Lexmark OptraTM W810 4023-001 Extracted From Service Manual
4023-001 Edition: March 2001 The following paragraph does not apply to any country where such provisions are inconsistent with local law: LEXMARK INTERNATIONAL, INC. PROVIDES THIS PUBLICATION “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some states do not allow disclaimer of express or implied warranties in certain transactions, therefore, this statement may not apply to you.
4023-001 7. Parts Catalog How To Use This Parts Catalog • SIMILAR ASSEMBLIES: If two assemblies contain a majority of • • • • • • • • identical parts, they are broken down on the same list. Common parts are shown by one index number. Parts peculiar to one or the other of the assemblies are listed separately and identified by description. AR: (As Required) in the Units column indicates that the quantity is not the same for all machines.
023-001 Assembly 1: Printer Housing Parts Catalog 7-2
4023-001 Assembly 1: Printer Housing Ref Part Number 1-1 12G2001 1 Cover -2 12G2002 1 Rear Cover -3 12G2003 1 Cover -4 12G2004 1 Cover -5 12G2005 1 Cover -6 12G2006 2 Seal -7 12G2007 1 Top Cover -8 12G2008 1 Right Cover -9 12G2009 1 Handle -10 12G2010 1 Front Cover -11 12G2011 1 Label -12 12G2012 1 Cover -13 12G2013 1 Shield Plate -14 12G2014 1 Harness -15 12G2015 1 Harness Units Description -16 12G2016 1 Seal -17 12G2017 1 Cover -18
4023-001 Assembly 2: Printer Frames (A) Parts Catalog 7-4
4023-001 Assembly 2: Printer Frames (A) Ref Part Number 2-1 12G2031 Units Description 1 Holder Asm -2 12G2032 2 Label High Voltage -3 12G2033 3 Pressure Spring -4 12G2034 1 Holder Asm -5 12G2035 1 Harness -7 12G2037 2 Rubber Foot -8 12G2038 1 Plate Spring -9 12G2039 1 Base Frame -10 12G2040 1 Frame -11 12G2041 1 Rubber Foot -12 12G2042 4 Holder -13 12G2043 1 Collar -14 12G2044 1 Bracket -15 12G2045 1 Harness -16 12G2046 1 Switch, Power, S1 Main
4023-001 Assembly 2 (cont.
4023-001 Assembly 2 (cont.
4023-001 Assembly 3: Printer Frames (B) Parts Catalog 7-8
4023-001 Assembly 3: Printer Frames (B) Ref Part Number 3-1 12G2073 1 Duct -2 12G2074 1 Wire, Paper Feed Door -3 12G2075 1 Guide Units Description -4 12G2076 1 Frame -5 12G2077 1 Flange, Paper Feed Door -6 12G2078 1 Shaft -7 12G2079 1 Pressure Spring, PF Door -8 12G2080 1 Flange, PF Door -9 12G2081 1 Photo Interrupter, PC12 Exit Full -10 12G2082 1 Tension Spring, PF Door -11 12G2083 1 Holder -12 12G2084 1 Shutter -13 12G2085 1 Torsion Spring -14 12G2
4023-001 Assembly 3 (cont.
4023-001 Assembly 3 (cont.
4023-001 Assembly 4: Printer Hopper Parts Catalog 7-12
4023-001 Assembly 4: Printer Hopper Ref Part Number 4-1 12G2105 1 Cushion -2 12G2106 1 Cover -3 12G2107 1 Guide -4 12G2108 1 Detecting Plate -5 12G2109 1 Magnet -6 12G2110 1 Scraper Plate -7 12G2111 2 Bushing -8 12G2112 1 Gear 29t -9 12G2113 1 Gear 37t Units Description -10 12G2114 1 Lever -11 12G2115 1 Gear 26t -12 12G2116 1 Duct -13 12G2089 1 Fan Motor, M8 Ozone -14 12G2117 1 Cover -15 12G3425 1 Transfer Ozone BM (includes ozone filter and tr
4023-001 Assembly 4 (cont.
4023-001 Assembly 4 (cont.
