SERVICE Manual Model No.: 374.288450 (21-7119) Treadmill MADE IN U.S.A. Prime Fit_" Concourse 10.
TABLE OF CONTENTS FEATURES OPERATION .................................................... 3 ................................................... 4 Grounding Instructions ........................................... Treadmill Operation .............................................. Incline Adjustment ............................................... Fitness Computer Operation ...................................... 4 4 4 6 Using The Pulse Pickup ..........................................
FEATURES • New Walk-Thru design features a more compact low profile footprint while offering more useable running space. More track, less wasted space. 990 square inches of usable space; 10-15% more than most extended profile designs. • New Hard Body extruded frame provides superior strength; • New Soft Step cushioned low impact deck with massaging reduces vibration and noise. effect. • New Fast Track display features special visual graphics including a 1/4 mile trac and tacho pulse graph.
OPERATION • This TREADMILL is intended for home use only. Be sure your TREADMILL is sitting on a level surface. The TREADMILL should be plugged into a three prong (grounded) outiet in a 115/120 volt-60 Hz AC circuit separate from all other appliances - see GROUNDING INSTRUCTIONS. GROUNDING INSTRUCTIONS This product must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock.
OPERATION FAST TRAC FITNESS COMPUTER SPEED CONTROL UP/DOWN BUTTONS DISPLAY \,,i BUTTONS SELECT J INCLINE LEVER STOP/PAUSE BU1-FON POWER KEY CONSOLE \ POWER FITNESS INDEX BUTTON CLIP KEY _ OPERATOR'S VIEW of CONSOLE HANDRAILS TREADBELT SlDERAILS TREADBELT ADJUSTMENT SCREWS FIGURE 2 5
OPERATION FITNESS COMPUTER The FITNESS COMPUTER is designed to provide five functions displayed automatically, four programmable functions and a fitness index function. Automatically Displayed Functions 1. TIME: Counts up from 0:00. 2. SPEED: Displays speed in miles per hour. 3. DISTANCE a. MILES: Counts up from 0 in total miles. b. LAPS: Counts up from 0 in total laps. (1 lap = 114 mile) 4. CALORIES: PULSE: Counts up from 0. KEY Displays your heart rate. Programmable Functions 1.
OPERATION The FITNESS INDEX button tracks your fitness level with computer calculated fitness rating. The Fitness Computer will calculate your fitness rating from 0 (Poor) to 10 (Good). Your level of fitness is determined by your pulse rate. As you fitness level increases you will find that you will need to walk or jog faster to stay in the pulse range you have chosen. The FITNESS INDEX button gives you feedback to your increasing fitness level.
OPERATION OPERATION Treadmill Will Not Start. 1. il. TROUBLE-SHOOTING Plug Into Three Prong (grounded) 115/120 Volt-60 Hz AC Outlet - See Treadmill Grounding. ! Not Plugged In. i2.[ 3. House Circuit Breaker Tripped. Treadmill Reset Switch Tripped. Reset Or Replace Fuse. Reset Treadmill Reset Switch. 4. Unit Plugged Into Insufficient Extension Cord. Plug Directly Into Wall Outlet Or Use Short (less Than Ten Feet), Heavy Gauge (t4 Gauge Or Better) Extension Cord. 5. Inadequate Voltage At Outlet.
TROUBLESHOOTING Console and Motor System Four components make up the console and motor system; FAST TRAC FITNESS COMPUTER, mounted on the console, INTERFACE BOARD, mounted on the bottom motor cover, MOTOR CONTROLLER and MOTOR mounted to the front right rail. Console The CONSOLE contains the FAST TRAC FITNESS COMPUTER which controls the speed and elevation of the treadmill. It also displays time, speed, distance (miles and laps), calories, and pulse.
TROUBLESHOOTING INTERFACE BOARD \ MOTOR CONTROLLER FIGURE 4 FIGURE 3 2 HP DC MOTOR SHAFT FAN r TACHOMETER WIRESTO CONTROLLER ,' TACHOMETER POWER WIRES TO M1 AND M2 ON MOTOR CONTROLLER GROUND WIRE (GREEN) TO FRAME FIGURE 5 10
TROUBLESHOOTING SPEED CONTROL EB-O-B-LEM 1. SYSTEM TROUBLE-SHOOTING : Treadmill Will Not Start. 1. Verify Wall Outlet Has Proper Voltage. 1, ' Reset Circuit Breaker or Replace Fuse. 2. i Verify Wall Outlet Is Properly Grounded. ,_2. i Ground Walt Outlet. i 3. i Check Reset Switch. i 3. i Replace Reset Switch. Check On/Off Switch. Verify Power Key Activates On/Off Switch. 2. 3. Replace On/Off Switch. 5. Verify Motor Controller Has 120 VAC, Line To Neutral And Line To Frame. 5.
TROUBLESHOOTING SPEED CONTROL SYSTEM TROUBLE-SHOOTING , 9. Console On But Won't Start. Set Speed To 6.0 MPH To Diagnos Cause. . Volts From M1 to M2. £._.BBE.C_T_IQN t. _:/Voltag VoltageeOK Bad 2. cont. a.) Replace Motor lb.) Check Interface Board P2 - N P2 - N Voltage Between 0.6 and 13.0. 2. b)a?CheckReplacep1M°t°rto N Controller _:}G Badood 3. P1 To N Voltage 13.6. _:I Good Bad a.) Replace Interface Board. b.) Replace Motor Controller.
PARTS REPLACEMENT PARTS REMOVAL AND REPLACEMENT DANGER: Unplug the TREADMILL from the outlet to reduce the risk of an electric shock. Drive Belt (36), Front Roller (13), Treadbelt Roller (14) Replacement (12), Treadboard (11), And/or Rear Step 1. Remove MOTOR COVER (43). Step 2. Elevate FRONT end of TREADMILL using INCLINE LEVER (46e) on CONSOLE (46) Step 3. Remove two BOLTS (55) attaching LEFT HANDRAIL to LEFT SIDERAIL (9). Step 4.
