SMD (13466183) Frequency Inverter: Full I/O with CANopen 0.37 kw...
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Contents 1 Safety Information...............................................................................5 1.1 Pictographs used in these Instructions.......................................6 2 Technical Data.....................................................................................8 2.1 Standards and Application Conditions........................................8 2.2 Ratings........................................................................................9 3 Installation.............
About These Instructions This documentation applies to the smd frequency inverter, and contains important technical data and describes installation, operation, and commissioning. Please read the instructions before commissioning. C B A Type: ESMD223C4TXA Id-No: 13xxxxxx Input: 3/PE 400/480 V 52/45 A 50-60 Hz Made in USA Inverter smd CANopen: Full I/O LISTED 5D81 IND. CONT. EQ.
Safety information 1 Safety Information General Some parts of Lenze controllers (frequency inverters, servo inverters, DC controllers) can be live, moving and rotating. Some surfaces can be hot. Non-authorized removal of the required cover, inappropriate use, and incorrect installation or operation creates the risk of severe injury to personnel or damage to equipment.
Safety information Operation Systems including controllers must be equipped with additional monitoring and protection devices according to the corresponding standards (e.g. technical equipment, regulations for prevention of accidents, etc.). You are allowed to adapt the controller to your application as described in the documentation.
Safety Information Note for UL approved system with integrated controllers UL warnings are notes which apply to UL systems. The documentation contains special information about UL. Warnings! • Integral solid state protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes. The use of fuses or circuit breakers is the only approved means for branch circuit protection.
Technical data 2 Technical Data 2.1 Standards and Application Conditions Conformity CE Low Voltage Directive (2006/95/EC) Approvals UL 508C Underwriters Laboratories - Power Conversion Equipment Max. permissible motor cable length (1) shielded: 50 m (low-capacitance) unshielded: 100 m Input voltage phase imbalance < 2% Humidity < 95% non-condensing Output frequency 0...
Technical data 2.2 Ratings Mains Type Power [kW] Voltage, frequency Output Current (3) Current [A] (3) IN Imax for 60 s [A] (1) [A] (2) [A] (1) [A] (2) 1~ 3~ 3~ 3~ 3~ 3~ 4.7 2.7 2.2 2.0 3.3 3.0 4.0 3.7 6.0 5.6 6.0 5.5 9.0 8.3 6.8 6.3 10.2 9.5 9.6 8.8 14.4 13.2 ESMD371C2YXA 0.37 ESMD751C2YXA 0.75 ESMD112C2YXA 1.1 ESMD152C2YXA 1.5 ESMD222C2YXA 2.2 1/N/PE 230 V OR 8.4 4.8 3/PE 230 V (180 V -0%…264 V +0%) 12.0 6.9 50/60 Hz 12.9 7.9 (48 Hz -0%…62 Hz +0%) 17.1 10.
Installation Installation 3.1 Mechanical Installation 3.1.1 Dimensions and Mounting b2 s2 3 B 4 x M4 1.2 Nm 10 lb-in s1 b1 b A C s1 s2 4 x M6 D 2.8 Nm 24 lb-in a1 a c smd402 a [mm] a1 [mm] b [mm] b1 [mm] b2 [mm] s2 [mm] m [kg] ESMD371C2YXA, ESMD371C4TXA 93 84 146 128 17 100 ESMD751C2YXA, ESMD751C4TXA 93 84 146 128 17 120 15 50 0.6 15 50 ESMD112C4TXA 93 84 146 128 17 0.9 146 15 50 ESMD112C2YXA 114 105 146 128 1.
Installation 3.2 Electrical Installation 3.2.1 Installation according to EMC Requirements EMC Compliance with EN 61800-3/A11 Noise emission Compliance with limit value class A according to EN 55011 if installed in a control cabinet with the appropriate footprint filter and the motor cable length does not exceed 10m B E A Screen clamps C B Control cable D A C Low-capacitance motor cable (core/core < 75 pF/m, core/screen < 150 pF/m) D Electrically conductive mounting plate E Filter 3.2.
Installation WARNING! Per UL requirements, use a FUSE (not a circuit breaker) for 240VAC drives requiring >40A protection and for 480VAC & 600VAC drives requiring >32A protection. Observe the following when using E.l.c.b: • • Installation of E.l.c.b only between supplying mains and controller. The E.l.c.