4023-001 Assembly 5: Printer Fuser (A) Parts Catalog 7-16
4023-001 Assembly 5: Printer Fuser (A) Ref Part Number 5-1 12G2169 Units 1 Description Cover -2 12G2173 1 Stopper -3 12G2081 1 Photo Interrupter, PC3 Paper Exit -4 12G2175 1 Torsion Spring -5 12G2176 1 Actuator NS 12G2221 1 Fusing Unit, 110V NS 12G2222 1 Fusing Unit, 220V -A 1 Parts Packet 1, PN 12G3400 -B 1 Parts Packet 2 PN 12G3401 -C 1 Parts Packet 3 PN 12G3402 -D 1 Parts Packet 4 PN 12G3403 -E 1 Parts Packet 5 PN 12G3404 -G 1 Parts Packet 7 PN 12G3406 Not
4023-001 Assembly 6: Printer Fuser (B) Parts Catalog 7-18
4023-001 Assembly 6: Printer Fuser (B) Ref Part Number 6-1 12G2238 Units 1 Description PW Board-R1, Fuser Frame Resistor Board -2 12G2242 1 Thermistor, TH2 -3 12G2255 1 Thermostat, TS1 -4 12G2256 1 Thermal Fuse, TF1 -5 12G2262 1 Heater, 110V -5 12G2263 1 Heater, 220V -A 1 Parts Packet 1, PN 12G3400 -B 1 Parts Packet 2, PN 12G3401 -C 1 Parts Packet 3 PN 12G3402 -D 1 Parts Packet 4, PN 12G3403 -G 1 Parts Packet 7, PN 12G3406 -I 1 Parts Packet 9, PN 12G3408 Note: Il
4023-001 Assembly 7: Printer Manual Feed Parts Catalog 7-20
4023-001 Assembly 7: Printer Manual Feed Ref Part Number 7-1 N/A -2 N/A -3 N/A -4 N/A -5 N/A Units Description -6 12G2281 1 Cover -7 12G2173 1 Stopper -8 12G2282 1 Pressure Spring -9 12G2283 1 Lever Asm -10 12G2284 1 Cover -11 12G2285 1 Clutch, CL3 Manual Feed -12 12G2286 1 Harness -13 12G2287 1 Ground Plate -14 12G2288 1 Cover Asm -15 12G2289 1 Lock Plate -16 12G2021 1 Cover -17 12G2290 1 Torsion Spring -18 12G2291 1 Hook -19 12G2292 2 P
4023-001 Assembly 7 (cont.
4023-001 Assembly 7 (cont.
4023-001 Assembly 8: Printer Transport Parts Catalog 7-24
4023-001 Assembly 8: Printer Transport Ref Part Number 8-1 12G2321 Units 1 Description Terminal -2 12G2322 1 Bracket -3 12G2323 1 Holder Asm -4 12G2324 1 PWB-R Resistor Board -5 12G2325 2 Pressure Spring -6 12G2326 2 Plate Spring -7 12G2327 2 Bushing -8 12G2328 2 Tension Spring -9 12G2329 4 Bushing -10 12G2330 1 Clutch, CL1 Transport -11 12G2331 1 Harness -12 12G2332 1 Thermistor, TH1 Image/PC Cartridge -13 12G3425 1 Transfer Ozone BM (includes transfer
4023-001 Assembly 9: Printer Electrical Components Parts Catalog 7-26
4023-001 Assembly 9: Printer Electrical Components Ref Part Number 9-1 12G2351 1 Lid -2 12G2352 2 Shoulder Screw -3 12G2353 1 Shield -4 12G2354 1 Cover -5 12G2355 1 Bracket -6 12G2356 1 Shield Box -7 12G2357 1 Reinforce Plate Units Description -8 12G2358 1 Label Caution -9 12G2359 1 Fuse 3.15A -10 12G2360 1 Fuse 15A -10 12G2361 1 Fuse 8A -11 12G2362 1 Fuse 10A -11 12G2363 1 Fuse 6.
4023-001 Assembly 10: Printer Paper Take-up Parts Catalog 7-28
4023-001 Assembly 10: Printer Paper Take-up Ref Part Number 10-1 12G2377 1 Polyester Film -2 12G2378 1 Guide Bar -3 12G2379 1 Rail -4 12G2380 1 Ground Plate -5 12G2381 1 Harness Units Description -6 12G2382 1 Holder -7 12G2383 1 PWB-H Humidity Board -8 12G2384 1 Bracket -9 12G2385 2 Shoulder Screw -10 12G2386 1 Bracket -11 12G2387 1 Harness -12 12G2388 1 Harness -13 12G2389 1 PWB-HV1, High Voltage Power Supply -14 12G2390 1 Actuator -15 12G2081
4023-001 Assembly 11: Printer Drive Parts Catalog 7-30
4023-001 Assembly 11: Printer Drive Ref Part Number 11-1 12G2404 1 Guide -2 12G2405 1 Torsion Spring -3 12G2406 1 Bracket -4 12G2407 1 Micro Switch, S2 Right Side Door -5 12G2408 1 Motor, M2 Transport Drive Units Description -6 12G2409 1 Holder -7 12G2410 1 PWB-I, Paper Size Board -8 12G2411 1 CPM Switch Board, PWB-L -9 12G2412 1 Bracket -10 12G2413 1 Fan Motor, M4 Power Unit Cooling -11 12G2414 1 Lever -12 12G2415 1 Motor, M1 Image/PC Cartridge -13 12G2
4023-001 Assembly 11 (cont.
