SMD (13466185) Frequency Inverter: Basic I/O with CANopen 0.25kW... 4.
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Contents 1 Safety information.......................................................................................... 3 1.1 2 3 Pictographs used in these instructions............................................... 4 Technical data................................................................................................ 6 2.1 Standards and application conditions................................................ 6 2.2 Ratings......................................................................
About these instructions This documentation applies to the smd frequency inverter, and contains important technical data including installation, operation, and commissioning instructions. Please read the instructions in their entirety before commissioning. C B A Type: ESMD222W2SFA Id-No: 13060481 Made in USA Inverter smd CANopen: basic I/O LISTED Input: 1/N/PE (2PE) 230/240 V 18.0 A 50-60 Hz Output: 3/PE 0-230 V 9.5 A 2.2 kW / 3 HP 0 - 240 Hz 5D81 IND. CONT. EQ.
Safety information 1 Safety information General Some parts of Lenze controllers (frequency inverters, servo inverters, DC controllers) can be live, moving and rotating. Some surfaces can be hot. Non-authorized removal of the required cover, inappropriate use, and incorrect installation or operation creates the risk of severe injury to personnel or damage to equipment.
Safety information Operation Systems including controllers must be equipped with additional monitoring and protection devices according to the corresponding standards (e.g. technical equipment, regulations for prevention of accidents, etc.). You are allowed to adapt the controller to your application as described in the documentation.
Safety information Note for UL approved system with integrated controllers UL warnings are notes which apply to UL systems. The documentation contains special information about UL. Warnings! • Integral solid state protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes. The use of fuses or circuit breakers is the only approved means for branch circuit protection.
Technical data 2 Technical data 2.1 Standards and application conditions Conformity CE Low Voltage Directive (2006/95/EC) Approvals UL 508C Underwriters Laboratories - Power Conversion Equipment Max. permissible motor cable length (1) shielded: 50 m (low-capacitance) unshielded: 100 m Input voltage phase imbalance < 2% Humidity < 95% non-condensing Output frequency 0...
Technical data 2.2 Ratings Type Power [kW] ESMD251W2SFA 0.25 ESMD371W2SFA 0.37 ESMD551W2SFA 0.55 ESMD751W2SFA 0.75 ESMD152W2SFA 1.5 ESMD222W2SFA Mains Voltage, frequency 1/N/PE 230/240 V 2/PE 230/240 V (180 V - 0% … 264 V + 0 %) 50/60 Hz (48 Hz - 0 % … 62 Hz + 0 %) Output Current Ir Current Imax for 60 s [A](1) [A](2) [A] [A](1) [A](2) 3.4 1.7 1.6 2.6 2.4 5.0 2.4 2.2 3.6 3.3 6.0 3.0 2.8 4.5 4.2 5.5 9.0 4.0 3.7 6.0 14.0 7.0 6.4 10.5 9.6 2.2 21.0 9.5 8.7 14.
Installation Installation 3.1 Mechanical installation 3.1.1 Dimensions and mounting b2 >50 3 >15 b1 b 4 x M4 2,4 Nm 21 lb-in >50 a1 a >15 c smd002 Type a [mm] a1 [mm] b [mm] b1 [mm] b2 [mm] c [mm] m [kg] 93 84 146 128 17 83 0.5 93 84 146 128 17 92 0.6 ESMD152W2SFA 114 105 146 128 17 124 1.2 ESMD222W2SFA 114 105 146 128 17 140 1.4 ESMD371W2TXA 93 84 146 128 17 83 0.5 ESMD751W2TXA 93 84 146 128 17 92 0.
Installation 3.2 Electrical installation 3.2.
Installation 3.2.3 Connection diagram 1/N/PE 180 V - 0 % … 264 V + 0 % 48 Hz … 62 Hz 3/PE 180V - 0% … 264V + 0 % 48 Hz … 62 Hz L1 L2 L3 N PE L1 L2 L3 2/PE 180V - 0% … 264V + 0 % 48 Hz … 62 Hz L1 L2 L3 N PE L1 L2 L3 N PE PE L1 L2/N PE L1 L2/N PE COM +12V CAN_L CAN_H 6 mm / 0.24 in CAN_GND 0.5 Nm / 4.5 lb-in 0.2 Nm / 2 lb-in 6 mm / 0.
Installation 3.2.4 Control terminals Terminal CAN_GND Data for control connections (printed in bold = Lenze setting) CAN earth ground CAN_L CAN low CAN_H CAN high For reliable communication make sure terminal CAN_GND is connected to CAN network GND/common. If only two wires are used (CAN_H and CAN_L) in the network, connect CAN_GND to chassis/earth ground.
