Install Instructions
4
LTR
PACKING
SLEEVE
PORT
2.
NUT
PORT
SLEEVE
NUT
THIMBLE
CHECK
DRIVING
BALL
STUD
COIL SLEEVE
POINTER
ROD WITH
GEAR
1.
POINTER
FLANGE
SOCKET
BALL
ALWAYS TO RIGHT
ELONGATED HOLES
SET SCREW
INSTRUCTIONS FOR DISMANTLING VALVE
Shut off hot and cold supplies to valve.
Loosen POINTER SET SCREW, Remove SNAP CAP, SCREW and
WASHER, POINTER and FRICTION SPRING. (FIGURE #1).
Remove the 6 COVER SCREWS, then take off cover to which the
Thermostat and Gears are attached.
WHEN RE-ASSEMBLING VALVE, insert new Flange Packing in
base; replace COVER, tightening COVER SCREWS in rotation; put
FRICTION SPRING in place; then replace POINTER and POINTER
ROD SCREW, WASHER and CAP.
After installing new parts, it will probably be necessary to reset Pointer
to obtain correct temperature range from Cold to Hot. See page 2
instructions "TO RESET ADJUSTABLE HIGH TEMPERATURE
LIMIT STOP."
TO CLEAN PORT SLEEVE ASSEMBLY
Failure to properly blend the water may be caused by a sticking
condition in the PORT SLEEVE ASSEMBLY. The THIMBLE should
slide freely on the PORT SLEEVE.
If a deposit of lime or sediment prevents free movement, use a nail set
or other tapered tool to unscrew the CHECK NUT as far as it will go,
then screw the PORT SLEEVE NUT into the base. This will release the
PORT SLEEVE and THIMBLE so they can be lifted out, (Figure #2).
Clean with a NON-CORROSIVE CLEANING AGENT AND SOFT
CLOTH - DO NOT USE ABRASIVES - then wash parts thoroughly,
wipe with a dry cloth and re-assemble. The PORT SLEEVE should be
assembled with the elongated holes to the right (COLD SIDE). Tighten
PORT SLEEVE NUT against end of PORT SLEEVE but be careful not
to over tighten, this may deform port sleeve. Tighten CHECK NUT.
When replacing front be sure DRIVING BALL is inserted in Ball
Socket as shown in Figure #1.
TO REPLACE POINTER ROD WITH GEAR
Loosen POINTER SET SCREW, remove POINTER ROD SNAP CAP,
SCREW, WASHER, POINTER, and FRICTION SPRING. (FIGURE
#1)
Remove COVER with parts attached, from the front of valve.
Remove COIL SLEEVE STUD and take off THERMOSTAT GROUP.
Replace POINTER ROD with GEAR and re-assemble.
TO REPLACE (OR CLEAN) THERMOSTAT
GROUP
Follow instruction for replacing POINTER ROD with GEAR above. If
a deposit has collected on the Thermostatic Coil, clean it off with a
brush in a non-corrosive grit-free cleaning solution.
REMEMBER! THIS IS A CONTROL DEVICE WHICH MUST BE CLEANED AND
MAINTAINED ON A REGULAR BASIS. (SEE MAINTENANCE GUIDE AND RECORD,
MGR-1000)