4023-001 Assembly 11 (cont.): Printer Drive Ref Part Number 11-34 12G2435 Units 1 Description Gear 20t -35 12G2436 1 Gear 18t -36 12G2437 1 Shaft -37 12G2438 1 Shaft -38 12G2439 1 Bracket -39 12G2440 1 Harness -40 12G2441 1 Cover -41 12G2442 1 Switch, S5 Size -42 11D0328 1 Power Cord, U.
4023-001 Assembly 12: Printer Paper Tray Parts Catalog 7-34
4023-001 Assembly 12: Printer Paper Tray Ref Part Number 12-1 12G2447 Units 2 Description Stopper Ring -2 12G2448 1 Shaft -3 12G2449 2 Pressure Spring -4 12G2450 1 Separator, Paper -5 12G2451 1 Cleaning Pad -6 12G2452 1 Pressure Spring -7 12G2453 1 Polyester Film -8 12G2454 2 Bushing -9 12G2455 1 Pressure Spring -10 12G2456 1 Joint -11 12G2457 1 Lock Lever -12 12G2458 1 Friction Sheet -13 12G2459 1 Regulating Plate -14 12G2460 1 Label Max Level -15
4023-001 Assembly 12 (cont.
4023-001 Assembly 12 (cont.
23-001 Assembly 13: 500 Sheet Unit Housing Parts Catalog 7-38
4023-001 Assembly 13: 500 Sheet Unit Housing 5HI 3DUW 1XPEHU 13-1 12G2528 8QLWV 1 'HVFULSWLRQ Guide -2 12G2529 2 Bracket -3 12G2530 2 Plate Spring -4 12G2531 1 Rubber Foot -5 12G2532 1 Frame -6 12G2533 1 Cover -7 12G2534 1 Ground Plate -8 12G2535 1 Bracket -9 12G2536 1 Harness -10 12G2537 1 Bracket -11 12G2538 1 PWB-A, Main Controller Board -12 12G2539 1 PWB Support 6.
4023-001 Assembly 13 (cont.
4023-001 Assembly 13 (cont.
4023-001 Assembly 14: 500 Sheet Unit Paper Take-up Parts Catalog 7-42
4023-001 Assembly 14: 500 Sheet Unit Paper Take-up 5HI 3DUW 1XPEHU 14-1 8QLWV 'HVFULSWLRQ 12G2558 1 Guide Plate -2 12G2559 2 Holder -3 12G2560 2 Polyester Film -4 12G2561 2 Collar -5 12G2562 2 Roller, Paper Pick-up -6 12G2563 1 Shaft -7 12G2564 1 Axle Plate -8 12G2565 1 Roller -9 12G2566 1 Bushing -10 12G2567 1 Gear 30/36t -11 12G2568 1 Gear 31t -12 12G2569 1 Tension Spring -13 12G2081 4 Photo Interrupter, PC22, PC23, PC25 -14 12G2570 1 Bracket -
4023-001 Assembly 14 (cont.
4023-001 Assembly 14 (cont.
4023-001 Assembly 15: 500 Sheet Unit Paper Tray Unit (A) Parts Catalog 7-46
4023-001 Assembly 15: 500 Sheet Unit Paper Tray Unit (A) 5HI 3DUW 1XPEHU 15-1 12G2597 2 Cork -2 12G2598 1 Shaft -3 12G3371 4 Washer -4 12G2600 4 Screw -5 12G2601 1 Label Max Level 8QLWV 'HVFULSWLRQ -6 12G3509 4 Collar -7 12G2603 2 Hold Plate -8 12G2604 1 Label Paper Size -9 12G2605 1 Guide Plate -10 12G2606 1 Regulating Plate -11 12G2607 1 Lifting Plate -12 12G2608 1 Lifting Plate -13 12G2609 1 Pressure Spring -14 12G2610 1 Cassette Body -15 12G
4023-001 Assembly 16: 500 Sheet Unit Paper Tray Unit (B) Parts Catalog 7-48
4023-001 Assembly 16: 500 Sheet Unit Paper Tray Unit (B) 5HI 3DUW 1XPEHU 16-1 12G2622 2 Screw -2 12G2623 6 Screw -3 12G2624 1 Label -4 12G2625 1 Label -5 12G2626 1 Label -6 12G2627 1 Plate Spring -7 12G3372 1 Plate Spring 8QLWV 'HVFULSWLRQ -8 12G2629 1 Friction Sheet -9 12G2630 1 Stopper -10 12G2631 1 Reinforce Plate -11 12G2632 1 Plate Spring -12 12G2633 2 Sheet -13 12G2634 1 Regulating Plate -14 12G2635 1 Terminal -15 12G2410 2 PWB-I, Paper
4023-001 Assembly 17: Printer Controller Card .