Commissioning 4 Commissioning 4.1 Parameter setting Status/fault messages Change parameters V0003 NOTE If the password function is enabled, the password must be entered into C00 to access the parameters. C00 will not appear unless the password function is enabled. See C94. Tmd007 4.2 Electronic programming module (EPM) The EPM contains the controller’s memory. Whenever parameter settings are changed, the values are stored in the EPM.
Commissioning 4.3 Parameter menu Code No.
Commissioning Code No. CE1 Possible Settings Name Configuration Digital input E1 CE2 Configuration - Digital input E2 CE3 Configuration - Digital input/output E3 Lenze 1 4 3 Selection 1 Activate fixed setpoint 1 (JOG1) IMPORTANT • Use C37...
Commissioning Code No. C10 Possible Settings Name Minimum output frequency C11 Maximum output frequency Lenze 0.0 Selection 0.0 50.0 7.5 IMPORTANT {Hz} 240 C10 not active for fixed setpoints or setpoint selection via c40 {Hz} 240 C11 is never exceeded WARNING! Consult motor/machine manufacturer before operating above rated frequency. Overspeeding the motor/machine may cause damage to equipment and injury to personnel! C12 Acceleration time 5.0 0.0 {s} 999 C13 Deceleration time 5.0 0.
Commissioning Code No. Possible Settings IMPORTANT Selection 20.0 0.0 {Hz} 240 C38 Fixed setpoint 2 30.0 0.0 {Hz} 240 C39 Fixed setpoint 3 40.0 0.0 {Hz} 240 C46 Frequency setpoint 0.0 {Hz} 240 Display: Setpoint via CANopen or function UP/DOWN C50 Output frequency 0.0 {Hz} 240 Display C53 DC bus voltage 0.0 {%} 255 Display C54 Motor current 0.
Commissioning Code No.
Commissioning Code No.
Commissioning Code No. h53(1) Possible Settings Name Parameter channel 2 (SDO#2 support for Lenze Systembus) Lenze 0 Selection 0 Enable: Node ID range (1...63) with default COB ID for SYNC, RPDO and TPDO 1 Enable: Node ID range (1...63) with programmable COB ID using h54, h60, h70, h80, h90 Disable: Node ID range (1...127) with default COB ID for SYNC, RPDO, and TPDO 3 Disable: Node ID range (1...
Commissioning Code No. h66(1) Possible Settings Name RPDO#1 mapping (see RPDO mapping details) Lenze 0 h69 RPDO#1 status IMPORTANT Selection 0 C0135 control word + C46 signed C46 scaling: + 50 = + 1.0 Hz 1 C0135 control word + C46 unsigned C46 scaling: 10 = 1.
Commissioning Code No. Possible Settings Name Lenze IMPORTANT Selection TPDO#1 configuration parameters h80(1) TPDO#1 COB ID 385 h81(1) TPDO#1 enable/ 1 disable h82 TPDO#1 transmission type h83(1) TPDO#1 inhibit time h84 TPDO#1 event timer h86(1) TPDO#1 mapping (see TPDO mapping details) 0 2047 0 Disable 1 Enable (no RTR) 2 Enable (with RTR) bit mask h89 TPDO#1 status (1) Enable individual polling of TPDO#1 255 0 255 • h82 = 0...
Commissioning Code No. Possible Settings Name Lenze IMPORTANT Selection TPDO#2 configuration parameters h90(1) TPDO#2 COB ID 641 h91(1) TPDO#2 enable/ 0 disable h92 TPDO#2 transmission type h93(1) TPDO#2 inhibit time h94 TPDO#2 event timer h96(1) TPDO#2 mapping (see TPDO mapping details) 0 2047 0 Disable 1 Enable (no RTR) 2 Enable (with RTR) 0 255 • h92 = 0...
Commissioning 4.4 CANopen mapping details 4.4.
