Mounting the hoseproof hollow shaft cover 5.4.9 Mounting the hoseproof hollow shaft cover for size 09, 11 and 14 3x120° 4 1 3 2 Fig. 11 1 2 3 4 Protection cover Cheese head screw Thread reducing sleeve Seal 1. Screw the three reducing bushes (3) into the flange with a screwdriver so they are flush and staggered by 120°. 2. Fit seal (4) between flange and protective cap (1). 3.
Mechanical installation 5 Mounting Gearboxes with breathers 5.4.10 Gearboxes with breathers ( Stop! Do not place gearbox onto breather valve! When using gearbox sizes 03, 04 and 05 (except for GSS 05) it is not necessary to provide special breathing measures. Breather elements are mounted for gearbox sizes 06 to 14 and GSS 05. In special cases, they may be done without. When using gearbox sizes 09 to 14 in mounting position C, we recommend the use of an oil compensation container (chapter 5.4.12).
5 Mechanical installation Mounting Breather position, oil filling screw and drain plug 5.4.11 Breather position, oil filling screw and drain plug Helical gearbox GST 05 ... 09−1 A B C D E F GT−GNG−GST−1−001_A−F.iso/dms A...F Mounting positions * on both sides ** opposite Pos. 1 Standard Breathing / oil filler plug Pos. 2 only with: GST05−1A 080C22 44 Oil drain plug Oil−control plug l BA 12.0023−EN 7.
Mechanical installation 5 Mounting Breather position, oil filling screw and drain plug Helical gearbox GST 05 ... 14−2, foot mounting A B C D E F GT−GNG−GST−2−001_A−F.iso/dms A...F Mounting positions Pos. 1 Standard * ** on both sides Pos. 2 only with: GST05−2M VLL 090CLL opposite GST05−2M VLL 100CLL Breathing / oil filler plug GST06−2M VLL 112CLL Oil drain plug GST07−2M VLL 160CLL Oil−control plug BA 12.0023−EN 7.
5 Mechanical installation Mounting Breather position, oil filling screw and drain plug Helical gearbox GST 06...14−3 A B C D E F GT−GNG−GST−3−001_A−F.iso/dms A...F Mounting positions * on both sides Pos. 1 Standard ** opposite Pos. 2 only with: GST05−3M VLL 090CLL Breathing / oil filler plug Oil−control plug Oil drain plug 46 GST05−3M VLL 100CLL GST06−3M VLL 112CLL l BA 12.0023−EN 7.
Mechanical installation 5 Mounting Breather position, oil filling screw and drain plug Shaft−mounted helical gearbox GFL 05 ... 14−2 A B C 1 2 1 2 GFL09...14 1 2 D E F 1 2 2 1 2 1 GT−GNG−GFL−2−001.iso/dms A...F Mounting positions Pos. 1 Standard * ** on both sides Pos. 2 only with: GFL05−2M LLL 090CLL opposite GFL05−2M LLL 100CLL Breathing / oil filler plug GFL06−2M LLL 112CLL Oil drain plug GFL07−2M LLL 160CLL Oil−control plug BA 12.0023−EN 7.
5 Mechanical installation Mounting Breather position, oil filling screw and drain plug Shaft−mounted helical gearbox GFL 06 ... 14−3 A B C 2 1 GFL06...14 2 1 GFL14 GFL06...14 * GFL05 GFL05 GFL05 1 2 D E F GFL06...14 GFL05 * 1 2 2 * GFL05 1 GFL06...14 1 * 2 GFL05 GFL06...14 GT−GNG−GFL−3−001.iso/dms A...F Mounting positions Pos. 1 Standard * ** on both sides Pos.
Mechanical installation 5 Mounting Breather position, oil filling screw and drain plug Helical bevel gearbox GKS 05...14−3 A B C 1 2 * GKS09...14 1 GKS09...14 * GKS05...07 2 * GKS09...14 GKS05...07 * GKS05...07 1 2 * GKS09...14 GKS09...14 D E F ** GKS05...07 ** GKS09...14 2 GKS09...14 GKS09...14 1 GKS05...07 GKS09...14 GKS05...07 GKS05...07 GT−GNG−GKS−3−001_A−F.iso/dms A...F Mounting positions Pos. 1 Standard * ** on both sides Pos.
5 Mechanical installation Mounting Breather position, oil filling screw and drain plug Helical bevel gearbox GKS 05 ... 14−4 A B C * GKS06...14 GKS14 1 ** GKS05 2 GKS05...07 * GKS05...07 GKS09...14 * 2 * GKS09...14 1 ** GKS05 * GKS06...14 1 2 * GKS06...14 GKS05...07 * GKS05...07 * GKS09...14 ** GKS05 GKS09...14 D E F GKS05...07 ** GKS09...14 GKS09...14 GKS05...07 GKS05 GKS05...07 ** ** GKS05 GKS05...07 1 * GKS06...14 1 2 2 1 GKS09...14 GKS09...14 ** GKS05 2 GKS06...