4023-001 Assembly 17: Printer Controller Card 5HI 3DUW 1XPEHU 17-1 12G3454 1 RIP Controller Card -2 11G3523 1 5MB SIMM Code, Controller Card -3 12G3521 1 Riser Card, Controller Card -4 99A1757 1 2MB Flash DIMM -4 99A1758 1 4MB Flash DIMM -4 99A1759 1 8MB Flash DIMM -4 99A1774 1 16MB Flash DIMM -4 99A1752 1 4MB SDRAM DIMM -4 99A1753 1 8MB SDRAM DIMM -4 99A1754 1 16MB SDRAM DIMM -4 99A1755 1 32MB SDRAM DIMM -4 99A1756 1 64MB SDRAM DIMM NS 12C0805 2 Screw,
4023-001 Assembly 18: Duplex Unit Parts Catalog 7-52
4023-001 Assembly 18: Duplex Unit 5HI 3DUW 1XPEHU 18-1 12G2494 1 Lever -2 12G2495 1 Pressure Spring -3 12G2496 1 Cover -4 12G2497 2 Pressure Spring -5 12G2498 2 Polyester Film -6 12G2499 1 Stopper -7 12G2500 1 Polyester Film -8 12G2501 2 Roller -9 12G2502 4 Roll -10 12G2503 2 Shoulder Screw -11 12G2504 1 Cover -12 12G2505 1 Seal -13 12G2190 4 Bushing 8QLWV 'HVFULSWLRQ -14 12G2506 2 Gear 20 T -15 12G2507 1 Tension Spring -16 12G2508 1 Lever
4023-001 Assembly 18 (cont.
4023-001 Assembly 18 (cont.
4023-001 Assembly 19: Paper Deck Housing Parts Catalog 7-56
4023-001 Assembly 19: Paper Deck Housing 5HI 3DUW 1XPEHU 19-1 12G2644 1 Cover -2 12G2645 1 Sheet -3 12G2646 1 Sheet 8QLWV 'HVFULSWLRQ -4 12G2647 1 Right Cover -5 12G2648 2 Ground Plate -6 12G2649 2 Shoulder Screw -7 12G2650 1 Stopper -8 12G2651 4 Bracket -9 12G2652 4 Shoulder Screw -10 12G2653 1 Ground Plate -11 12G2654 4 Bracket -12 12G2655 4 Handle -13 12G2656 1 Cover -14 12G2657 1 Rear Cover -15 12G2658 1 Polyester Film -16 12G2659 1 Ho
4023-001 Assembly 20: Paper Deck Paper Take-up (A) Parts Catalog 7-58
4023-001 Assembly 20: Paper Deck Paper Take-up (A) 5HI 3DUW 1XPEHU 20-1 12G2666 -2 12G2667 3 Photo Interrupter, PPSO-2 -3 12G2664 5 Shoulder Screw -4 12G2668 1 Reinforce Plate -5 12G2669 1 Bracket 8QLWV 'HVFULSWLRQ 1 Guide Plate -6 12G2670 2 Polyester Film -7 12G2671 2 Holder -8 12G2672 2 Photo Interrupter, RSEN, S1 -9 12G2673 1 Arm -10 12G2674 1 Tension Spring -11 12G2675 1 Arm -12 12G2676 2 Stopper -13 12G2677 2 Bracket -14 12G2678 1 Ground Plat
4023-001 Assembly 20 (cont.
4023-001 Assembly 20 (cont.
4023-001 Assembly 21: Paper Deck Paper Take-up (B) Parts Catalog 7-62
4023-001 Assembly 21: Paper Deck Paper Take-up (B) 5HI 3DUW 1XPEHU 21-1 8QLWV 'HVFULSWLRQ 12G2700 2 Roller, Paper -2 12G2701 1 Plate Spring -3 12G2702 1 Shaft -4 12G2703 1 Bracket -5 12G2704 1 Label -6 12G2705 1 Axel Plate -7 12G2680 1 Photo Interrupter, Side, Door Close -8 12G2679 6 Bushing -9 12G2706 1 Gear 18 T -10 12G2707 1 Gear 22/28 T -11 12G2708 2 Plate Spring -12 12G2709 1 Gear 26 T -13 12G2710 4 Bush -14 12G2711 1 Pulley 20 T -15 12G266
4023-001 Assembly 21 (cont.
4023-001 Assembly 21 (cont.
4023-001 Assembly 22: Paper Deck Drive Parts Catalog 7-66
4023-001 Assembly 22: Paper Deck Drive 5HI 3DUW 1XPEHU 22-1 12G2745 1 Harness -2 12G2746 1 IC -3 12G2747 1 Harness -4 12G2748 1 PWB-A, Drive Board 8QLWV 'HVFULSWLRQ Note: Remove IC (reference 2) from old board and place on new board.