Installation 3.2.4 Control Terminals Terminal CAN_GND Data for control connections (printed in bold = Lenze setting) CAN earth ground CAN_L CAN low CAN_H CAN high For reliable communication make sure terminal CAN_GND is connected to CAN network GND/common. If only two wires are used (CAN_H and CAN_L) in the network, connect CAN_GND to chassis/earth ground.
Commissioning 4 Commissioning 4.1 Parameter Setting Status/fault messages Change parameters C0003 NOTE If the password function is enabled, the password must be entered into C00 to access the parameters. C00 will not appear unless the password function is enabled. See C94. Tmd007 4.2 Electronic Programming Module (EPM) The EPM contains the controller’s memory. Whenever parameter settings are changed, the values are stored in the EPM.
Commissioning 4.3 Parameter Menu Code Possible Settings No.
Commissioning Code Possible Settings No. Lenze Name CE1 Configuration Digital input E1 1 • Use C37...
Commissioning Code Possible Settings No. Lenze Name C11 Maximum output frequency Selection 50.0 7.5 C12 Acceleration time 5.0 C13 Deceleration time 5.0 C14 Operating Mode 2 IMPORTANT {Hz} 240 • Output frequency at 100% analog setpoint • C11 is never exceeded WARNING! Consult motor/machine manufacturer before operating above rated frequency. Overspeeding the motor/machine may cause damage to equipment and injury to personnel! 0.0 {s} 999 • C12 = frequency change 0 Hz...
Commissioning Code Possible Settings No. Name C37 Fixed setpoint 1 (JOG 1) Lenze Selection 20.0 0.0 {Hz} 240 C38 Fixed setpoint 2 (JOG 2) 30.0 0.0 {Hz} 240 C39 Fixed setpoint 3 (JOG 3) 40.0 0.0 {Hz} 240 C46 Frequency setpoint 0.0 {Hz} 240 Display: Setpoint via CANopen, analog input, or function UP/DOWN C50 Output frequency 0.0 {Hz} 240 Display C53 DC bus voltage 0.0 {%} 255 Display C54 Motor current 0.
Commissioning Code Possible Settings Lenze Selection Name 2 {%} 100 c20 I t switch-off (thermal 100 30 motor monitoring) 100% = smd rated output current IMPORTANT No. c21 Motor Overload Type 00 WARNING! Maximum setting is rated motor current (see nameplate). Does not provide full motor protection! 1 00 Speed Compensation Ir Reduces the allowable continuous current when operating below 30Hz. 01 No Speed Compensation c40 Frequency setpoint via keys c42 Start condition (with mains on) 0.
Commissioning Code No.
Commissioning Code No.
Commissioning Code No. Possible Settings Name Lenze IMPORTANT Selection RPDO#1 configuration parameters h60(1) RPDO#1 COB ID 513 h61(1) RPDO#1 enable/ disable 1 h62 RPDO#1 transmission type 255 0 2047 If h53 = 0, 2: Setting will change to 512 + Node ID during power-up or h58 reset. 0 Disable 1 Enable 0 255 • h62 = 0...240: transfer on every SYNC received.
Commissioning Code No. Possible Settings Name Lenze IMPORTANT Selection RPDO#2 configuration parameters h70(1) RPDO#2 COB ID 769 h71(1) RPDO#2 enable/ disable 0 h72 RPDO#2 transmission type 255 0 2047 If h53 = 0, 2: Setting will change to 768 + Node ID during power-up or h58 reset. 0 Disable 1 Enable 0 255 • h72 = 0...
Commissioning Code No. Possible Settings Name Lenze IMPORTANT Selection TPDO#1 configuration parameters h80(1) TPDO#1 COB ID 385 0 2047 h81(1) TPDO#1 enable/ disable 1 255 0 Disable 1 Enable (no RTR) 2 Enable (with RTR) 0 255 h83(1) TPDO#1 inhibit time 50 0 {0.1 ms} 65535 Sets minimum time between TPDO#1 transmissions (h83 = 50 = 5.
Commissioning Code No. Possible Settings Name Lenze IMPORTANT Selection TPDO#2 configuration parameters h90(1) TPDO#2 COB ID 641 0 2047 h91(1) TPDO#2 enable/ disable 0 255 0 Disable 1 Enable (no RTR) 2 Enable (with RTR) 0 255 h93(1) TPDO#2 inhibit time 50 0 {0.1 ms} 65535 Sets minimum time between TPDO#2 transmissions (h93 = 50 = 5.
Commissioning 4.4 CANopen Mapping Details 4.4.