Mechanical installation 5 Mounting Breather position, oil filling screw and drain plug Helical−worm gearbox GSS 05 ... 07−2 A B C * 1 * 2 1 * 2 D E F ** ** 2 1 GT−GNG−GSS−2−001_A−F.iso/dms A...F Mounting positions Pos. 1 Standard * ** on both sides Pos. 2 only with: GSS05−2M LLL 090CLL opposite GSS05−2M LLL 100CLL Breathing / oil filler plug GSS06−2M LLL 112CLL Oil drain plug GSS07−2M LLL 160CLL Oil−control plug BA 12.0023−EN 7.
5 Mechanical installation Mounting Breather position, oil filling screw and drain plug Helical−worm gearbox GSS 05...07−3 A B C * GSS06/07 1 ** GSS05 2 * 2 1 ** GSS05 * * GSS06/07 1 2 * GSS06/07 ** GSS05 D E F ** GSS05 ** ** GSS05 1 * GSS06/07 1 2 2 1 ** GSS05 GSS06/07 2 GSS06/07 GT−GNG−GSS−3−001_A−F.iso/dms A...F Mounting positions Pos. 1 Standard * ** on both sides Pos.
Mechanical installation 5 Mounting Breather position, oil filling screw and drain plug Bevel gearbox GKR A B C D E F GT−GNG−GKR−2−001_A−F.iso/dms A...F BA 12.0023−EN Mounting positions 7.
5 Mechanical installation Mounting Breather position, oil filling screw and drain plug Helical−bevel gearbox GKL 07...09−3 A B C D E F GT−GNG−GKL−001.iso/dms A...F Mounting positions Breathing / oil filler plug * on both sides Oil drain plug ** opposite Oil−control plug Pos. 1 or 2 depending on version Sealing plug without function 54 l BA 12.0023−EN 7.
Mechanical installation 5 Mounting Gearbox with compensation container for mounting position C 5.4.12 Gearbox with compensation container for mounting position C GST GKS GFL K12.0956 Fig. 12 Position of the compensation container in mounting position C 1 5.4.12.1 Intermediate cover 9 Plug screw Component parts list K12.0956 Fig. 13 Component−parts list − compensation container 1 2 3 4 BA 12.0023−EN 7.
5 Mechanical installation Mounting Gearbox with compensation container for mounting position C Mounting 1. Mount gearbox in mounting position C (motor on top). 2. Remove the plug (9) from the intermediate cover (1). 3. Mount housing (4) using seal (3) and fixing screw (2) to intermediate cover (1) (instead of the plug (9)). 4. Use hexagon nut (7) to bolt the breather element (6) to the cover (5). 5. Mount cover (5) and seal (8) to the housing (4).
Electrical installation 6 Motor connection 6 Electrical installation { Danger! Electrical connections must only be carried out by skilled personnel! 6.1 Motor connection To correctly connect the motor, please observe: 6.2 ƒ the notes in the terminal box of the motor ƒ the notes in the Operating Instructions of the motor ƒ the technical data on the motor nameplate. Motor options To correctly connect the motor options, e. g. brakes or feedback systems, please observe: BA 12.
7 Commissioning and operation Before switching on 7 Commissioning and operation ( Stop! The drive may only be commissioned by skilled personnel! 7.1 Before switching on Please check: 7.2 ƒ Does the drive appear undamaged? ƒ Is the mechanical fixing o.k.
Maintenance 8 Maintenance intervals 8 Maintenance Lenze gearboxes and geared motors are filled with a drive and design−specific lubricant filling upon delivery. This original filling corresponds to the lubricant listed in the column of the respective gearbox type from Lenze. The important factors for the lubricant filling on ordering are the mounting position and the design. ) Note! Gearboxes of size 03 and 04 are lubricated for life.
8 Maintenance Maintenance intervals Lubricants Type Specification Ambient temperature Note CLP 460 Oil on mineral basis with additives CLP PG 460 Oil on synthetic basis (polyglycol) −20 °C ... + 40 °C Do not mix with mineral oil! CLP HC 220 USDA H1 Food−compatible oil on synthetic basis −20 °C ... + 40 °C Approval acc. to USDA−H1 CLP HC 320 CLP HC 220 Oil on synthetic basis (synthetic hydrocarbon) −25 °C ...
