Installation Guide

Floor Box Assembly
Cat. No. 5249
Rated: 15A - 125V
Cat. No. 5349
Rated: 20A - 125V
Cat. No. 25249
Rated: 15A - 125V
Cat. No. 25349
Rated: 20A - 125V
Installation Instructions
25249
5249
TO INSTALL
WARNING: TO AVOID FIRE, SHOCK, OR DEATH; TURN OFF POWER AT CIRCUIT BREAKER OR
FUSE AND TEST THAT THE POWER IS OFF BEFORE WIRING!
WARNING: TO BE INSTALLED AND/OR USED IN ACCORDANCE WITH APPROPRIATE ELECTRICAL
CODES AND REGULATIONS.
WARNING: IF YOU ARE UNSURE ABOUT ANY PART OF THESE INSTRUCTIONS, CONTACT AN
ELECTRICIAN.
CAUTION: USE THIS DEVICE WITH COPPER OR COPPER CLAD WIRE ONLY.
CAUTION: ELECTRICAL BOX NOT SUITABLE FOR MASONRY APPLICATIONS.
CAUTION: SUITABLE FOR WOOD FINISHED FLOORS AND INDUSTRIAL CARPET 3/8" (1.0 CM)
THICKNESS ONLY.
CAUTION: USE ONLY ELECTRICAL MOUNTING BOX PROVIDED.
1A. For Cat. Nos. 5249/5349 Only – Single Receptacle: Cut an opening for mounting the box by using
Floor Template A (also refer to Figure 1).
1B. For Cat. Nos. 25249/25349 Only – Duplex Receptacle: Cut an opening for mounting the box by
using Floor Template B (also refer to Figure 1).
Assemble the two (2) mounting brackets to box. NOTE: Brackets must be positioned all the way "UP"
for Single Receptacle mounting (unless Alternate Construction is applicable), (refer to Figure 15),
or all the way "DOWN" for Duplex Receptacle mounting (refer to Figure 16). Tighten screws firmly
(refer to Figure 2).
2. Remove the desired knockout(s) in box. Pull the conductors through the opening leaving
6" (15.2 cm) protruding through the outside of the box (refer to Figure 3, 4 and 4A).
3A. For Bare Floor Installation, proceed to Step 5.
3B. For Carpet Installation Only:
NOTE: All-purpose sealing compound is not provided, but is required.
Before mounting the electrical box provided, cut carpet using Template A for single receptacle or
Template B for duplex receptacle. Clean surface to be bonded or sealed of all matter. Spread
all-purpose sealing compound under floor box mounting ears (refer to Figure 3).
4. Secure electrical box with four #6 x 1" (2.5 cm) screws (refer to Figure 3).
5. Wire the receptacle as follows:
NOTE: Terminals accept up to #10 AWG copper or copper clad wire.
Side Wiring (single and duplex receptacle):
• Remove insulation on each conductor end to expose 3/4" (1.9 cm) bare copper wire
(refer to Figures 4).
• Connect wires as follows: Black (Hot) to Brass screw. White (Neutral) to Silver screw.
Green or bare (Ground) to Green screw.
• Loop each wire clockwise 3/4 turn around each terminal screw. Tighten screws to 12 in.-lbs.
of torque. Cut off any loose strands not secure under screw head.
Back Wire (duplex receptacle only):
• Remove insulation on each conductor end to expose 1/2" (1.3 cm) bare copper wire
(refer to Figure 4A).
• Connect wires as follows: Black (Hot) into hole next to Brass screw hole. White (Neutral) into
hole next to Silver screw. Loop Green or bare copper (Ground) clockwise 3/4 turn around Green
terminal screw. Tighten all terminal screws to 12 in.-lbs. of torque.
6.
Mount receptacle into the electrical box by firmly tightening two (2) long mounting screws.
Place the plastic shell over the receptacle (refer to Figure 5).
7A. For Bare Floor Installation, proceed to Step 9.
7B. For Carpet Installation Only: Spread all-purpose sealing compound approximately 1" (2.5 cm)
all around floor opening (refer to Figure 6).
