95T-XXXXX-01 Treadmill Customer Support Services PARTS MANUAL rev 22 May 2008
COMMERCIAL TREADMILL CONTENTS 95T-XXXXX-01 S/N TWT100000 and up Miscellaneous ........................................................................................................ 3 Rear End Caps........................................................................................................ 4 Anti-slip Pad and Extrusions ....................................................................................... 5 Console Assembly .....................................................................
COMMERCIAL TREADMILL Miscellaneous 95T-XXXXX-01 S/N TWT100000 and up Description Part No. OPERATION MANUAL M051-00K65-A001 HARDWARE BAG AK65-00025-0000 BAG CONSISTS OF: C-SAFE Splitter SCREW – 8-18x12 SCREW – M6x1.00-6G6Gx20 SCREW – M6x1.00-6G6Gx35 SCREW – M12x1.75-6G6Gx30 SCREW – M6x1.00-6G6Gx14 SCREW – 10-16X8 SCREW – M3x.8-6G6Gx10 WASHER – M006.50 WASHER – M012.
COMMERCIAL TREADMILL Rear End Caps 95T-XXXXX-01 S/N TWT100000 and up Right Rear End Cap 0K65-01065-0001 Grommets 0017-00042-1147 Left Rear End Cap 0K65-01065-0002 4 Rear End Cap Mounting Screws (4) 0017-00101-1776
COMMERCIAL TREADMILL Anti-slip Pad and Extrusions 95T-XXXXX-01 S/N TWT100000 and up Right Anti-slip Pad 0K65-01190-0001 Left Anti-slip Pad 0K65-01190-0002 Right Upper Extrusion/Ant-slip Pad Kit GK65-00002-0003 Left Upper Extrusion/Anti-slip Pad Kit GK65-00002-0004 Lower Extrusion Spacer (1 per side) 0K65-01259-0000 RH Lower Frame Extrusion Assembly AK65-00093-0001 LH Lower Frame Extrusion Assembly AK65-00093-0002 (Assemblies Include Dual-Lock tape) 5
COMMERCIAL TREADMILL Console Assembly 95T-XXXXX-01 S/N TWT100000 and up Description Part No.
COMMERCIAL TREADMILL Uprights and Covers 95T-XXXXX-01 S/N TWT100000 and up Cup Holders Right 0K65-01174-0001 Left 0K65-01174-0002 Right Upright Cover 0K65-01127-0001 Left Upright Cover 0K65-01127-0002 Right or Left Upright Assembly GK65-00002-0010 Upright Mounting Bolts (6) 0017-00101-1984 Washers (6) 0017-00104-0489 Upright Cover Mounting Screws (2) 0017-00101-1776 Console Support Brackets Right 0K65-01176-0001 Left 0K65-01176-0000 Plastic Grommets (4) 0017-00042-0326 7
COMMERCIAL TREADMILL Bridge Covers and Activity Zone 95T-XXXXX-01 S/N TWT100000 and up Top Bridge Cover 0K65-01051-0000 Bottom Bridge Cover 0K65-01052-0000 Bezel Access Door 0K65-01053-0000 Bridge Access Door 0K65-01208-0000 Bridge Cover Mounting Screws (10) 0017-00101-1953 Cupholders Right 0K65-01174-0001 Left 0K65-01174-0002 Activity Zone Assembly AK65-00015-0000 Mounting Screws (2) 0017-00101-1954 Stop Switch and Tether Assembly (included in the Activity Zone Assembly) AK65-00037-0000 8
COMMERCIAL TREADMILL Handrails and Covers 95T-XXXXX-01 S/N TWT100000 and up Right Handrail Assembly AK65-00077-0001 Right Outer Handrail Cover 0K65-01167-0001 Outer Handrail Mounting Screw (6 per cover) 0017-00101-1953 Left Handrail Assembly AK65-00077-0002 Left Outer Handrail Cover 0K65-01167-0002 Right Inner Handrail Cover 0K65-01168-0001 Left Inner Handrail Cover 0K65-01168-0002 Inner Handrail Mounting screw (5 per cover) 0017-00101-1953 Inner Handrail Plug 0K65-01225-0000 Bag of 10 plugs AK65-0010