Maintenance 8 Maintenance operations Opening the condensation drain hole 8.2 Maintenance operations 8.2.1 Opening the condensation drain hole ) Note! ƒ Depending on the mounting position, the condensation drain holes are always at the bottom of the motor! ƒ For condensate drainage – the motor must be deenergised; – the plugs (screws) must be removed. ( Stop! To restore the enclosure, re−insert the plugs (screws) after condensate drainage.
8 Maintenance Maintenance operations Lubricate roller bearings 8.2.2 Lubricate roller bearings The roller bearings on motors and gearboxes from Lenze are filled with the greases listed below: Ambient temperature Manufacturer Type −30...+50°C −30...+80°C −40...+60°C Fuchs Klüber Klüber Renolit H 443 Petamo 133 N Microlube GHY 72 −30...+80°C −15...+60°C Klüber Klüber Petamo GHY 133 N Klüberplex BE 11−462 −30 °C ... +70 °C −40 °C ...
Maintenance 8 Maintenance operations Table of lubricants 8.2.3 Table of lubricants ) Note! Please note that the recommendation of a lubricant/grease or its listing in a Lenze lubricant table does not mean that Lenze is liable for these lubricants or damages resulting from incompatibilities of materials used. The lubricants listed in the lubricant table are permissible for Lenze drives. Specialty lubricants must be used, for example, for long−term storage or special operating conditions.
8 Maintenance Maintenance operations Table of lubricants Ambient temperature [°C] −50 0 +50 0 DIN 51517−3: CLP ISO 12925−1: CKC/CKD +40 Gearbox type GKL, GST, GFL, GKS, GKR, GKK04 ...
Maintenance 8 Maintenance operations Table of lubricants Ambient temperature [°C] −50 0 +50 +50 3) −10 −20 +40 0 4) −40 ä ä d CLP HC VG 460 Cassida Fluid GL 460 CLP PG VG 220 Cassida Fluid GL 220 CLP HC VG 46 Cassida HF 46 −25 CLP CLP CLP CLP HC VG 460 VG 460 VG 460 VG 320 −25 +50 3) CLP HC VG 320 −25 +50 3) CLP HC VG 320 Alpha SP 460 Optigear BM 460 Tribol 1100/460 Alphasyn EP 320 Optigear Synthetic A 320 Tribol 1510/320 Tribol Bio Top 1418/320 −20 +40 ` CLP E VG 320 d ä
8 Maintenance Maintenance operations Replacing the lubricant 8.2.4 Replacing the lubricant ( Stop! ƒ Gearbox should be warm. ƒ Secure drive system and machine from inadvertent movement and mains connection. ( Stop! With gearbox types GSTLL−3, GFLLL−3, GSSLL−3 and GKSLL−4, the pre−stage is separately lubricated–all gearbox components have to be completely drained! I Tip! When changing the lubricant, also change the grease packing of the bearings and replace the rotary shaft seals! 1.
Maintenance 8 Maintenance operations Lubricant quantity Pre−stage GSTLL−3; GKSLL−4; GSSLL−3 Mounting position A B C D E F GT−GNG−GST/GFL−010.iso/dms GST05 0.12 0.15 GST06 Ww1C 0.15 GST07 0.6 GST11 1.5 2.0 GST14 2.7 4.0 0.15 Ww1C 0.4 0.3 GST09 0.3 0.35 0.35 0.7 0.5 1.4 Mw132 Aw112 Nw1G Ww1G Mw132 Aw112 Nw1G 2.5 2.9 4.6 5.2 0.3 0.35 0.4 Nw1B Ww1C 0.3 0.4 Ww1C 0.55 0.65 1.1 1.2 2.1 1.7 2.4 Mw132 Aw112 Nw1G Ww1G 4.3 Mw132 Aw112 Nw1G Ww1G 3.2 4.1 0.2 0.2 0.3 0.3 0.
8 Maintenance Maintenance operations Lubricant quantity Helical gearbox GSTLL−1L VAL / VBL (foot housing) Mounting position A B C GST04 0.1 0.37 0.2 GST05 0.2 GST06 0.4 GST07 0.7 1.3 GST09 1.2 2.5 0.6 0.35 1.2 Mw132 Aw112 Nw1G Ww1G Mw132 Aw112 Nw1G Ww1G 2.3 2.7 0.65 1.3 Mw132 Aw112 Nw1G Ww1G 4.1 4.8 2.8 Mw132 Aw112 Nw1G Ww1G D 0.3 0.35 E F 0.25 0.25 0.35 0.35 0.7 0.7 1.5 1.5 2.5 2.5 E F 0.2 0.2 0.3 0.3 0.6 0.6 1.3 1.3 2.3 2.3 Ww1C 0.5 0.
