Installation Manual

DESCRIPTION
The RC-1000 is a precision digital thermostat designed for 24 VAC heating and cooling systems.
The RC-1000 will support the following systems:
Single Stage Heat/Cool Conventional
Heat Pump (2 Stage Heat / 1 Stage Cool)
Dual Fuel Heat Pump (2 Stage Heat / 1 Stage Cool)
The RC-1000 has the capability of being controlled both locally and by remote control. It offers
programmability, stand-alone operation, and robust, optically isolated communications with
automation systems, utility control systems, and personal computers.
Electrical rating: 24 V; 2 A; 50/60 Hz
Maximum current: 2 A on any circuit, 3 A total
The following requirements must be observed for installation in Europe: CE
1. This equipment must be installed in accordance with National wiring rules for the country in
which it is installed.
2. All product labels, instructions and markings relating to safety must be translated to a
language, which is acceptable in the country in which this equipment is to be installed.
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PK-93329-10-B0-0AAR2253
(65I00-1)
WARNINGS AND CAUTIONS
• Readandunderstandallinstructions.Followallwarningsandinstructionsmarkedonthe
product.
• Donotusethisproductnearwater-e.g.,nearatub,washbasin,kitchensinkorlaundrytub,in
a wet basement, or near a swimming pool.
• Neverpushobjectsofanykindintothisproductthroughopenings,astheymaytouch
dangerous voltages.
•
Never install communications wiring or components during a lightning storm.
• Neverinstallcommunicationscomponentsinwetlocationsunlessthecomponentsare
designed specifically for use in wet locations.
• Nevertouchuninsulatedwiresorterminalsunlessthewiringhasbeendisconnectedatthe
network interface.
•
Use caution when installing or modifying communications wiring or components.
• SAVETHESEINSTRUCTIONS.
Removing an existing thermostat
1. Disconnect the power to the control transformer.
2. Remove the cover to the existing thermostat.
3. Disconnect the wires going to each terminal on the thermostat. Label each wire with the letter
or number at the terminal.
4. Remove the existing plate or base from the wall.
MOUNTING
When mounting the RC-1000, grasp the thermostat by the sides, avoiding the keys, and unsnap
the base from the face. Holding the base to the wall so that the word “UP” is upright and facing
you:
1. Mark the two mounting holes on the wall using a pencil.
2. Drill a hole using a 3/16” bit at each mounting hole marking.
3. Install the two wall anchors supplied.
4. Slide the system wires through the opening in the base.
5. Mount the base to the wall using the two #6 x 1/2” self-tapping screws supplied - See Figure 1.
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INSTALLATION
Before installing this thermostat:
1. Read all of the Installation Instructions carefully.
2.ReadtheOwner’sManualcarefully.
3. Ensure that this product is suitable for your application.
4. Ensure that wiring complies with all codes and ordinances.
5. Disconnect power to the control transformer to prevent electrical shock and damage to
equipment.
6. Select an appropriate location to ensure an accurate temperature reading.
Location
When replacing an existing thermostat, install the RC-1000 in the same location. If the existing
locationdoesn’tmeetthefollowingcriteria,chooseanewlocationtomounttheRC-1000.When
choosing a location for the thermostat:
1. Ensure that the thermostat is mounted 5 feet above the floor and is at least 2 feet from an
outdoor wall.
2. Ensure that the thermostat is located in an area where there is adequate air circulation.
3. Do not mount in the path of direct sunlight or of radiant heat generated by appliances.
4. Do not mount behind an outdoor wall, near a fireplace, or in the path of any air ducts.
Wall
Base
Tab
Slot
Temperature
Sensor
Figure 2
Figure 3
Figure 1
Align the tabs of the thermostat face with the slots of the thermostat base. Gently push the ther-
mostat face into the thermostat base locking it into place - See Figure 2.
NOTE: Be sure that the thermostat temperature sensor is standing up, and that it has not been
damaged during installation - See Figure 3.
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Connect each wire to the terminal strip(s) on the thermostat base per the wiring diagram for your
system application - See Figures 4 - 7. Form the thermostat wiring so that the cable lies flat
between the terminal strip(s) and the center of the base - See Figure 2.
