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Operating Instructions and Owner’s Manual ES3500, ES3500-‐CA, ES3500E, ES3500E-‐CA, ES4000, ES4000-‐CA, ES4000E, ES4000E-‐CA, ES5500, ES5500-‐CA, ES5500E, ES5500E-‐CA ES8000E, ES8000E-‐CA PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATING YOUR NEW PORTABLE GENERATOR (E) indicates this unit is equipped with Electric Sta
PLEASE READ THE FOLLOWING INSTRUCTIONS! 1. Unit Shipped with “NO OIL” in Engine or where applicable pumps and/or accessories. Check and fill with proper oil as outlined in the Owner’s Manual for the respective product. 2.
Table of Contents Preface 4 Product Specifications 5 Safety Instructions 7 Controls and Features 11 PRE-‐OPERATING INSTRUCTIONS 13 Assembly 13 Battery Specifications 15 Assembly Diagram 16 Generator Setup 17 Operation of Generator 20 Storing the Unit 24 Maintenance 25 Troubleshooting 29
Preface Thank you for choosing LIFAN Power USA for your Power Equipment Needs. LIFAN Power USA prides itself on providing quality products at affordable pricing, creating the “Best Equipment Value on Today’s Market!” All LIFAN Power USA products are manufactured utilizing the latest technology.
PRODUCT&SPECIFICATIONS Model&Size ENERGY&STORM&PORTABLE&GENERATORS 3500 4000 5500 8000 Voltage 120/240V'AC'&'12V'DC 120/240V'AC'&'12V'DC 120/240V'AC'&'12V'DC 120/240V'AC'&'12V'DC AC&Surge&Output1 Rated&AC&Output2 Maximum&AC&Amperage AC&Cycle Regulation 3750'Watts 4250'Watts 5500'Watts 3000'Watts 3500'Watts 5000'Watts 8000'Watts 7000'Watts 26amps'@'120V 34amps'@'120V 40amps'@'120V 62amps'@'120V 60'Hertz 60'Hertz 60'Hertz 60'Hertz 3 AVR 1'ea. 3 12V&8.3&&DC&Receptacle AVR 1'ea.
PRODUCT&SPECIFICATIONS DIMENSIONS Length&(inch) 25in 25in 30in 30in Width&(inch) 20in 20in 22in 22in Height&(inch) 19in 19in 23in 23in 107'lbs'(117'lbs) 110lbs'(120lbs) 185'lbs'(190'lbs) 201'lbs Weight&(E&Model&Weight) ACCESSORIES 12V&Cord,&Plug,&&&Clips 1'ea. 1'ea. 1'ea. 1'ea. 120/240V&Male&Twist&Lock&Plug 1'ea. 1'ea. 1'ea. 1'ea. Spark&Plug&Wrench 1'ea. 1'ea. 1'ea. 1'ea.
Safety Instructions This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. For your safety read this manual carefully.
Safety Instructions (continued) WARNING! Rapid recoil of starter cord (kickback) may pull hand and arm forward toward engine at a rapid rate. Broken bones, bruises, sprains, and fractures may result. When starting engine, pull cord slowly until tension is felt, and then pull rapidly to avoid kickback.
Safety Instructions (continued) WARNING! Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death. WHEN ADDING OR DRAINING FUEL • • • • Turn generator off and let it cool for at least three minutes before removing fuel cap.
Safety Instructions (continued) WARNING! While engine is running temperature may exceed 150°F (65°C). Server burns may occur. Exhaust heat/gasses can ignite combustibles, structures or damage fuel tank causing a fire. Do NOT touch hot surfaces and do avoid exhaust gasses. Allow generator to cool before touching.
Controls and Features Read this Owner’s Manual Completely and Carefully before Operating Generator. 1. 2. 3. 4. 5. 6. 7. 8. 9.
Controls and Features (continued) 10. Fuel Cock (Valve) – Turn to “OFF” to Terminate Fuel Delivery to Engine 11. Air Cleaner – Check Maintenance Schedule for Service Intervals 12.
Pre-‐Operating Instructions: Assembly Your LIFAN Power USA generator is packaged without fuel and oil. Some assembly is required before operating your LIFAN Power USA Generator. For further assistance in assembling your generator please visit our website (www.lifanpowerusa.com) or call 1-‐866-‐471-‐7464 between the hours of 9am-‐5pm Monday-‐Friday.
Pre-‐Operating Instructions: Assembly (continued) WHEEL KIT INSTALLATION: The Following Tools are needed to Install Wheel Kit: • Safety Glasses • 8mm-‐14mm Wrench Set • 8mm-‐14mm Ratchet & Socket Set • 17mm Ratchet & Socket Wheel Kit Installation Directions: NOTE: Install Wheel Kit BEFORE Filling the Generator with Fuel or Oil.
Pre-‐Operating Instructions: Battery Specifications (Electric Start (E) Models Only) The Battery is NOT included with your Energy Storm Generator. These units require an Acid Cell Battery. This battery is used in many applications, such as lawnmowers, ATV’s, motorcycles, etc.
16 LIFAN Power USA 2205 Industrial Park Road Van Buren, AR 72956 866-‐471-‐7464 www.lifanpowerusa.
Pre-‐Operating Instructions: Generator Setup CAUTION: Any attempt to start the generator before it has been properly serviced may result in engine failure and void warranty. ADD ENGINE OIL: Refer to the diagrams below. 1. Place generator on level surface. 2.
Pre-‐Operating Instructions: Generator Setup (continued) WARNING! Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death. WHEN ADDING FUEL • • • • Turn generator off and let it cool for a minimum of three minutes before removing fuel cap.