Maintenance 8 Maintenance operations Lubricant quantity Helical gearbox GSTLL−2L; −3L VAL / VBL (foot mounting) Mounting position A B C D E F GST03 0.2 0.2 0.2 0.2 0.2 0.2 GST04 0.35 0.5 0.45 0.55 0.3 0.3 GST05 0.5 0.80 0.75 1 0.55 0.55 GST06 0.6 0.7 GST07 2.2 2.6 GST09 4.2 4.8 Mw132 Mw132 Aw112 Nw1G Ww1G Mw132 Aw112 Nw1G Ww1G 1.1 1.2 1.2 Mw132 2.5 2.9 2.6 Mw132 Aw112 Nw1G Ww1G 5.3 5.9 5.4 Mw132 Aw112 Nw1G Ww1G 1.7 1.8 Mw132 3 3.7 Mw132 Aw112 Nw1G Ww1G 6.1 7.
8 Maintenance Maintenance operations Lubricant quantity Shaft−mounted helical gearbox GFLLL−2; −3 Mounting position A B C D E F GFL04 0.65 0.6 1.05 0.8 0.75 0.35 GFL05 1.3 1.4 1.7 1.7 1.3 0.7 GFL06 2.0 2.1 3.0 2.8 2.1 1.2 GFL07 4.3 3.8 6.3 5.8 4.6 25 GFL09 8.9 7.6 13 11.3 9.5 5.2 GFL11 16 15 25 21 20 9.0 GFL14 32 36 47 42 27 28 Mounting position A B D E F GKS04 0.8 1.4 1.5 1.1 1.3 1.3 GKS05 1.4 2 2.1 1.7 1.9 1.9 GKS06 2.4 3.
Maintenance 8 Maintenance operations Lubricant quantity Bevel gearbox GKR Mounting position A B C GKR03 0.35 0.35 0.35 / 0.4 * GKR04 0.4 0.5 0.7 / 0.8 * GKR05 0.8 1.3 1.5 / 1.6 * GKR06 1.5 2.3 3.0 / 3.2 * D E F GKR03 0.35 0.35 0.35 GKR04 0.7 0.6 0.4 GKR05 1.4 1.5 1.0 GKR06 2.6 3.0 1.8 Mounting position Tab. 13 Amount of lubricant in litres * BA 12.0023−EN 7.
8 Maintenance Maintenance operations Amount of lubricant for combined mounting positions 8.2.6 Amount of lubricant for combined mounting positions For the gearbox sizes 03 ...05 a combination of different mounting positions with amounts of lubricant to suit are permissible as per the following tables. Advantage: Easier logistics for users who use gearboxes in different mounting positions. Disadvantage: On some gearboxes more lubricant is necessary in the gearbox than is necessary technically.
Maintenance 8 Repair Bevel gearbox GKR03 ... 05−2; VLL Versions VLR; VLL Mounting position GKR03 A BCDE 0.35 F GKR04 GKR05 0.4 0.8 0.7 1.5 0.4 1.0 0.4 0.8 0.7 1.5 Version VLK A 0.35 BDE 8.3 8.4 C 0.4 0.8 1.6 F 0.35 0.4 1.0 Repair ƒ It is recommended to have all repairs performed by Lenze Service. ƒ Delivery of spare parts is available upon request. Disposal Protect the environment! Packing material can be recycled.
8 Spare parts list, geared motors 74 8.5 Maintenance Spare parts list, geared motors l K12.0715−2 BA 12.0023−EN 7.
Spare parts list, gearbox and gearbox with variable speed drive BA 12.0023−EN 8.6 7.0 Maintenance Spare parts list, gearbox and gearbox with variable speed drive l K12.
8 Maintenance Order form 8.7 Order form Recipient: Lenze Postcode / town, city: Fax no.: Sender Customer no. Street / PO box Order no.
Troubleshooting and fault elimination 9 9 Troubleshooting and fault elimination If any malfunctions should occur during operation of the drive system, please check the possible causes using the following table. If the fault cannot be eliminated by one of the listed measures, please contact the Lenze Service.
! 78 Notes l BA 12.0023−EN 7.
Notes BA 12.0023−EN 7.
Q © 11/2011 F Lenze Drives GmbH Postfach 10 13 52 D−31763 Hameln Germany Service Lenze Service GmbH Breslauer Straße 3 D−32699 Extertal Germany ( Ê ü +49 (0)51 54 / 82−0 ( Ê 00 80 00 / 24 4 68 77 (24 h helpline) +49 (0)51 54 / 82−28 00 Lenze@Lenze.de +49 (0)51 54 / 82−13 96 Service@Lenze.de www.Lenze.com BA 12.0023−EN § .IPQ § § 7.
