G7 CABLE MOTION™ GYM SYSTEM USER GUIDE WARNING: Read and follow all directions for each step to insure proper assembly of this product. CLASS H PART # 8352100 REV.
TABLE OF CONTENTS Safety Statement . . . . . . . . . . . . . . . .2 Assembly Instructions . . . . . . . . . . . . . .7 Gym Dimensions. . . . . . . . . . . . . . . . .3 General Maintenance . . . . . . . . . . . . . .19 Components List . . . . . . . . . . . . . . . . .4 Warranty Statement . . . . . . . . . . . . . . .20 Required Hardware . . . . . . . . . . . . . . .6 Contact Information. . . . . . . . . . . . . . . .
GYM DIMENSIONS Weight: Resistance Ratio: 720 lbs 1:2 3
COMPONENTS LIST ITEM NO. QTY. PART NO. DESCRIPTION 1 1 8172901 LEFT TOWER 2 1 8178003 TOP BRACKET TUBE 3 1 8178002 MIDDLE BRACKET TUBE 4 1 8178004 5 1 6 1 8257401 RIGHT U BRACKET 7 1 8256901 LEFT U BRACKET 8 1 8316401 RIGHT SWIVEL PULLEY 9 1 10 1 BOTTOM BRACKET TUBE 8613201 & 8162201 8351601 Roller Carriage Assy. (8613201) Chrome Slide (8162201) LEFT SLIDE TUBE (WITH ROLLER & CARRIAGE) ASSEMBLY 8151301 LEFT SWIVEL PULLEY 8613101 & 8162201 8351701 Roller Assy.
COMPONENTS LIST HARDWARE LISTED BELOW ITEM NO. QTY. PART NO.
HARDWARE: 6
NOTE: Two person assembly is recommended. STEP 1: Make sure the LEFT TOWER (1) and the RIGHT TOWER (11) are positioned correctly prior to assembly. The LEFT U BRACKET (A) and RIGHT U BRACKET (B) should point towards each other as shown in the above illustration. Use four M10 x 20mm SCREWS (26) and four M10 WASHERS (27) to connect the BOTTOM BRACKET TUBE (4) to the LEFT TOWER (1). Finger tighten only. NOTE: THE BOTTOM BRACKET TUBE (4) HAS A RUBBER PAD ATTACHED TO IT TO MAKE CONTACT WITH THE FLOOR.
STEP 2: Attach the CHIN UP BAR (12) between the LEFT TOWER (1) and RIGHT TOWER (11) using four M10 x 70mm SCREWS (33), eight M10 WASHERS (27), and four M10 HEX NYLOCK NUTS (32). Finger tighten only. NOTE: Make sure the CHIN UP BAR (12) is in the correct position as shown. Tighten all FRAME and CHIN UP BAR screws and nuts securely.
STEP 3: Slide the top of the LEFT SLIDE TUBE ASSEMBLY (5) over the UPPER BRACKET (C) on the LEFT TOWER (1). NOTE: MAKE SURE THE ENGRAVED NUMBERS ON THE LEFT SLIDE TUBE ASSEMBLY (5) FACE THE INSIDE OF THE GYM. NOTE THE ORIENTATION OF THE CARRIAGE. Secure the LEFT SLIDE TUBE ASSEMBLY (5) to the UPPER BRACKET (C) of the LEFT TOWER (1) using one M10 x 45mm SCREW (31), two M10 WASHERS (27), and one M10 HEX NYLOCK NUT (32). Do not tighten at this time.
STEP 4: Remove the protective paper from the SIDE SHROUD (23) before installation. Install one SIDE SHROUD (23) to the RIGHT TOWER (11) using sixteen M5 SHOULDER SCREWS (39) on the inside of the SIDE SHROUD (23) into the UPRIGHT TUBES (E) of the RIGHT TOWER (11). Tighten the screws securely. NOTE: YOU MUST BE STANDING INSIDE THE GYM TO INSTALL THE SIDE SHROUD (23). Repeat this process for installing one SIDE SHROUD (23) to the LEFT TOWER (1).
NOTE: The Side Shroud is not shown in this illustration for clarity. STEP 5 NOTE: INSTALL FROM THE INSIDE OF THE UNIT. Position two WEIGHT STACK CUSHIONS (20) and GUIDE RODS (16) at the GUIDE ROD BRACKET (G) on the RIGHT TOWER (11) as shown. NOTE: MAKE SURE THAT THE PLUGGED END OF THE GUIDE RODS (16) ARE FACING UP. Slide one WEIGHT PLATE (17) over the GUIDE RODS (16) and slowly lower the WEIGHT PLATE (17) onto the WEIGHT STACK CUSHIONS (20). Continue stacking a total of fifteen WEIGHT PLATES (17).