If a remote system or temperature sensor is being used with the thermostat, connect the remote
system or temperature sensor wiring per the diagram for the application - See Figures 8 - 11.
Upon completion of wiring the thermostat, push all excess wiring into the hole in the wall. Plug
the hole with the supplied insulating foam to ensure an accurate temperature reading by the
thermostat.
TYPICAL WIRING DIAGRAMS
CAUTION: Do not short gas valve, fan, heat relay, or cool relay...
even momentarily.
Do not attempt to hook up to live circuits. An accidental connection to a component on the
thermostat circuit board could cause damage to the thermostat.
ForHVACsystemswithasingletransformer,themetaljumperbetweenTerminal1(RC)and
Terminal 2 (RH) on the left terminal strip must remain in place.
Important Notes:
1.ForHVACsystemswithasingletransformerforheatingandcooling,themetaljumper
between Terminal 1 (RC) and Terminal 2 (RH) on the left terminal strip must remain in place –
See Figure 4.
2. From the factory, the RC-1000 is configured to control a single stage conventional HVAC
system.
If the HVAC system is a heat pump or dual fuel heat pump, before operating the thermostat, the
“SystemType”settingsunder“SystemOptions”mustbecongured–SeeInstallationSettings.
24VAC "HOT"
24VAC Common
24VAC
CONTROL
TRANSFORMER
THERMOSTAT
UP
(C)
(RC)
JUMPER
For HVAC systems with a single transformer, the metal jumper between Terminal 1 (RC) and
Terminal 2 (RH) on the left terminal strip must remain in place.
Figure 4 Thermostat power-up for test or configuration purposes
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3. When configured as a conventional thermostat, by default this thermostat does not turn the fan
on with a call for heat. If the furnace requires the thermostat to turn the fan on with a call for
heat,congurethe“SystemMode”to“FanOnWithHeat”under“SystemOptions”.
4. A conventional thermostat can be configured for automatic changeover heat/cool, manual
changeover heat/cool, heat only, or cool only thermostat.
5. To disable the Task Buttons and Scroll Wheel to prevent local control of the thermostat, the
buttonsjumper(J6)labeled“BUTTONS”onthethermostatprintedcircuitboardmustbe
removed.
6. Refer to the “Configuration” steps under the wiring diagram for the respective HVAC system
type.
7. If the thermostat or HVAC system does not perform as stated in the “Power Up” steps under
the wiring diagram for the respective HVAC system, recheck all wiring - See Troubleshooting
Tips.
8.ForHVACsystemswithseparateheatingandcoolingtransformers,themetaljumperbetween
Terminal 1 (RC) and Terminal 2 (RH) on the left terminal strip must be removed – See Figure 5.
UP
24VAC Common
24VAC Cool "HOT"
24VAC
COOL
TRANSFORMER
24VAC Heat "HOT"
24VAC
HEAT
TRANSFORMER
REMOVE
JUMPER
THERMOSTAT
(C)
(RH)
(RC)
3
1
2
For HVAC systems with separate heating and cooling transformers, the metal jumper between
Terminal 1 (RC) and Terminal 2 (RH) on the left terminal strip must be removed.
Figure 5 Connections for heat and cool transformers - applies to all systems
5
6
CONFIGURATION
From the factory, the RC-1000 is configured as a single stage conventional heat/cool thermostat.
In the default configuration, this thermostat does not turn the fan on with a call for heat. If the
furnace does not turn the fan on with a call for heat, the thermostat must be configured to do so
under“SystemOptions”.
POWER UP
1. Double check wiring, be sure that there are no stray wires or wire strands at the connections.
2. Connect power to the transformer and system. The display will show the current thermostat
settings.
3.Press[FAN]andselect“On”.Thefanshouldcomeon.
4. Press [FAN] and select “Auto”. The fan should go off.
5. Set the Mode to “Heat”. Raise the desired heat setting above the current temperature. Ensure
thattheheatingunitcomeson.Setthemodeto“Off”.Ensurethattheheatingunitgoesoff.
