Installation guide

10
ENGLISH
Drying Cleanliness Airtight
Should be no moisture
inside
No dust inside.
There is no refrigerant
leakage
Items
Moisture
Dust
Leakage
Cause
failure
- Significant hydrolysis
of refrigerant oil
- Degradation of
refrigerant oil
- Poor insula’tion of
the compressor
- Do not cold and
warm
- Clogging of EEV,
Capillary
- Degradation of
refrigerant oil
- Poor insulation of
the compressor
- Do not cold and
warm
- Clogging of EEV,
Capillary
- Gas shortages
- Degradation of
refrigerant oil
- Poor insulation of
the compressor
- Do not cold and
warm
Counter
measur
e
- No moisture in the pipe
- Until the connection
is completed, the
plumbing pipe
entrance should be
strictly controlled.
- Stop plumbing at
rainy day.
- Pipe entrance
should be taken side
or bottom.
-
When removal burr
after cutting pipe, pipe
entrance should be
taken down.
- Pipe entrance
should be fitted cap
when pass through
the walls.
- No dust in the pipe.
- Until the
connection is
completed, the
plumbing pipe
entrance should be
strictly controlled.
- Pipe entrance
should be taken
side or bottom.
- When removal burr
after cutting pipe,
pipe entrance
should be taken
down.
- Pipe entrance
should be fitted cap
when pass through
the walls.
- Airtightness test
should be.
- Brazing operations
to comply with
standards.
- Flare to comply
with standards.
- Flange connections
to comply with
standards.
• Always use the nitrogen.(not use oxygen, carbon dioxide, and a Chevron
gas): Please use the following nitrogen pressure 0.02 MPa (2.9 psi)
Oxygen - Promotes oxidative degradation of refrigerant oil. Because it is
flammable, it is strictly prohibited to use Carbon dioxide - Degrade the
drying characteristics of gas Chevron Gas - Toxic gas occurs when
exposed to direct flame.
•
Always use a pressure reducing valve.
• Please do not use commercially available antioxidant.
The residual material seems to be the oxide scale is observed. In
fact, due to the organic acids generated by oxidation of the alcohol
contained in the anti-oxidants, ants nest corrosion occurs. (causes of
organic acid → alcohol + copper + water + temperature)
CAUTION
!
Regulator
Nitrogen gas
Pressure 0.02 MPa
(2.9 psi) less
Auxiliary valve
Taping
(Should not
contain air)
Welding Point
Note) should not block the outlet side.
When the internal pressure in pipe is abo
ve the atmospheric pressure, pinhole is
occurred and it is a leakage cause.
Oxide scale
Nitrogen
Nitrogen substitution method
Welding, as when heating without nitrogen substitution a large amount
of the oxide film is formed on the internal piping.
The oxide film is a caused by clogging EEV, Capillary, oil hole of
accumulator and suction hole of oil pump in compressor.
It prevents normal operation of the compressor.
In order to avoid this problem, Welding should be done after replacing
air by nitrogen gas.
When welding plumbing pipe, the work is required.
Refrigerant piping on three principles
Plumbing materials and storage methods
Pipe must be able to obtain the specified thickness and should be
used with low impurities.
Also when handling storage, pipe must be careful to prevent a
fracture, deformity and wound.
Should not be mixed with contaminations such as dust, moisture.
2 Precautions in high humidity circumstance:
This air conditioner has been tested according to the "ISO
Conditions with Mist" and confirmed that there is not any default.
However, if it is operated for a long time in high humid atmosphere
(dew point temperature: More than 23 °C [73.4 °F]), water drops
are liable to fall. In this case, add heat insulation material according
to the following procedure:
- Heat insulation material to be prepared:
EPDM (Ethylene Propylene Diene Methylene)-over 120 °C [248
°F] the heat-resistance temperature.
- Add the insulation over 10 mm [0.39 inch] thickness at high
humidity environment.
Indoor unit
Thermal insulator
(accessory)
Fastening band
(accessory)
Refrigerant piping