4023-001 Assembly 22 (cont.
4023-001 Assembly 22 (cont.
4023-001 Assembly 23: Paper Deck Paper Tray (A) Parts Catalog 7-70
4023-001 Assembly 23: Paper Deck Paper Tray (A) Ref Part Number 23-1 12G2779 2 Bracket -2 12G2780 2 Rail -3 12G2621 1 Handle Units Description -4 12G2781 2 Ground Plate -5 12G2782 3 Shoulder Screw -6 12G2783 2 Polyester Film -7 12G2784 1 Holder -8 12G2664 2 Shoulder Screw -9 12G2785 2 Label Max Level -10 12G2786 1 Polyester Film -11 12G2787 1 Polyester Film -12 12G2788 1 Holder -13 12G2789 2 Regulating Plate -14 12G2790 1 Cassette Body -15 12G279
4023-001 Assembly 24: Paper Deck Paper Tray (B) Parts Catalog 7-72
4023-001 Assembly 24: Paper Deck Paper Tray (B) Ref Part Number 24-1 12G2797 2 Holder -2 12G2798 2 Guide Plate -3 12G2799 1 Roll Asm Units Description -4 12G2800 2 Holder -5 12G2801 8 Gear 24 T -6 12G2802 1 Pad -7 12G2803 2 Pulley 20 T -8 12G2804 2 Ground Plate -9 12G2805 8 Cushion -10 12G2806 2 Bush -11 12G2807 2 Shaft -12 12G2808 2 Shaft -13 12G2809 1 Bracket -14 12G2810 2 Cam -15 12G2811 2 Holder -16 12G2812 1 Torsion Spring -17 12G281
4023-001 Assembly 25: Finisher Housing Parts Catalog 7-74
4023-001 Assembly 25: Finisher Housing Ref Part Number 25-1 12G3034 Units 1 Description Rear Cover -2 12G3035 1 Tray -3 12G3036 2 Stud -4 12G3037 1 Tray -5 12G3038 2 Cushion -6 12G3039 1 Cover -7 12G3040 1 Plate -8 12G3041 1 Shaft -9 12G3042 1 Tension Spring -10 12G3043 1 Shaft -11 12G3044 1 Slide Plate -12 12G3045 1 Stay -13 12G3046 2 Cover -14 12G3047 1 Left Cover-lwr -15 12G3048 1 Front Cover -16 12G3049 1 Cover -17 12G3050 1 Right Cov
4023-001 Assembly 26: Finisher Frames Parts Catalog 7-76
4023-001 Assembly 26: Finisher Frames Ref Part Number 26-1 12G3062 1 Holder -2 12G3063 1 Bracket -3 12G3064 1 Bracket -4 12G3065 1 PW Board-F, PWB-F -5 12G3066 1 Bracket -6 12G3067 1 Guide -7 12G3068 1 Bracket -8 12G3069 1 Microswitch, S4 Staple Door -9 12G3070 1 Harness -10 12G2949 1 Cord Bushing -11 12G2951 1 Cord Bushing -12 12G3071 1 Guide Plate -13 12G3072 1 Harness Units Description -14 12G3073 1 Harness -15 12G3074 1 IC, PWB-A IC3 -16
4023-001 Assembly 26 (cont.
4023-001 Assembly 26 (cont.
4023-001 Assembly 27: Finisher Paper Transport (A) Parts Catalog 7-80
4023-001 Assembly 27: Finisher Paper Transport (A) Ref Part Number 27-1 12G3103 Units Description 4 Plate Spring -2 12G2907 4 Roll -3 12G3104 2 Magnet Catch -4 12G3105 1 Guide -5 12G3106 1 Photo Interrupter, PC1 -6 12G3069 1 Upper Cover, S1 -7 12G3107 1 Bracket -8 12G3108 1 Cover -9 12G3109 1 Shoulder Screw -10 12G3110 4 Plate Spring -11 12G3111 1 Plate Spring -12 12G2931 4 Roll -13 12G3112 1 Roll -14 12G3113 1 Polyester Film -15 12G3114 1 Neut
4023-001 Assembly 28: Finisher Paper Transport (B) Parts Catalog 7-82
4023-001 Assembly 28: Finisher Paper Transport (B) Ref Part Number 28-1 12G3124 Units 2 Description Polyester Film -2 12G3125 1 Guide -3 12G2911 1 Shoulder Screw -4 12G3126 2 Sponge -5 12G3127 1 Guide -6 12G3128 1 Guide -7 12G2971 4 Bushing -8 12G3129 4 Ball Bearing -9 12G3130 1 Pulley 32t -10 12G3131 1 Flange -11 12G3132 1 Timing Belt -12 12G3133 1 Bracket -13 12G3134 1 Motor, M2 Transport, Upper Exit -14 12G3135 2 Shoulder Screw -15 12G3136 2 S
4023-001 Assembly 28 (cont.