6. Set the Mode to “Cool”. Lower the desired cool setting below the current temperature. Ensure
thatthecoolingunitcomeson.Setthemodeto“Off”.Ensurethatthecoolingunitgoesoff.
The RC-1000 thermostat is designed to work with most single state conventional 4-wire HVAC
systems (without a transformer common). However, if the RC-1000 “resets” when calling for heat
or cool, or if the heat, cool, or fan relay cannot supply 15mA to power thermostat without the relay
activating,thetransformercommonwireortheLEVITONThermostatPowerSupplyModule(Part
Number: 30A00-1) is required.
Single Stage Conventional
24VAC "HOT"
Heat
24VAC Common*
Fan
Cool
Humidifier
Dehumidier
UP
24VAC
CONTROL
TRANSFORMER
Dehumidifier
Humidifier
Fan Relay
Cool Relay
Heat Relay
HVAC SYSTEM
THERMOSTAT
(RC)
(C)
(Y1)
(G)
(W1)
(D)
(H)
1
3
8
6
7
11
12
* Common wire is required in “heat only” or “cool only” applications. Also use a common if heat, cool,
or fan relay cannot supply 15mA to power thermostat, without activating.
Figure 6 Connections for single stage heat/cool thermostat
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About Heat Pump Systems
1)
Terminal5(O)isenergizedforcoolingTerminal6(B)isenergizedforheating.
In most applications, the reversing valve is energized for cooling and should be connected to the
“O”terminal.Iftheheatpumprequiresthereversingvalvetobeenergizedforheating,connect
the reversing valve to the “B” terminal.
2)To temporarilydisableEnergyEfcientControlandheatasquicklyaspossible,press[HOLD]and
select“On”.TheRC-1000willusetheAuxiliaryHeatasneededtoreachtheheatsetting.
3) Terminal 9 (L) is used to indicate a fault with the heat pump compressor. When there is a
compressor fault, the display will flash red and the “Heat Pump Fault” error message is shown.
4) The Emergency Heat Relay (E Terminal) and outdoor thermostats (usually accessories to a heat
pump), are not used. The RC-1000 automatically controls auxiliary heat efficiently. If the heat
pump is equipped with an outdoor thermostat, it should be removed from the auxiliary heat circuit.
About Dual Fuel Heat Pump Systems
A dual fuel heat pump typically has a gas furnace combined with a heat pump. The gas furnace is
used as auxiliary heat unless the outdoor temperature is very low, in which case it is used as the
primary heat source.
1) When used with dual fuel heat pumps, the RC-1000 requires a method for obtaining the outdoor
temperature. A temperature sensor can be physically connected to the “Remote Temp. Sensor”
terminals on the thermostat or the RC-1000 can obtain the outdoor temperature from a remote
system.
If the RC-1000 can not obtain the outdoor temperature, the heat pump compressor will not
operate and the thermostat will only call for the auxiliary heat until the problem is resolved.
Whenthisoccurs,thedisplaywillashredandthe“ProblemWithOutdoorTemperatureSensor.
Some Heat Stages May Be Disabled” error message is displayed. After the error has been
acknowledged,“OutdoorSensorFault”willbedisplayedintheMessageBaruntiltheproblemis
resolved.
2) Balance Setpoint Limits:
If the outdoor temperature is above the “Upper Balance Setpoint” (45°F by default), the heat
pump is used exclusively.
If the outdoor temperature falls below the “Upper Balance Setpoint” but is above the “Lower
Balance Setpoint” (35°F by default) and if the heat pump is unable to heat at a rate of 5 degrees
per hour or better, the heat pump will turn off and auxiliary heat will be used until the call for heat
has been satisfied.
If the outdoor temperature falls below the “Lower Balance Setpoint”, the heat pump will turn off
and the auxiliary heat will be used until the call for heat has been satisfied.
TheBalanceSetpointLimitscanbeadjustedaccordingtothemanufacturer’sspecicationsunder
“Balance Setpoint” – See Installation Settings.
3) When the RC-1000 makes a call for auxiliary heat, the heat pump compressor is turned off and
the auxiliary heat is used exclusively.