COMMERCIAL TREADMILL Console Bracket and Covers Console Bridge Weldment/AVK AK65-00130-0000 95T-XXXXX-01 S/N TWT100000 and up Console Mounting Screws (4) 0017-00101-1995 LCD Access Cover 0K65-01189-0000 Rear Console Cover w/Decal AK65-00090-0000 Rear Console Cover Screws (2) 0017-00101-1953 Neck Spacer Screws (2) 0017-00101-1953 Console Neck Spacer 0K65-01188-0000 10
COMMERCIAL TREADMILL Ergo Bar Components 95T-XXXXX-01 S/N TWT100000 and up HR Sensor Kit: GK65-00002-0002 (kit includes 4 sensors, sensor gasket, mounting screws) Bridge Weldment AK65-00129-0000 Bridge Weldment Mounting Screws (6) 0017-00101-1984 Inner Ergo Bar Gasket (right) 0K65-01204-0001 Inner Ergo Bar Gasket (left) 0K65-01204-0002 Ergo Bar Assembly (includes HR sensors kit and inner Ergo bar gaskets) AK65-00014-0000 Mounting Screws (4) 0017-00101-1954 Flat Washers (4) 0017-00104-0488 Outer Ergo B
COMMERCIAL TREADMILL Motor Pan Covers Bottom Motor Cover 0K65-01126-0000 Motor Cover Screws (4) 0017-00101-1776 95T-XXXXX-01 S/N TWT100000 and up Top Motor Cover 0K65-01125-0000 Motor Cover Screws (4) 0017-00101-1776 12
COMMERCIAL TREADMILL Motor Pan Brackets 95T-XXXXX-01 S/N TWT100000 and up Bar Tie 0K65-01187-0000 Bar Tie Mounting Hardware Bolts (4) 0017-00101-1959 Nuts (4) 0017-00103-0333 Washers (4) 0017-00104-0330 Washers (4) 0017-00104-0263 Actuator and Frame Tie Weldment AK65-00088-0000 Flat Washers (5) 0017-00104-0334 Mounting Bolts (5) 0017-00101-1983 Lock Washers (5) 0017-00104-0064 Mounting Bolts (2) 0017-00101-1982 Flat Washers (2) 0017-00104-0492 Left Front Motor Cover Bracket 0K65-01134-0002 Mounting Scre
COMMERCIAL TREADMILL Belt, Deck, and Rollers 95T-XXXXX-01 S/N TWT100000 and up Striding Belt 0K65-01002-0000 Front Roller Assembly Domestic AK65-00067-0000 International AK65-00067-0001 Mounting Bolt 0017-00101-0974 Lock Washer 0017-00104-0006 Flat Washer 0017-00104-0043 Deck 0K65-01263-0000 Deck Screws (4) 0017-00101-1775 Tinnerman Clips (4) 0017-00103-0198 Drive Pulley 0K58-01105-0000 Hex Bolts (4) 0017-00101-1632 Lock Washers (4) 0017-00104-0005 Flat Washers (4) 0017-00104-0330 Rear Roller Domestic
COMMERCIAL TREADMILL Deck Springs, Stride Sensor, and Roller Guards 95T-XXXXX-01 S/N TWT100000 and up Stride Sensor Assembly AK58-00560-0000 Deck Springs (4 on each side) 0K40-01026-0002 Spring Mounting Screw 0017-00101-1652 Flat Washer 0017-00104-0072 Snap Bushing 0017-00042-1180 Toe Guard AK65-00080-0000 Toe Guard Mounting Hardware Bolts (2) 0017-00101-1967 Washers (2) 0017-00104-0004 Nuts (4) 0017-00103-0333 Washers (2) 0017-00104-0469 Roller Guard Kit GK65-00002-0001 (kit includes right roller guar
COMMERCIAL TREADMILL Lift Motor and Hardware 95T-XXXXX-01 S/N TWT100000 and up Ring Grip Pin 0017-00007-0275 Rear Motor Cover Brackets Right 0K65-01135-0001 Left 0K65-01135-0002 Nylon Screw Grommet 0017-00042-1147 Lift Actuators 115V GK65-00002-0008 230V GK65-00002-0009 16 Bolt 0017-00101-1021 Nut 0017-00103-0025
COMMERCIAL TREADMILL Lift Frame and Wheels 95T-XXXXX-01 S/N TWT100000 and up Lift Frame Assembly AK65-00035-0000 (includes lift frame, wheels, snap rings, end caps) Tube End Caps (8) 0K60-01092-0000 Lift Wheels (2) 0K65-01245-0000 Snap-Rings (2) 0017-00100-0249 Painted Lift Frame Weldment AK65-00089-0001 Lift Frame Mounting Bolts (2) 0017-00101-1964 Lift frame Mounting Nuts (2) 0017-00103-0349 Washers (2) 0017-00104-0259 Sleeve Bushings (2) 0K65-01242-0000 17