4023-001 Assembly 28 (cont.
4023-001 Assembly 29: Finisher Paper Aligning Parts Catalog 7-86
4023-001 Assembly 29: Finisher Paper Aligning Ref Part Number 29-1 12G3168 1 PWB-Motor, Staple Paddle M6 -2 12G3169 1 Shaft -3 12G3170 1 Bracket -4 12G3171 2 Gear 41t -5 12G3172 1 Gear 25/26t -6 12G3157 1 Gear 24t -7 12G3173 1 Gear 18/27t -8 12G3174 1 Arm -9 12G3175 1 Arm -10 12G3176 2 Clutch Spring -11 12G3177 1 Photo Switch, Top Position PC12 -12 12G3178 1 Tension Spring -13 12G3179 1 Holder -14 12G3180 1 Bracket -15 12G3181 1 Arm -16 12G3182
4023-001 Assembly 29 (cont.
4023-001 Assembly 29 (cont.
4023-001 Assembly 29 (cont.
4023-001 Assembly 29 (cont.
4023-001 Assembly 30: Finisher Assistance Tray Parts Catalog 7-92
4023-001 Assembly 30: Finisher Assistance Tray Ref Part Number 30-1 12G3069 Units 1 Description Microswitch, S7 1st Tray Door -2 12G3223 1 Bracket -3 12G3224 1 Motor, Paper Holding Tray M10 -4 12G3225 2 Bracket -5 12G3106 2 Photo Interrupter, PC9, PC10 -6 12G3226 1 Flange -7 12G3227 1 Pulley 28t -8 12G2971 2 Bushing -9 12G3228 1 Frame -10 12G3229 1 Frame -11 12G3230 1 Shaft -12 12G3231 2 Pulley 19t -13 12G3232 2 Holder -14 12G3233 1 Bracket -15 12G
4023-001 Assembly 30 (cont.
4023-001 Assembly 30 (cont.
4023-001 Assembly 31: Finisher Elevator Tray Parts Catalog 7-96
4023-001 Assembly 31: Finisher Elevator Tray Ref Part Number 31-1 12G3250 1 Tray -2 12G3251 2 Shaft -3 12G3252 4 Pulley Units Description -4 12G2971 2 Bushing -5 12G3253 1 Bracket -6 12G3254 3 Ball Bearing -7 12G3255 1 Gear 35/75t -8 12G3256 1 Reinforce Plate -9 12G3257 1 Gear 60t -10 12G3258 1 Gear 28/42t -11 12G3259 1 Timing Belt -12 12G3260 1 Bracket -13 12G3261 1 PWB-Motor, Elevator M9 -14 12G3262 1 Shaft -15 12G3263 1 Pulley 29t -16 12G3
4023-001 Assembly 31 (cont.
4023-001 Assembly 31 (cont.
4023-001 Assembly 32: Finisher Punch Unit Parts Catalog 7-100
4023-001 Assembly 32: Finisher Punch Unit Ref Part Number 32-1 12G3288 1 Mounting Plate -2 12G3289 2 Shoulder Screw -3 12G3290 2 Bushing -4 12G3291 1 Bracket -5 12G3292 1 Bushing -6 12G3293 1 Gear 21t -7 12G3294 1 Gear 14/31t -8 12G3295 1 Gear 20t -9 12G3296 1 Gear 20t -10 12G3297 1 Bracket -11 12G3298 1 Bracket Units Description -12 12G3299 1 PWB-motor, M1 Transport -13 12G3300 1 Bracket -14 12G3301 1 Gear 22/38t -15 12G3302 1 Label Jam Remova
4023-001 Assembly 33: Finisher Stapler Unit/Finisher Tray Parts Catalog 7-102
4023-001 Assembly 33: Finisher Stapler Unit/Finisher Tray Ref Part Number 33-1 12G3313 Units 2 Description Guide -2 12G3314 1 Plate Spring -3 12G3315 2 Shoulder Screw -4 12G3316 2 Pressure Spring -5 12G3313 2 Pressure Spring -6 12G3317 1 Harness -7 12G3318 1 Bracket -8 12G3319 1 Handle -9 12G3320 1 Label Jam Removal -10 12G3321 1 Cover -11 12G3322 1 Polyester Film -12 12G3323 1 Plate -13 12G3324 1 Stapler Unit -14 12G3325 1 Bracket -15 12G3326 1
4023-001 Assembly 33 (cont.
4023-001 Assembly 33 (cont.): Finisher Stapler Unit/Finisher Tray Ref Part Number 33-34 12G3343 1 Shoulder Screw -35 12G3344 1 Bracket -36 12G3106 1 Photo Interrupter, PC2 Finish Pos.