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CONFIGURATION
The“SystemType”forthisthermostatmustbesetto“HeatPump”under“SystemOptions”.
The “System Type” for this thermostat must be set to “Dual Fuel Heat Pump” for a dual fuel
system (Terminal “W2” is connected to the “W” or “W1” on the furnace).
POWER UP
1. Double check wiring, be sure that there are no stray wires or wire strands at the connections.
2. Connect power to the transformer and system. The display will show all of the thermostat
settings.
3.Press[FAN]andselect“On”.Thefanshouldcomeon.
4. Press [FAN] and select “Auto”. The fan should go off.
5.Press[HOLD]andselect“On”tooverrideEnergyEfcientControl.
6. Set the Mode to “Heat”. Raise the desired heat setting 1 degree above the current
temperature. Ensure that the heat pump comes on, in heating mode. After a few minutes,
raise the desired heat setting 3 degrees above the current temperature. Auxiliary heat should
come on. After a few minutes, set the mode to “EM Heat”. The heat pump should stop but the
auxiliaryheatshouldremainon.Setthemodeto
“Off”.Ensurethatboththeheatpumpand
auxiliary heat go off.
7. Set the Mode to “Cool”. Lower the desired cool setting below the current temperature. Ensure
thattheheatpumpcomeson,incoolingmode.Setthemodeto“Off”.Ensurethatthecooling
unit goes off.
8.Press[HOLD]andselect“Off”toenableEnergyEfcientControl.
Heat Pump (2 Stage Heat / 1 Stage Cool)
UP
Heat 1
Heat 2
24VAC Common*
24VAC "HOT"
Dehumidier
Humidifier
Cool 2
Cool 1
Fan
24VAC
CONTROL
TRANSFORMER
Heat 2 Relay
Heat 1 Relay
Cool 1 Relay
Fan Relay
Cool 2 Relay
Humidifier
Dehumidifier
THERMOSTAT
HVAC SYSTEM
12
11
7
6
8
3
1
10
(RC)
(C)
(W1)
(Y1)
(G)
(H)
(D)
(Y2)
4
(W2)
Figure 7 Connections for heat pump thermostat
9
REMOTE SYSTEM WIRING DIAGRAMS
This thermostat has been pre-programmed with energy saving program schedules. When used
with a remote system, it is recommended that the Program Mode be configured as “None” or
“Occupancy”.Thiswilldisabletheinternalprogramschedules.
SETTING THE COMMUNICATIONS JUMPER
Thisthermostatcomesfromthefactorywiththecommunicationsjumper(J8)labeled“COMM
JUMPER”onthethermostatprintedcircuitboardinstalled-SeeFigure8.
WhenconnectingtoanLEVITONHomeControlsystemorremoteswitch,thisjumpermustbe
installed.
WhenconnectingtoaPCorotherdevicewithaserialport,thisjumpermustberemoved.
COMMUNICATIONS JUMPER
COMM JUMPER
J8
FIGURE 8–COMMUNICATIONSJUMPER
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LEVITON HOME CONTROL SYSTEMS
ThethermostatcanbeconnectedtoanLEVITONHomeControlsystem.Thecontrollercansend
commands to the thermostat to change mode, cool setting, heat setting, status of fan and hold,
and other items.
Runa3(or4)conductorwirefromtheLEVITONsystemtothethermostatlocation.All
thermostatsonanLEVITONHomeControlsystemareconnectedtoGround,Zone+16,and
Output8-SeeFigure9.
Notes:
1. Additional thermostats are connected in parallel. They may be connected in home-run or daisy
cLevitonn configuration.
2.WhenconnectingtoanLEVITONHomeControlSystem,thecommunicationsjumper(J8)
labeled“COMMJUMPER”onthethermostatprintedcircuitboardmustbeinplace.
3.AllthermostatsonanOmniLTcontrollerareconnectedtotheGRN(Green),BLK(Black),and
YEL (Yellow) terminals under the section marked “TSTAT”.
THERMOSTAT
CONTROLLER
Black
Green
Yellow
UP
Communication
Jumper
Figure 9 – Connections to LEVITON Home Control System
WEB VERSION

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