Place carpet over floor ensuring that the sealing compound is under carpet, around all sides of
carpet cut-out (refer to Figures 7 and 8). Remove extra compound if necessary.
Spread sealing compound all around inside of Brass floor plate (refer to Figure 9).
Place Brass plate over device (DO NOT use gasket). Assemble Brass screws by pushing on
O-Seal washer onto each one (refer to Figure 10). Insert screws into Brass plate and tighten to
10 in.-lbs. of torque into strap. Proceed to Step 10.
8. For Bare Floor Installation Only (refer to Figure 10A):
Place gasket covering components.
Place Brass plate over gasket. Assemble Brass screws by pushing on O-Seal washer onto each one
(refer to Figure 10A). Insert screws into Brass plate and tighten to 10 in.-lbs. of torque into strap.
9. When using screw caps, make sure O-Ring is assembled (refer to Figure 11-14). Apply an all
purpose lubricant (not provided) according to manufacturer’s direction around O-Ring (refer to
Figures 11-14). Mount screw cap assembly onto Brass plate (refer to Figures 11-14).
10. Restore power at circuit breaker or fuse. INSTALLATION IS COMPLETE.
NOTES:
• To gain access to the receptacle, unscrew screw cap counter-clockwise using a wide blade
[1/4" minimum (0.63 cm)] screwdriver. A quarter (coin) may also be used to minimize any
possible damage to the cap.
• Leave screw cap on when the receptacle is not in use.
• Allow sealing compound to set according to manufacturer’s instructions before exposing to water.
PK-93600-10-00-0C
© 2015 Leviton Mfg. Co., Inc.
For Technical Assistance Call:
1-800-824-3005 (U.S.A Only)
www.leviton.com
F OR CANADA ONLY
For warranty information and/or product returns, residents of
Canada should contact Leviton in writing at Leviton Manufacturing
of Canada Ltd to the attention of the Quality Assurance
Department, 165 Hymus Blvd, Pointe-Claire (Quebec),
Canada H9R 1E9 or by telephone at 1 800 405-5320.
Figure 1
Figure 4
Conductors 6"
Outside of Box
Wood Floor
Figure 8
Carpet
Se
a
ling C
o
mpound
Figure 6
Sealing Compound
1" All
Around
Figure 5
Mounting
Screws (2)
Shell
9 erugiF
Sealing Compound
Duplex
Floor Plate
Figure 10A
Thread O-Seal
Washer On
Wood Floor
Figure 4A
Conductors 6"
Outside of Box
Wood Floor
Wire Hole
Figure 2
NOTE: Refer to appropriate diagram for bracket
position (Single or Duplex)
Knockouts
Box Mounting
Bracket (2)
NOTE: Refer to
appropriate diagram
for bracket position
(Single or Duplex)
Figure 3
Wood Screws (4)
Conductors 6"
Outside of Box
Wood Floor
Figure 7
Carpet
01 erugiF
Carpet
Thread O-Seal
Washer On
LIMITED 10 YEAR WARRANTY AND EXCLUSIONS
Leviton warrants to the original consumer purchaser and
not for the benefit of anyone else that this product at the
time of its sale by Leviton is free of defects in materials
and workmanship under normal and proper use for ten
years from the purchase date. Leviton’s only obligation
is to correct such defects by repair or replacement, at
its option. For details visit www.leviton.com or call
1-800-824-3005. This warranty excludes and there is
disclaimed liability for labor for removal of this product or
reinstallation. This warranty is void if this product is installed
improperly or in an improper environment, overloaded,
misused, opened, abused, or altered in any manner, or
is not used under normal operating conditions or not in
accordance with any labels or instructions. There are
no other or implied warranties of any kind, including
merchantability and fitness for a particular purpose,
but if any implied warranty is required by the applicable
jurisdiction, the duration of any such implied warranty,
including merchantability and fitness for a particular
purpose, is limited to ten years. Leviton is not liable for
incidental, indirect, special, or consequential damages,
including without limitation, damage to, or loss of use
of, any equipment, lost sales or profits or delay or
failure to perform this warranty obligation. The remedies
provided herein are the exclusive remedies under this
warranty, whether based on contract, tort or otherwise.
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