COMMERCIAL TREADMILL DSP Motor Controller and Comm Port Plate Assembly Comm Port Plate Assembly AK65-00082-0000 includes one of each: F-type Right Angle Adaptor 0017-00021-2810 F-type Panel Connector 0017-00021-2846 Phone Jack Panel Receptacle 0017-00021-2847 18 95T-XXXXX-01 S/N TWT100000 and up DSP Motor Controller with Cable GK65-00002-0005 100-120V GK65-00002-0006 200-240V Hex Nut (3) 0017-00103-0350
COMMERCIAL TREADMILL On/Off Switch, Home Switch, and Line Filter Home Switch 0017-00032-0195 Mounting Nuts (2) 0017-00103-0350 Ground Screws (2) 0017-00101-1968 10 amp Line Filter (DOM) 0017-00003-0898 20 amp line Filter (INT) 0017-00003-1015 Line Filter Mounting Screws (2) 0017-00101-1968 95T-XXXXX-01 S/N TWT100000 and up IEC Receptacle 0017-00003-0949 IEC Receptacle Mounting Screws (2) 0017-00101-1969 19 On/Off Switch 0017-00032-0198
COMMERCIAL TREADMILL Drive Motor Assembly Drive Motor AK58-00171-0002 95T-XXXXX-01 S/N TWT100000 and up Flywheel with Fan 0K65-01221-0000 Hex Bolt 0017-00101-1885 Setscrews (2) 0017-00101-0333 Hex Nuts (4) 0017-00103-0027 Drive Pulley 0K58-01057-0001 Insulating Washers (4) 0K58-01255-0000 Insulating Pad (2) 0K58-01256-0001 20
COMMERCIAL TREADMILL Idler Assembly and Drive Belt 95T-XXXXX-01 S/N TWT100000 and up Idler Assembly AK65-00029-0000 (includes idler bracket plastic idler, threaded shaft, nut) Poly-V Drive Belt 0K58-01114-0000 Idler Bracket 0K65-01113-0000 Plastic Idler 0K26-01731-0000 Threaded Shaft 0K58-01084-0002 Nut 0017-00103-0324 Locking Pin 0017-00007-0248 Mounting Nuts (4) 0017-00103-0333 Extension Spring 0K58-01085-0000 Spring Damper 0K26-02055-0000 21
COMMERCIAL TREADMILL Leg Leveler Assembly 95T-XXXXX-01 S/N TWT100000 and up Leg Leveler Assembly AK58-00370-0000 (includes leveler bracket pivot pin, stop nut, leveling foot) Hex Nuts (4) 0017-00103-0333 Leveler Bracket 0K58-01083-0000 Stop Nut 0K58-01099-0000 Pivot Pin 0K58-01098-0000 Leveling Foot 0K58-01110-0000 22
COMMERCIAL TREADMILL Cables 95T-XXXXX-01 S/N TWT100000 and up Description Quantity Green and yellow ground wire with spade lug on one end and ring terminal on the other; one goes from the IEC connector to the frame, the other from the line filter to the frame External power cable with ferrite 75-inch RG6 coax cable Main power cable from DSP to console Mov filter cable with a two-pin connector on one end and a terminal on the other end of one green wire; it also has two spade lugs at the end of a varisto
COMMERCIAL TREADMILL Cables - Continued 95T-XXXXX-01 S/N TWT100000 and up Description Black and white wires with spade lug on each end; from line filter to IEC connector Line filter to switch cable with a black and white wire that has spade lugs on one end and flag-type spade lugs on the other Harness Assembly 120/60 20A components: AK26-00348-0000 Outlet/Gnd Jumper Cable Assembly AK58-00224-0001 MOV Filter Cable Assembly AK58-00263-0000 Hi Pot Jumper cable Assembly AK65-00081-0000 AC Power cable Assembly
