Rocker Arm Kit Installation Manual

ManualsBrandsLife Fitness ManualsHome GymRocker Arm Kit

Kit No. GK62-00002-0070

Document No. M051-00K62-A199

08 Sep

2008

Fig 1: removing the user arm

Fig 2: separating the pedal from the rocker arm

How To Install the Rocker Arm Kit

Tools required: Phillips screwdriver, T-45 Torx wrench, 4½ mm Allen wrench, snap ring tool

Estimated time required: 1 hour (to install both rocker arms) plus Loctite curing time (30 minutes)

KIT CONTENTS

Rocker arms (2)

Metal thrust washers (2)

Oilite washers (4: 2 thick, 2 thin)

Snap rings (2)

Loctite #620 (2 tubes)

Alcohol wipe (1)

PROCEDURE

1. Remove the outer deadshaft covers.

2. Disconnect the heart rate cable.

3. Remove the user arm (see Figure 1).

4. Remove the lower rocker arm cover (see

Figure 2).

5. Separate the rocker arm from the pedal.

Summary of content (5 pages)

PAGE 1
Kit No. GK62-00002-0070 Document No. M051-00K62-A199 08 Sep 2008 How To Install the Rocker Arm Kit Tools required: Phillips screwdriver, T-45 Torx wrench, 4½ mm Allen wrench, snap ring tool Estimated time required: 1 hour (to install both rocker arms) plus Loctite curing time (30 minutes) KIT CONTENTS Rocker arms (2) Metal thrust washers (2) Oilite washers (4: 2 thick, 2 thin) Snap rings (2) Loctite #620 (2 tubes) Alcohol wipe (1) PROCEDURE 1. Remove the outer deadshaft covers. 2.
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Kit No. GK62-00002-0070 Document No. M051-00K62-A199 6. 08 Sep 2008 Remove the rocker arm from the deadshaft (see Figure 3). Discard all of the old hardware (Oilite washer, thrust washer, snap ring). Fig 3: removing the snap ring from the deadshaft 7. Loosen and push the shaft collar all the way onto the deadshaft (see Figures 4 and 5). 8. Inspect the deadshaft for smoothness. A badly worn or damaged shaft may require sanding to smooth it enough for the new rocker arm to slide on.
PAGE 3
Kit No. GK62-00002-0070 Document No. M051-00K62-A199 9. 08 Sep 2008 The kit contains Oilite washers in two thicknesses. Slip one of the thinner Oilite washers onto the deadshaft as shown in Figure 6. 10. Wipe the deadshaft with the supplied alcohol wipe. Save the wipe; it will be used later in this procedure and during the second rocker arm installation. Fig 6: Installing the Oilite washer 11.
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Kit No. GK62-00002-0070 Document No. M051-00K62-A199 08 Sep 2008 13. Rotate the rocker arm back and forth while sliding it onto the deadshaft (see Figure 9). This will spread the Loctite evenly onto the deadshaft. 14. Wipe off any excess Loctite near the snap ring groove with the alcohol wipe. Fig 9: installing the rocker arm 15. Install one of the thicker Oilite washers. Fig 10: installing the Oilite washer 16.
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Kit No. GK62-00002-0070 Document No. M051-00K62-A199 08 Sep 2008 17. Install the new snap ring (see Figure 12) 18. Pull the rocker arm against the snap ring. Fig 12: installing the snap ring 19. Slide the shaft collar tightly against the Oilite washer and rocker arm housing (see Figure 13). Fig 13: pull the shaft collar in the direction of the arrow 20. Tighten the setscrew on the shaft collar (see Figure 14). 21. Swing the rocker arm to verify free movement.