INSTALLATION AND OPERATION MANUAL EPA CERTIFIED WOOD BURNING FIREPLACE INSERT RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE MODEL 2800HT THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER. READ ENTIRE MANUAL THOROUGHLY BEFORE INSTALLATION. P/N 775004M, Rev.
IMPORTANT WARNINGS CAUTION: PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW ROOM HEATER. FOR YOUR SAFETY, FOLLOW THE INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS EXACTLY, WITHOUT DEVIATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. CONTACT YOUR LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA. 1.
TABLE OF CONTENTS Important Warnings .................................................2 CONGRATULATIONS ON THE PURCHASE OF YOUR NEW WOOD BURNING FIREPLACE INSERT MANUFACTURED BY LENNOX HEARTH PRODUCTS. Testing / Listing, EPA, Using this Manual................ 3 Planning Your Installation .....................................
PLANNING YOUR INSTALLATION QUESTIONS TO ASK LOCAL BUILDING OFFICIAL A correct installation is critical and imperative for reducing fire hazards and perilous conditions that can arise when wood burning appliances are improperly installed. The installer must follow all of the manufacturer's instructions. FLOOR PROTECTION This appliance requires a heat resistant noncombustible approved fireplace hearth or hearth extension. If the floor protection is to be stone, tile, brick, etc.
PLANNING YOUR INSTALLATION CLEARANCES WARNING: IT IS VERY IMPORTANT THAT YOU OBSERVE THE MINIMUM CLEARANCES. DO NOT STORE FIREWOOD WITHIN THIS CLEARANCE SPACE. FAILURE TO MAINTAIN CLEARANCES TO ALL COMBUSTIBLES MAY RESULT IN A HOUSE FIRE. There are listed clearances for your fireplace insert, which were determined in a Laboratory testing and must be maintained.
PLANNING YOUR INSTALLATION FACTORY BUILT FIREPLACES (Not Approved In Canada) In the USA, this appliance is approved for installation into a listed factory built solid fuel burning fireplace (built to UL 127 or ULC S610 standards).
PLANNING YOUR INSTALLATION MASONRY FIREPLACES This appliance is approved for installation into a masonry fireplace built to UBC 37 or ULC S628 standards. Do not remove brick or mortar form the masonry fireplace to accommodate this appliance. If the fireplace has been modified to accommodate the fireplace insert, a metal tag documenting what was modified must be attached to the fireplace (as required by Clause 5.1.
INSTALLATION FIREPLACE INSTALLATION • USA only - All masonry fireplace installations require a minimum positive flue connection using a block-off plate or a positive seal past the bottom of the chimney flue tile liner. In Canada, a full reline is required. • Measure fireplace size to make certain the insert will fit before considering the installation. CHIMNEY TERMINATION CAP ENSURE CHIMNEY IS SOUND MASONRY FIREPLACE: USA APPROVED LINER – 6” DIA.
INSTALLATION POWER CORD CHANGEOVER DANGER: Risk of electrical shock. Disconnect power before servicing appliance. Do not route power cord under or in front of appliance. To change the power cord from one side of insert to the other, perform the following steps: 1. Ensure power cord in NOT plugged in. 2. Remove the louver blower panels on each side of fuel door as follows. Each panel is held in place by two ¼” (7 mm) head screws. Using a ¼” (7 mm) socket or nut driver, remove the screws 3.
INSTALLATION 10. Offsets can be handled using an offset adapter (it aligns starter pipe with flue. See Offset Adapter, page 26 for ordering information). Do not push insert in completely until surround assembly is installed. Care should be used to ensure that this adjustable connector is oriented so it does not angle downhill when positioned on the flue outlet on top of insert. 12.
INSTALLATION SURROUND ASSEMBLY POSITIVE FLUE CONNECTION FOR MASONRY FIREPLACE IMPORTANT: Do not face seal over chimney cooling air system on superior brand or any brand fireplace which is designed with the chimney cooling air system. Note: Be sure the damper is locked in the open position. 13. Pull the insert slightly forward to its desired position; attach the face shield using the surround clips and hardware as shown. The fiberglass insulation strips should be secured along the top and sides (step 3).
INSTALLATION PRODUCT FEATURES AND CONTROLS POSITIVE FLUE CONNECTION FOR MASONRY FIREPLACE (continued) BLOWER SYSTEM The 500-CFM room air circulation blower system comes equipped with a variable speed control (rheostat). The blower system can be operated manually or set to operated automatically (so the blowers will turn on when the insert is hot and turn off when the insert is cool). See Care and Operation Section – Blower System on page 16.
CARE AND OPERATION GOLD DOOR The doorframe is plated with 24-karat industrial grade gold and requires curing to harden the gold. Once it is cured it will never tarnish. Prior to burning this appliance the doorframe should be cleaned thoroughly with a good window cleaning solution and a soft cloth. Do not use any metal polishes or abrasives to clean the gold surface. Any oils or fingerprints left on the gold could become permanent blemishes if the stove is burned prior to their removal.