4023-001 Assembly 34: Finisher/Mailbox Horizontal Transfer (A) Parts Catalog 7-106
4023-001 Assembly 34: Finisher/Mailbox Horizontal Transfer (A) Ref Part Number 34-1 12G2967 1 Cover -2 12G2968 1 Bracket -3 12G2969 1 Tension Spring -4 12G2970 2 Roll -5 12G2971 2 Bushing Units Description -6 12G2972 1 Lever -7 12G2973 1 Solenoid, Switch SL1 -8 12G2974 2 Seal -9 12G2975 2 Magnet Catch -10 12G2976 1 Cover -11 12G2977 1 Handle -12 12G2978 2 Plate -13 12G2979 1 Rear Cover -14 12G2980 1 Cushion -15 12G2981 1 Guide Plate -16 12G29
4023-001 Assembly 35: Finisher/Mailbox Horizontal Transfer (B) Parts Catalog 7-108
4023-001 Assembly 35: Finisher/Mailbox Horizontal Transfer (B) Ref Part Number 35-1 Units Description 12G2993 2 Plate Spring -2 12G2994 2 Roll -3 12G2995 4 Washer -4 12G2996 3 Pulley 17t -5 12G2997 3 Clutch -6 12G2971 6 Bushing -7 12G2998 3 Ground Plate -8 12G2119 7 Screw -9 12G3000 1 Timing Belt -10 12G3001 1 Timing Belt -11 12G3002 1 Timing Belt -12 12G3003 1 Harness -13 12G3004 1 Bracket -14 12G3005 1 Bracket -15 12G2173 2 Stopper -16 12G3
4023-001 Assembly 35 (cont.
4023-001 Assembly 35 (cont.): Finisher/Mailbox Horizontal Transfer (B) Ref Part Number Units Description 35-34 12G2486 1 Wiring Saddle 5.2h -35 12G3025 1 Wiring Saddle 8.0h -36 12G3027 11 Wiring Saddle 3.8h (Mailbox only) -37 12G2488 5 Wiring Saddle 27h (Mailbox only) -38 12G3024 2 Wiring Saddle 16.8h (Mailbox only) -39 12G3025 1 Wiring Saddle 8.0h (Mailbox only) -40 12G2490 2 Edge Cover 8.
4023-001 Assembly 36: Mailbox Housing Parts Catalog 7-112
4023-001 Assembly 36: Mailbox Housing Ref Part Number 36-1 12G2828 -2 -3 Units Description 1 Top Cover 12G2829 1 Rear Cover 12G2830 10 Tray -4 12G2831 2 Cover -5 12G2832 1 Plate -6 12G2833 1 Plate -7 12G2939 2 Shoulder Screw -8 12G2068 1 Pin -9 12G2834 1 Holder -10 12G2835 1 Polyester Film -11 12G2836 1 Front Cover -12 12G2837 1 Bin Rack -13 12G2838 2 Bracket -14 12G2839 1 PWB-B, Paper Exit Board -15 12G2840 2 Cover -16 12G2918 1 PWB-D, Pape
4023-001 Assembly 37: Mailbox Frames Parts Catalog 7-114
4023-001 Assembly 37: Mailbox Frames Ref Part Number 37-1 12G2846 Units 2 Description Guide -2 12G2847 4 Support Plate -3 12G2848 1 Guide Plate -4 12G2849 1 Shaft -5 12G2850 1 Foot -6 12G2851 1 Roll -7 12G2852 1 Base Frame -8 12G2853 1 PW Board-C, PWB-C -9 12G2854 1 Harness -10 12G2855 1 Support Plate -11 12G2856 1 Bracket -12 12G2857 2 Foot -13 12G2858 2 Adjusting Bolt -14 12G2859 4 Caster -15 12G2860 1 Stop Plate -16 12G2861 1 Stop Plate -
4023-001 Assembly 37 (cont.
4023-001 Assembly 37 (cont.
4023-001 Assembly 38: Mailbox Paper Transport (A) Parts Catalog 7-118
4023-001 Assembly 38: Mailbox Paper Transport (A) Ref Part Number 38-1 12G2883 1 Bracket -2 12G2884 1 Guide Plate -3 12G2885 4 Cushion -4 12G2920 2 Gear 17 T -5 12G2886 2 Gear 37 T -6 12G2887 1 Gear 18 T -7 12G2888 1 Gear 20 T Units Description -8 12G2971 4 Bushing -9 12G2889 1 Axle Plate -10 12G2890 1 Tension Spring -11 12G2891 2 Gear 17 T -12 12G2928 1 Gear 19 T -13 12G2892 2 Ball Bearing -14 12G2893 1 Roller -15 12G2894 1 Roller -16 12G289
4023-001 Assembly 38 (cont.
4023-001 Assembly 38 (cont.
