Cut Sheet

Splashproof (IP44) and Watertight (IP66/67) Pin & Sleeve Devices
16A, 32A, 63A, 125A Plugs and Connectors
WARNINGS & CAUTIONS:
TO AVOID FIRE, SHOCK, OR DEATH: TURN OFF POWER AT CIRCUIT BREAKER AND
TEST THAT POWER IS OFF BEFORE WIRING!
Examine the devices periodically for any foreign matter that may contaminate the contacts or
the insulation material separating the contacts. Contamination decreases the device’s insulating
properties. This increases the potential for arcing, possibly decreases the product’s life and
may cause fire and/or shock hazard. The frequency of inspection depends upon the degree of
contamination.
INSTALLATION
ENGLISH
© 2014 Leviton Mfg. Co., Inc.
For Technical Assistance Call: 1-800-824-3005 (U.S.A. Only) www.leviton.com
LIMITED 2 YEAR WARRANTY AND EXCLUSIONS
Leviton warrants to the original consumer purchaser and not for the benefit of anyone else that this product at the time of its sale by Leviton is free of defects in materials and workmanship under normal and proper
use for two years from the purchase date. Leviton’s only obligation is to correct such defects by repair or replacement, at its option. For details visit www.leviton.com or call 1-800-824-3005. This warranty
excludes and there is disclaimed liability for labor for removal of this product or reinstallation. This warranty is void if this product is installed improperly or in an improper environment, overloaded, misused,
opened, abused, or altered in any manner, or is not used under normal operating conditions or not in accordance with any labels or instructions. There are no other or implied warranties of any kind, including
merchantability and fitness for a particular purpose, but if any implied warranty is required by the applicable jurisdiction, the duration of any such implied warranty, including merchantability and fitness for a
particular purpose, is limited to two years. Leviton is not liable for incidental, indirect, special, or consequential damages, including without limitation, damage to, or loss of use of, any equipment,
lost sales or profits or delay or failure to perform this warranty obligation. The remedies provided herein are the exclusive remedies under this warranty, whether based on contract, tort or otherwise.
WARNINGS & CAUTIONS:
To be installed and/or used in accordance with electrical codes and regulations for
NOM-001-SEDE (including NEC/CEC, as applicable).
If you are not sure about any part of these instructions, consult an electrician.
Use this device with COPPER OR COPPER CLAD WIRE ONLY.
Check that the rating on device is correct for the installation. Check device color code for correct
voltage polarization.
Do not use non-IEC device with these Pin and Sleeve devices.
Do not mate with IEC device of different specifications, i.e., voltage, amperage or system rating.
PK-A3024-10-01-4A
16A & 32A CONNECTOR INSTALLATION FOR IP44 & IP67 DEVICES
WARNING: TO AVOID FIRE, SHOCK, OR DEATH: TURN OFF POWER AT CIRCUIT BREAKER
AND TEST THAT POWER IS OFF BEFORE WIRING!
1.
Separate Body from Housing (supplied in the open position) by lining up arrows. To disengage
Body from Housing when locked, place a screwdriver on spring clip, press in and while pressing
in rotate the body counterclockwise from the Housing and separate (see Figures 1 & 2).
2. Unscrew cover from the cable clamp assembly but do not remove (see Figures 1 & 2).
3. Feed cable through the cover, cable assembly, and housing (see Table 1 for wire sizes).
4. Cut cable cleanly. Strip the Insulation per Table 3 (cable stripping guide).
DO NOT TIN CONDUCTORS.
5. Insert conductors into proper terminals (refer to Table 2).
6. Tighten terminal screws 7 In-lbs (0.8 Nm).
7. Slide Body into Housing using the aligning arrows. Rotate Body clockwise in Housing until the
spring clip locks (listen for click).
8. Tighten Cable Clamp Assembly Cover: For 16A: 44.3 In-Lbs (5 Nm),
For 32A: 66.4 In-Lbs (7.5 Nm).
INSTALLATION IS COMPLETE
63A AND 125A CONNECTOR INSTALLATION FOR IP67 DEVICES
WARNING: TO AVOID FIRE, SHOCK, OR DEATH: TURN OFF POWER AT CIRCUIT BREAKER
AND TEST THAT POWER IS OFF BEFORE WIRING!