STEP 6: Uncoil cables to remove all twists. Remove the UPPER PULLEYS (H) on the RIGHT TOWER (11) and LEFT TOWER (1) by removing the M10 x 50mm SCREW (I), PULLEY RETAINER (J), M10 SOCKET HEAD NUT (K), and PARTIAL PULLEY COVERS (L). Set the UPPER PULLEYS (H) and hardware aside. Remove the LOWER PULLEYS (M) on the RIGHT TOWER (11) and LEFT TOWER by removing the M10 x 55mm SCREW (N), M10 WASHERS (O), and M10 HEX NYLOCK NUT (P).
STEP 7: Insert the threaded end of the CABLE (21) where UPPER PULLEY (H) was located. Lower the CABLE (21) down the long vertical tube that is in front of the gym until it can be retrieved near where the LOWER PULLEY (M) was located. Carefully pull enough cable out to reach the ROLLER CARRIAGE (Q). REINSTALL the LOWER PULLEY using the previously removed M10 x 55mm SCREW (N), M10 WASHERS (O), and M10 HEX NYLOCK NUT (P). Be sure that the CABLE (21) is properly routed around the PULLEY.
Quick Connect Assembly - Part Number 7872601 ITEM U X W V T QTY. 1 1 1 1 2 Part Number 7726201 7726401 7726301 3249901 3250002 DESCRIPTION QUICK CONNECT COUPLER QUICK CONNECT HOUSING QUICK CONNECT SLEEVE QUICK CONNECT SPRING M5 HEX SCREW STEP 8: Dissemble one QUICK CONNECT by removing the two M5 HEX SCREWS (T) from the QUICK CONNECT COUPLER (U). Carefuly remove the QUICK CONNECT SPRING (V), the QUICK CONNECT SLEEVE (W) and the QUICK CONNECT HOUSING (X).
STEP 9: Make adjustments to the HEAD PLATE PULLEY (19) and the threaded cable end to adjust cable length and to ensure the cable is taut. If the threaded cable end is completely threaded into the ROLLER CARRIAGE (Q) and there is still some slack in the CABLE (21), remove the pulley from the HEAD PLATE PULLEY (19). Thread the HEAD PLATE PULLEY (19) further into the TOP PLATE ASSEMBLY (18) and reinstall the pulley.
STEP 10: Install the FOOT EXTENSIONS (22) to the BOTTOM BRACKET TUBES (4) using four M10 x 20mm SCREWS (26) and four M10 WASHERS (27) on each side.
STEP 11: Attach the six KIOSK BRACKETS (24) to the RIGHT TOWER (11) and LEFT TOWER (1) using two M5 HEX SCREWS (28) and two M6 WASHERS (29) each. Tighten the screws securely. Fasten the KIOSK (25) to the KIOSK BRACKETS (24) using twelve M10 x 20mm SCREWS (40) and twelve 10.5 WASHERS (41). NOTE: SUPPORT THE KIOSK (25) UNTIL THE SCREWS ARE INSTALLED. Secure the top of the KIOSK (25) to the MIDDLE BRACKET TUBE (3) using three M10 x 70mm SCREWS (33), six M10 WASHERS (27), and three M10 HEX NYLOCK NUTS (32).
STEP 12: Adjust the rollers if the ROLLER CARRIAGE (Q) rolls up and down the tube with difficulty, or if it seems to sloppy. Unscrew the cable end from the roller carriage housing. Remove the SCREWS (Y) that hold the two PLASTIC COVERS (Z) together. There are two ROLLER ADJUSTMENT SCREWS (AA), each with a spring, on the back side of the roller carriage housing. The roller drag can be increased/decreased by adjusting these screws.
MAINTENANCE Please note: * We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy water. Touch-up paint can be purchased from your Life Fitness customer service representative at (800) 351-3737. * Inspect equipment daily. Tighten all loose connections are replace worn parts immediately. Failure to do so may result in serious injury. * PLEASE RECORD THE INFORMATION REQUESTED BELOW. IN THE EVENT YOU MAY NEED SERVICE YOU WILL BE ASKED FOR THIS INFORMATION.
LIMITED WARRANTY Life Fitness® G7 Cable Motion™ Gym System Life Fitness extends the following LIMITED WARRANTY to the original owner (proof of purchase required, keep your receipt with this manual) of the Life Fitness product. The Warranty terms apply to IN HOME and LIGHT INSTITUTIONAL USE ONLY. 1. LIMITED WARRANTY ON FRAME AND WELDS. If the frame of the Life Fitness product or a weld should crack or break, it will be repaired or replaced by Life Fitness.
LIFE FITNESS 5100 NORTH RIVER ROAD. SCHILLER PARK, IL 60176 U.S.A. Tel: 1.847.288.3300 Fax: 1.800.216.8893 1.800.351.3737 (Toll-free within the U.S. and Canada) www.lifefitness.com INTERNATIONAL OFFICES Life Fitness Atlantic BV Atlantic Headquarters Bijdorpplein 25-31 2992 LB Barendrecht The Netherlands Phone: (180) 646 666 Fax: (180) 646 703 Life Fitness (UK) Ltd.