Pre-‐Operating Instructions: Generator Setup (continued) CHECK AIR CLEANER ELEMENT: Refer to “Air Cleaner Maintenance” in the Maintenance section of this Owner’s Manual to ensure Air Cleaner Element is in operable condition. GROUNDING THE GENERATOR: Refer to Controls and Features section. 1.
Operation of Generator HOW TO USE YOUR GENERATOR GENERATOR LOCATION: WARNING! Running generator gives off carbon monoxide gas. It is odorless, colorless, and highly toxic. Breathing carbon monoxide gas can leads to fainting, nausea or may result in death. Only operate generator outdoors.
Operation of Generator HOW TO USE YOUR GENERATOR (continued) ELECTRIC/PULL (RECOIL) START MODELS: 5. Using provided key, turn the key switch to the “ON” position. Rotate the key one more position to the “START” position in order to engage the starting motor.
Operation of Generator HOW TO USE YOUR GENERATOR (continued) LOW OIL ALARM SYSTEM: This model is equipped with a Low Oil Alert System designed to avoid engine damage from insufficient oil in the crankcase.
Operation of Generator HOW TO USE YOUR GENERATOR (continued) USAGE IN HIGH ALTITUDE REGIONS: In regions with high altitude, the standard carburetor produces overly dense combinations of fuel and air, which result in decreased engine performance and increased fuel consumption.
Storing the Unit STORAGE Before long term storage of your power equipment product, typically 30 days or more, perform the following: 1. Set the fuel cock (valve) to the “OFF” position. 2. Let the unit continue to run until it stops itself, burning all of the fuel in the fuel system. 3.
Maintenance MAINTENANCE SCHEDULE PROCEDURE Engine Oil Check TIME Each Use After Each 40 Hours of Use (For Initial Break Replace Engine Oil in – After First (1st) 10 Hours of Use Air Cleaner Filter Check Each Use Air Cleaner Filter When Needed or After Every 100 Hours of Replacement Use Air Cleaner Wash When Needed Spark
Maintenance (continued) OIL CHANGE PROCEDURES (continued): Always use your dipstick to check the oil level and only fill to the full mark on the dipstick. Never overfill the engine as this can cause damage to the unit and void warranty. 5. Replace the dipstick/oil cap on the engine. 6.
Maintenance (continued) SPARK PLUG MAINTENANCE: 1. Remove Spark Plug Cap (refer to "Spark Plug Cap Removal” figure below.) 2. Remove Spark Plug with socket and handle supplied with your unit (refer to “Spark Plug Removal” figure below.) 3. Clean any carbon build-‐up around the Spark Plug. 4.
Maintenance (continued) FUEL SYSTEM MAINTENANCE (continued): diagram below) and either clean or replace the fuel filter element. Re-‐assemble the fuel filter element (refer to “Fuel Filter Element Assembly” diagram below.
Troubleshooting IF THE ENGINE WILL NOT START: 1. Check to ensure switches are in the “ON” position. (Both unit and engine) 2. Check engine oil level. Your unit possesses a Low Oil Alarm System that will not allow your engine to start if the oil is below safe operating levels.
Troubleshooting (continued) UNIT DOES NOT PROVIDE ELECTRICAL CURRENT (continued): 4. If your unit still does NOT produce electricity after performing the previous checks, call LIFAN Power USA at 1-‐866-‐471-‐7464, your dealer, or authorized Service Center. Generator Safety 1.
Wire Diagram MANUAL START Models ES3500, ES3500-‐CA, ES4000, & ES4000-‐CA ELECTRIC START Models ES3500E, ES3500E-‐CA, ES4000E, & ES4000E-‐CA 31 LIFAN Power USA 2205 Industrial Park Road Van Buren, AR 72956 866-‐471-‐7464 www.lifanpowerusa.
Wire Diagram (continued) MANUAL START Models ES5500 and ES5500-‐CA ELECTRIC START Models ES5500E, ES5500E-‐CA, ES8000E, & ES8000E-‐CA 32 LIFAN Power USA 2205 Industrial Park Road Van
Tool/Appliance Rated (Running) Watts Additional Starting Watts Tool/Appliance Rated (Running) Watts Additional Starting Watts 2100 500 1200 540 175 400 750 1000 625 775 1200 0 1000 0 1500 0 0 0 0 0 0 0 500 25 50 100 250 100 500 450 100 100 0 0 0 0 250 0 0 0 0 0 900 1500 1200 550 2400 0 0 0 1000 300 500 1080 1800 0 0 0 2700 4500 1600 750 75 100 900 0 0 0 0 0 HOME ESSENTIALS: KITCHEN: Cell Phone Charger 40 Watt Light Bulb 60 Watt Light Bulb 75 Watt Light Bulb Deep Freezer Electric Water Heat
This worksheet will aid in determining the generator that best fits your needs based on the appliances/tools you wish to power simultaneously! The larger the generator, the more items you may power at once. To Determine the Generator you Require, Follow these Four Easy Steps Below: 1.) Use the "Personal Power Requirements" Chart below, the list the tools/appliances you plan to power simultaneously.
This$warranty$is$limited$to$the$following$LIFAN$Power$and$Storm$Series$products$that$are$distributed$by$the$Equipsource$LLC,$dba$ LIFAN$Power$USA,$located$at$2205$Industrial$Park$Road,$Van$Buren,$AR$72956.
Please Read this Owner’s Manual Carefully Before Operating Your New Generator. This Owner’s Manual includes the operation and maintenance of the ES3500, ES3500-‐CA, ES3500E, ES3500E-‐CA, ES4000, ES4000-‐ CA, ES4000E, ES4000E-‐CA, ES5500, ES5500-‐CA, ES5500E, ES5500E-‐CA, ES8000E, and ES8000E-‐CA.
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