Commissioning h66 / h76 setting = 2 Bit 0 = switch off 1 = switch on 0 0 = switch off(2) 1 = switch on 1 0 = disable voltage(2) 1 = enable voltage 1 0 = disable voltage(2) 1 = enable voltage 2 0 = execute quick stop 1 = not quick stop 2 0 = execute quick stop 1 = not quick stop 3 0 = inhibit(2) 1 = enable 3 0 = inhibit(2) 1 = enable 4 reserved 4 reserved 5 reserved 5 reserved 6 reserved 6 reserved 7 fault reset on transition from 0 to 1 7 fault reset on transition from 0 to
Commissioning Bit 0 JOG1, JOG2, JOG3 0 = C46 active 1 = JOG1 (C37) active 2 = JOG2 (C38) active 3 = JOG3 (C39) active Direction of rotation 0 = CW (forward) 1 = CCW (reverse) 3 Quick stop 0 = Quick stop not active 1 = Quick stop active 4 reserved 5 reserved 6 reserved 7 reserved 8 reserved 9 Controller inhibit 0 = No controller inhibit 1 = Controller inhibit 10 reserved 11 TRIP reset TRIP reset on transition from 0 to 1 12 reserved 13 reserved 14 DC brake 0 = DC brake not active 1
Commissioning 4.4.
Commissioning Bit 0 Bit JOG1, JOG2, JOG3 0 = C46 active 1 = JOG1 (C37) active 2 = JOG2 (C38) active 3 = JOG3 (C39) active 0 1 h86 / h96 setting = 3 JOG1, JOG2, JOG3 0 = C46 active 1 = JOG1 (C37) active 2 = JOG2 (C38) active 3 = JOG3 (C39) active Direction of rotation 0 = CW (forward) 1 = CCW (reverse) 3 Quick stop 0 = Quick stop not active 1 = Quick stop active 4 reserved 5 reserved 6 reserved 7 reserved 8 reserved 9 Controller inhibit 0 = No controller inhibit 1 = Controller inhibit 10
Commissioning h86 / h96 setting = 4 Bit h86 / h96 setting = 5 0 = Not ready to switch on 1 = Ready to switch on 0 0 = Not ready to switch on 1 = Ready to switch on 1 0 = Not switched on 1 = Switched on 1 0 = Not switched on 1 = Switched on 2 0 = operation disabled 1 = operation enabled 2 0 = operation disabled 1 = operation enabled 3 0 = No fault 1 = Fault 3 0 = No fault 1 = Fault 4 0 = Voltage disabled 1 = Voltage enabled Note: On smd controller, this is always enabled 4 0 = Voltage d
Commissioning WORD0 - C0150 Status word Bit h86 / h96 setting = 6 0 reserved 1 0 = Pulses to power stage enabled 1 = Pulses to power stage Inhibited 2 0 = Current limit not reached 1 = Current limit reached 3 reserved 4 0 = Actual frequency < > setpoint 1 = Actual frequency = setpoint 5 0 = Not above threshold 1 = Above threshold (C17) 6 0 = Actual frequency < > 0 Hz 1 = Actual frequency = 0 Hz 7 0 = No controller inhibit 1 = Controller inhibit 8 9 10 Controller status 0 = no fault 8 =
Commissioning 4.5 Quick CAN set-up 1. Power up the controller and set h50 (CAN address) and h51 (CAN baud rate) to appropriate values. 2. Power down the controller and connect the communication cable. For reliable communication make sure terminal CAN_GND is connected to CAN network GND/ common. If only two wires are used (CAN_H and CAN_L) in the network, connect CAN_ GND to chassis/earth ground. 3. Power up the controller. 4.
Troubleshooting and fault elimination 5 Troubleshooting and fault elimination Status Cause Present output frequency Trouble free operation OFF Stop (outputs U, V, W inhibited) LOW signal at terminal 28 1nh Inhibit (outputs U, V, W inhibited) Controller is set up for CANopen control (see C01) Start the controller via CANopen stP Output frequency = 0 Hz (outputs U, V, W inhibited) Setpoint = 0 Hz Setpoint selection br DC-injection brake active DC-injection brake activated • via digital input
Troubleshooting and fault elimination Error 0C1 0C2 Short-circuit or overload Earth fault Remedy (1) Find reason for short-circuit; check motor cable Excessive capacitive charging current of the motor cable Use shorter motor cables with lower charging current Acceleration time (C12) too short • Increase acceleration time • Check controller selection Defective motor cable Check wiring Internal fault in motor Check motor Frequent and long overload Check controller selection Grounded motor pha
Lenze 13466185 EDBSW03 v5 EN Lenze Americas Corporation 630 Douglas Street Uxbridge, MA 01569 USA 800 217-9100 508 278-7873 marketing@lenzeamericas.com www.Lenze.com Service Lenze AC Tech Corporation 630 Douglas Street Uxbridge, MA 01569 USA 508 278-9100 508 278-6620 repair@lenzeamericas.