Commissioning h66 / h76 setting = 2 Bit 0 = switch off 1 = switch on 0 0 = switch off(2) 1 = switch on 1 0 = disable voltage(2) 1 = enable voltage 1 0 = disable voltage(2) 1 = enable voltage 2 0 = execute quick stop 1 = not quick stop 2 0 = execute quick stop 1 = not quick stop 3 0 = inhibit(2) 1 = enable 3 0 = inhibit(2) 1 = enable 4 reserved 4 reserved 5 reserved 5 reserved 6 reserved 6 reserved 7 fault reset on transition from 0 to 1 7 fault reset on transition from 0 to 1
Commissioning Bit 0 3 Quick stop 0 = Quick stop not active 1 = Quick stop active 4 reserved 5 reserved 6 reserved 7 reserved 8 reserved 9 Controller inhibit 0 = No controller inhibit 1 = Controller inhibit 10 reserved 11 TRIP reset TRIP reset on transition from 0 to 1 12 reserved 13 reserved 14 DC brake 0 = DC brake not active 1 = DC brake active 15 reserved WORD1 Direction of rotation 0 = CW (forward) 1 = CCW (reverse) • Speed signed scaled +/- 16384 == C11 (max frequency) • Ex
Commissioning 4.4.
Commissioning Bit 0 Bit JOG1, JOG2, JOG3 0 = C46 active 1 = JOG1 (C37) active 2 = JOG2 (C38) active 3 = JOG3 (C39) active 4 reserved 5 reserved 6 reserved 7 reserved 8 reserved 9 Controller inhibit 0 = No controller inhibit 1 = Controller inhibit 10 reserved 11 JOG1, JOG2, JOG3 0 = C46 active 1 = JOG1 (C37) active 2 = JOG2 (C38) active 3 = JOG3 (C39) active Direction of rotation 0 = CW (forward) 1 = CCW (reverse) 3 Quick stop 0 = Quick stop not active 1 = Quick stop active 4 reserved
Commissioning h86 / h96 setting = 4 Bit h86 / h96 setting = 5 0 = Not ready to switch on 1 = Ready to switch on 0 0 = Not ready to switch on 1 = Ready to switch on 1 0 = Not switched on 1 = Switched on 1 0 = Not switched on 1 = Switched on 2 0 = operation disabled 1 = operation enabled 2 0 = operation disabled 1 = operation enabled 3 0 = No fault 1 = Fault 3 0 = No fault 1 = Fault 4 0 = Voltage disabled 1 = Voltage enabled Note: On smd controller, this is always enabled 4 0 = Voltage di
Commissioning WORD0 - C0150 Status word Bit h86 / h96 setting = 6 0 reserved 1 0 = Pulses to power stage enabled 1 = Pulses to power stage Inhibited 2 0 = Current limit not reached 1 = Current limit reached 3 reserved 4 0 = Actual frequency < > setpoint 1 = Actual frequency = setpoint 5 0 = Not above threshold 1 = Above threshold (C17) 6 0 = Actual frequency < > 0 Hz 1 = Actual frequency = 0 Hz 7 0 = No controller inhibit 1 = Controller inhibit 8 9 10 Controller status 0 = no fault 8 =
Commissioning 4.5 Quick CAN Set-up 1. Power up the controller and set h50 (CAN address) and h51 (CAN baud rate) to appropriate values. 2. Power down the controller and connect the communication cable. For reliable communication make sure terminal CAN_GND is connected to CAN network GND/common. If only two wires are used (CAN_H and CAN_L) in the network, connect CAN_GND to chassis/earth ground. 3. Power up the controller. 4.
Troubleshooting and fault elimination 5 Troubleshooting and Fault Elimination Status Cause Remedy e.g.
Troubleshooting and fault elimination Error 0C1 0C2 Short-circuit or overload Earth fault Cause Remedy (1) Short-circuit Find reason for short-circuit; check motor cable Excessive capacitive charging current of the motor cable Use shorter motor cables with lower charging current Acceleration time (C12) too short • Increase acceleration time • Check controller selection Defective motor cable Check wiring Internal fault in motor Check motor Frequent and long overload Check controller selecti
Lenze 13466183 EDBSC03 v7 Lenze Americas Corporation 630 Douglas Street Uxbridge, MA 01569 USA 800 217-9100 508 278-7873 marketing@lenzeamericas.com www.Lenze.com Service Lenze AC Tech Corporation 630 Douglas Street Uxbridge, MA 01569 USA 508 278-9100 508 278-6620 repair@lenzeamericas.