1. Separate Body from Housing. To remove Body from Housing, Loosen the four Housing
assembly screws.
2. Loosen cover but do not remove from Housing. Loosen cable clamp assembly screw (see
Figures 3 & 4).
3. Feed cable through the cover, cable assembly, and housing (see Table 1 for wire sizes).
4. Cut cable cleanly. Strip the Insulation per Table 3 (cable stripping guide).
DO NOT TIN CONDUCTORS.
5. Insert conductors into proper terminals (refer to Table 2)
6. Tighten terminal screws: For 63A: 17.7 In-Lbs (2 Nm), For 125A: 35.4 In-Lbs (4 Nm).
7. Tighten Pilot Contact screw: For 63A: 4.4 In-Lbs (0.5 Nm), For 125A: 7 In-Lbs (0.8 Nm).
8. Attach Body into Housing using the four assembly screws. For 63A: 10.6 In-Lbs (1.2 Nm),
For 125A: 17.7 In-Lbs (2 Nm).
9. Tighten Cable Clamp Assembly Cover: For 63A: 79.8 In-Lbs (9 Nm),
For 125A: 97.4 In-Lbs (11 Nm).
10. Tighten Cable Clamp Assembly screw 4.4 In-Lbs (0.5 Nm).
INSTALLATION IS COMPLETE
Housing
Body
Cable Clamp
Assembly
Snap-on aligning arrows
FIGURE 1: 16A & 32A IP67 CONNECTORS
IP67
Connector
Cover
Cover
FIGURE 2: 16A & 32A IP67 PLUGS
IP67
Rim
Housing
Body
Cable Clamp
Assembly
Snap-on aligning arrows
Cover
Housing
Body
Cable Clamp
Assembly
Cable Clamp
Assembly Screw
Housing
Assembly
Screws
Cover
FIGURE 3: 63A & 125A IP67 CONNECTOR
IP67
Connector
Cover
FIGURE 4: 63A & 125A IP67 PLUG
Cable Clamp
Assembly
Cover
Cable Clamp
Assembly Screw
Housing
Assembly
Screws
Body
Housing
IP67
Rim
IP67 SHOWN
IP67 SHOWN IP67 ONLY
IP67 ONLY
PK-A3024-10-01-4A
63A Pilot Conductors Strip Length, A 2.99 in. (76 mm), B 0.67 in. (17 mm).
125A Pilot Conductors Strip Length, A 2.76 in. (70 mm), B 0.51 in. (13 mm).
Table 1: Cable/Wire Sizes
Terminal
Description
G, Green Equipment
Grounding
Conductor
N (Neutral) System
Ground
Conductor
L1, L2, L3 Line
Conductors
Pilot (used
on 63A and
125A)
Control
Circuit
Conductor
Table 2: Terminal
Identification
Amps No.
Wires
Strip Length
A B
in. mm in. mm
16 3 1.575 40 .395 10
4 1.970 50 .395 10
5 2.360 60 .395 10
32 3 1.970 50 .590 15
4 2.360 60 .590 15
5 2.755 70 .590 15
63 3 - 5 3.0 76 .750 19
125 3 - 5 3.5 89 1.06 27
Table 3: Cable/Wire Stripping Guide
Cable Jacket
A
B
Amps Poles
Wires
From To Cord Grip
Range
AWG mm
2
AWG mm
2
16 2P+E
3P+E
3P+N+E
16 1 14 2.5 .315 - .590
(8 - 15 mm)
32 2P+E
3P+E
3P+N+E
14 2.5 10 6 .453 - .827
(11.5 - 21
mm)
63* 2P+E
3P+E
3P+N+E
10 6 6 16 .669 - 1.22
(17 - 31 mm)
125* 2P+E
3P+E
3P+N+E
6 16 1 50 1.024 - 1.90
(26 - 48 mm)
* Pilot conductors, #14 to #10 AWG.
Select Conductors of a size having suitable ampacity.

Summary of content (2 pages)