CARE AND OPERATION AIR DRAFT CONTROLS This appliance has two combustion air controls located under the hearth extension. The control on the left is the Start-Up Air Control. The control in the center is the Primary Air Control. Start-Up Air Control To provide sufficient combustion air to achieve a clean burn as quickly as possible, the 2800HT supplements its primary air with a separate "Start-Up" supply. This control should be used only when starting a fire or when refueling.
CARE AND OPERATION WIRING DIAGRAM BLOWER SYSTEM The Blower System consists of a ON / OFF rocker switch, a variable speed blower speed control switch (rheostat) located on the right side panel, a thermally activated switch (fan disc) and 4 axial blowers. When starting a fire, leave the blower system off until the insert is thoroughly heated (approx. 30 minutes after start up). The blowers can be operated in one of the following manners: Auto: Turn rocker switch to the off position ( “O” = off, “—“ = on).
FUEL MAINTENANCE BURN RECOMMENDED FUEL This appliance is approved for use with wood only. Use only natural dry untreated wood (see Important Warnings, page 2, #10). Do not burn particleboard scraps or pressed logs using bonding agents because they can produce conditions which will deteriorate metal. Green or uncured wood does not work well as fuel, and can cause increased creosote buildups. The value of green wood as a source of heat is limited.
MAINTENANCE DOOR GASKET A spun fiberglass gasket (3/4" [19 mm] in diameter) provides the seal around the fuel door. Should this become frayed or damaged it should be replaced. Spun fiberglass "rope" gasketing can be purchased from your dealer. It must be the same diameter as the original. Use high temperature silicone sealer as an adhesive, which can also be purchased from your dealer. WARNING! THE GASKETS MUST BE KEPT IN GOOD CONDITION.
MAINTENANCE Cleaning – If the chimney is to be cleaned without removing the insert from the fireplace, the baffle plate (in the firebox) must first be removed. Chimney cleaning should only be done by a qualified chimney sweep. See following – Cleaning / Removing Baffle Plate. Cleaning / Removing Baffle Plate - To remove, locate the 3 secondary air tubes, which support the baffle in the upper firebox. They are secured in place by one bolt each at the point where they meet the left wall.
TROUBLESHOOTING * SMOKES OUT FUEL DOOR WHEN OPEN 1. The primary air control is closed. 2. The chimney is too cool. Set the primary air control on HIGH setting with start-up control OPEN for a few minutes before opening the fuel door. 3. Excess creosote will not only restrict your draft but it will create a risk of a creosote fire. Strictly adhere to maintenance requirements as outlined in this manual.
TROUBLESHOOTING OVERFIRING DAMAGE If the heater or chimney connector glows, you are overfiring. Other symptoms may include: Cracking, warping or burning out of components, gold door may turn color, stove glass may develop a haze, which will not come off with cleaning. Overfiring of a stove is a condition where excessive temperatures are reached, beyond the design capabilities of the appliance. The damage that occurs from overfiring is not covered under the MANUFACTURER'S limited warranty.
SPECIFICATIONS - Model 2800HT Approx. heat capacity Up to ~1800 Sq. Feet Up to ~ 550 Sq. Meters Maximum log length 18" (457 mm) Flue size 6" (152 mm) Width w / standard surround 42" (107 cm) Width at fireplace opening 24" (610 mm) Width at rear of firebox 22 ½” (572 mm) Depth into Fireplace 15 ½” (394 mm) Depth (overall) 28 ¼” (718 mm) Height 20" (508 mm) Height w / standard surround 32" (813 mm) Back of Stove to Center of Flue 6" (152 mm) Approx.
REPLACEMENT PARTS LIST – Model 2800HT Part No.
REPLACEMENT PARTS LIST – Model 2800HT Part No.
COMPONENT DIAGRAMS – Model 2800HT DOOR ASSEMBLY FIREBRICK (1 ¼” THICK) HANDLE ASSEMBLY AIR CONTROLS FIREBOX PARTS PAGE 24
SAFETY/LISTING LABEL Catalog # Model 14M78 OA2800-66 Description (Model) Offset adapter, 6” to 6” diameter 14M74 ZCFK-28 Zero Clearance Fireplace Kit 14M75 MFK-28 Masonry Fireplace Kit 70K99 TSPK-B Touch-up spray paint kit, black 12 oz Spray Can Masonry Fireplace Kit This header insulation kit is required when installing the insert into a masonry fireplace with an opening height of 21" to 24". Opening heights higher than 24" do not require this kit.
SAFETY/LISTING LABEL PAGE 26
EPA LABEL PAGE 27
OWNERSHIP RECORDS Dealer’s Name: Dealer’s Address: City: State: Zip Code: Serial Number: Date of Purchase: Date Installed: Notes: SERVICE AND MAINTENANCE LOG Service Service Service Date Technician Description Page 28
1110 West Taft Avenue Orange, CA 92865