4023-001 Assembly 39: Mailbox Paper Transport (B) Parts Catalog 7-122
4023-001 Assembly 39: Mailbox Paper Transport (B) Ref Part Number 39-1 12G2916 2 Roller -2 12G2892 2 Ball Bearing -3 12G2917 2 Bracket -4 12G2920 2 Gear 17t -5 12G2886 2 Gear 37t -6 12G2911 5 Shoulder Screw -7 12G2912 5 Guide Units Description -8 12G2907 8 Roll -9 12G2913 8 Plate Spring -10 12G2914 4 Bracket -11 12G2918 4 PW Board-D, PWB-D1–PWB-D4 -12 12G2840 4 Cover -13 12G2915 1 Harness -14 12G2971 2 Bushing -C 1 Parts Packet 3, PN 12G3402 -D
4023-001 Assembly 40: Mailbox Paper Transport (C) Parts Catalog 7-124
4023-001 Assembly 40: Mailbox Paper Transport (C) Ref Part Number 40-1 12G2916 Units 3 Description Roller -2 12G2892 3 Ball Bearing -3 12G2911 4 Shoulder Screw -4 12G2917 2 Bracket -5 12G2920 3 Gear 17t -6 12G2928 3 Gear 19t -7 12G2891 1 Gear 17t -8 12G2886 2 Gear 37t -9 12G2914 4 Bracket -10 12G2918 4 PW Board-D, PWB-D6–PWB-D9 -11 12G2840 2 Cover -12 12G2915 1 Harness -13 12G2919 1 Harness -14 12G2912 4 Guide -15 12G2971 3 Bushing -C 1 Parts
4023-001 Assembly 41: Mailbox Paper Transport (D) Parts Catalog 7-126
4023-001 Assembly 41: Mailbox Paper Transport (D) Ref Part Number 41-1 12G2920 4 Gear 17t -2 12G2928 6 Gear 19t -3 12G2891 4 Gear 17t -4 12G2921 1 Gear 18/40 T -5 12G2922 4 Guide -6 12G2911 4 Shoulder Screw -7 12G2923 8 Shaft -8 12G2892 4 Ball Bearing -9 12G2924 16 -10 12G2932 8 Plate Spring -11 12G2893 4 Roller Units Description Roll -12 12G2971 4 Bushing -13 12G2899 4 Stopper -14 12G2935 4 Tension Spring -15 12G2901 4 Holder -16 12G2925 1
4023-001 Assembly 42: Mailbox Paper Transport (E) Parts Catalog 7-128
4023-001 Assembly 42: Mailbox Paper Transport (E) Ref Part Number 42-1 12G2927 Units 3 Description Guide -2 12G2922 2 Guide -3 12G2920 5 Gear 17t -4 12G2891 4 Gear 17t -5 12G2928 8 Gear 19t -6 12G2924 20 Roll -7 12G2929 12 Holder -8 12G2930 12 -9 12G2911 5 -10 12G2923 10 -11 12G2892 5 Plate Spring Shoulder Screw Shaft Ball Bearing -12 12G2931 12 Roll -13 12G2932 10 Plate Spring -14 12G2893 5 Roller -15 12G2971 5 Bushing -16 12G2933 1 Bushing -1
4023-001 Assembly 43: Mailbox Drive Parts Catalog 7-130
4023-001 Assembly 43: Mailbox Drive Ref Part Number 43-1 12G2940 1 Photo Interrupter, PC1 Non-sort -2 12G2844 2 Ball Bearing -3 12G2941 1 Pulley 64 T -4 12G2942 1 Timing Belt -5 12G2943 1 Pulley Units Description -6 12G2944 1 Pulley 16 T -7 12G2945 1 Timing Belt -8 12G2946 1 Ply Gear 64/18 T -9 12G2947 1 Harness -10 12G2948 1 Holder -11 12G2949 1 Cord Bushing -12 12G2950 1 Harness -13 12G2951 1 Cord Bushing -14 12G2952 1 Harness -15 12G2953 1 H
4023-001 Assembly 44: Optional Features (No illustration) Parts Catalog 7-132
4023-001 Assembly 44: Optional Features Ref Part Number Units 99A0421 1 Description Ethernet Card 99A0420 1 Token-Ring Card 12G3422 1 Transfer MMKit 12G3421 1 Fuser 110V MMKit 12G3420 1 Fuser 220V MMKit 99A0459 1 Hard Disk 11G0610 1 Cable, Hard Disk 99A0422 1 Ethernet 10BaseT and 10Base2 99A0467 1 Parallel Port Adapter 99A0424 1 Infrared Adapter 99A0545 1 Serial Interface Adapter 12G3522 1 Printer Field-Return Packaging 12G3543 1 TIFF Image Quick SIMM 99A1088 1 P