PARTS REPLACEMENT Motor (35b) And Or Flywheel Pulley (35c) Replacement Step 1. Remove MOTOR COVER (43). Step 2. Loosen LOCKNUT(69) on J-BOLT (53) to remove DRIVE BELT (36) from FLYWHEEL PULLEY (35c). Step 3. To replace the FLYWHEEL PULLEY (35c), remove FLYWHEEL PULLEY from MOTOR (35c) by holding the motor shaft with a STANDARD screw driver and turning the flywheel clockwise. Install new Flywheel Pulley On Motor Step 4. Remove Motor wires from MOTOR CONTROLLER Step 5.
PARTS REPLACEMENT Reset Switch (33) Replacement Step 1. Remove MOTOR COVER (43). Step 2. Remove wires from RESET SWITCH (33), one at a time to ensure proper attachment and install on new RESET SWITCH. Refer to SPEED CONTROL SYSTEM WIRING DIAGRAM on page 12 if necessary. Step 3. Remove RESET SWITCH (33) from POWER CORD BRACKET (31). Step 4. Reinsert RESET SWITCH (33) into POWER CORD BRACKET (31) and attach MOTOR COVER (43). Console (46), Fitness Computer (46a), And/Or Power Switch Replacement Step 1.
PARTS REPLACEMENT Incline Lever (46e) Replacement Step 1. Remove two SCREWS (63) at top of CONSOLE TUBE (40). Step 2. Remove one SCREW (460) on lower rear side of CONSOLE BOTTOM (46b). Step 3. Pull CONSOLE (46) from CONSOLE TUBE (40) and remove two SCREWS (46n) and remove LOWER CONTROL PANEL (46d) from CONSOLE BOTTOM (46b). Step 4. Reinsert CONSOLE (46) into CONSOLE TUBE (40) for convenience. Step 5. Remove two SCREWS (46n) attaching INCLINE BRACKET (46f) to back side of LOWER CONTROL PANEL (46d). Step 6.
ADJUSTMENTS Treadbelt Adjustment The TREADBELT (12) has been factory pre-adjusted. However, ifthe TREADBELT shifts to one side or the other, follow these steps to readjust it - see FIGURE 2. Adjust TREADBELT ADJUSTMENT SCREW (56) by using the ALLEN WRENCH (70) provided. ALLEN WRENCH Step 1. If TREADBELT has moved to right,tighten right TREADBELT ADJUSTMENT SCREW 1/2 turn using ALLEN WRENCH, while TREADMILL is running and no one is on it. The TREADBELT should move towards left. Step 2.
MAINTENANCE Your CONCOURSE TREADMILL should require little actual maintenance other than periodically applying LUBRICANT under the TREADBELT. Adequate lubrication of the TREADBOARD surface under the TREADBELT will ensure superior performance and extend its life expectancy. How To Check TREADBELT For Proper Lubrication: 1. Lift one side of TREADBELT and feel the top surface of the TREADBOARD. 2. If the surface is wet (slick) to the touch, then no further lubrication is required. 3.
PARTS Replacement Parts List 1 2 3 4 5 04043200 04043500 30464216 31294116 38375316 Handrail Handrail Bracket Irail 1 1 1 1 1 6 7 8 9 10 09169300 30464516 31294216 34026910 34026810 Elbow Connector Front Handrail Front Handrail Bracket Left Siderail.
PARTS Replacement Parts List cont. 35c 35d 36 37 38 33021010 39195600 09175300 31292616 31291710 Flywheel Mounting Strap Drive Belt Console Tube Bracket Support Bracket 1 2 1 1 1 39 40 41 42 43 31292410 30464116 62447600 37043200 09165100 Bracket Console Tube Console Tube Label Controller 10 amp Motor Cover 1 1 1 1 1 44 45 46 47 48 31295416 09177200 39394000 09179500 09169400 uottom Motor (..
PARTS 43 2 72 64 7 s4 36 63 -/ 35c 63 17 52 12 64 19 64 65 13 35 35a 23 55 35d 49 57 64 42 69 / / 48 55 34b 58 45 71 64 1 29 63 24 25 22e 22i 22b 22f --_ 69 55 I 55 22f 26 63 3O 4O 41 22e 55 '\ 66 i 25 27 29 Parts Drawing FIGURE 7 64 69 61 J 21 55
PARTS Console (M5410) Replacement Parts List 46 46a 46b 46c 46d 39394000 37046200 09170300 09174400 09174800 46e 46f 46i 09146100 09145600 39394100 39380000 62445600 461 46m 46n 29452018 37036400 21026600 21027400 20022100 460 46p 46q 46r 2O020000 25022800 26013000 62443300 ; Console (Assembly) Fitness Computer (M5410) ! Console Bottom Upper Control Panel Lower Control Panel Incline Lever Incline Bracket Wiring Harness Power Key w/Cord & Belt Clip (Assembly) Control Panel Decal Sheet _ Incline Cabl
PARTS 46c Console (M5410) Parts Drawing 46h 46i 46e 46a 46i FITNESS COMPUTER CONNECTOR 46n I 461 46d " 46k 46q 46f _ 460 46j 46p 46n 46g FITNESS COMPUTER CABLE FIGURE 8 46b 23 460
PARTS REPLACEMENT PARTS For answers to questions not covered in this service manual, please contact our customer service ! department at the following address or telephone number. In the United States, call: 1-800-633-5730 or write to: Diversified Products Corporation P.O. Box 100 Opelika, AL 36801 Attn.
