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TABLE OF CONTENTS Rough Opening for Knock Down Frame...........................1 Rough Opening for Welded Frame....................................2 Installation of Knock Down Frame....................................3 Installation for Welded Frame in Drywall.......................4-5 Installation for Welded Frame in Existing Masonry Wall with Punch and Dimple Anchors............6-7 Installation for Welded Frame in Masonry Wall............
PG.1 ROUGH OPENING FOR KNOCK DOWN FRAME Rough opening size, KD frame cased open: Take the nominal door width and add 2" and the nominal door height and add 1". Keep in mind that on a 36x80 door, the nominal measurements are 36” x 80" while the actual measurements are 2' 11 3/4" x 6' 7” Using a 36x80 door as an example, the rough opening size for a KD cased open frame would be 38" x 81".
PG.2 ROUGH OPENING FOR WELDED FRAME Rough opening size, Welded Frame (Masonry Wall): Take the nominal door width and add 4 1/4" and the nominal door height and add 2 1/4". Keep in mind that on a 36x80 door, the nominal measurements are 36" x 80" while the actual measurements are 35- 3/4" x 79". Using a 36”x 80” door as an example, the rough opening size for a welded frame would be 40- 1/4" x 82- 1/4".
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INSTALLATION INSTRUCTIONS FOR EXISTING MASONRY WALL WELDED FRAME WITH PUNCH & DIMPLE ANCHORS PG.
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INSTALLATION INSTRUCTIONS FOR MASONRY WALL WELDED FRAME PG.
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INSTALLATION INSTRUCTIONS FOR A PUNCH & DIMPLE FRAME IN AN EXISTING MASONRY/CONCRETE WALL FRAME BACK FILLED WITH CEMENT (GROUT) PG.
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PG.12 USE HINGE SHIMS TO ADJUST DOOR CLEARANCE HINGE JAMB SHIM B SHIM A SHIM D HINGE REINFORCEMENT SHIM C HINGE REINFORCEMENT H S FIGURE 21 SHIMMING TO INCREASE CLEARANCE AT HINGE EDGE FIGURE 22 SHIMMING TO DECREASE CLEARANCE AT HINGE EDGE Using shim A only, door will be relocated in direction of arrow S. Using shim C only, door will be relocated in direction of arrow H. Using shim B only, both door and centerline of hinge barrel will move in direction of arrow S.
PG.13 Painting Hollow Metal Doors and Frames The Steel Doors and frames that you have purchased have been manufactured using the highest quality GALVANNEAL Steel. Galvanneal Steel is produced on a continuous hot-dipped galvanized steel line. As the steel emerges from the molten zinc bath all excess zinc is removed. From there the steel continues through an annealing furnace at a temperature of 1050 degrees converting the zinc into a ZINC-IRON Alloy coating (Galvanneal).
