Mounting bracket (frame flat) - article No. 1015W1001: Mounting bracket (frame flat) w/M4 nuts - article No. 1015W9009: Drawing No.: 1015W4001 Drawing No.: 1015W4009 CO65 - mounted on frame: Release hook Very small built-in dimension: Height: min.
Mounting instructions (Example CO65 with LA40) When mounting the control box onto the actuator (1) Simply slide on the bracket until you hear a clear click (2) Slide on the control box until you hear a click and the box is mounted (3) It is recommended that the CO65 is mounted in a position that allows water to escape. Recommended torque: 0.6 Nm +/-0.
Mounting of cables and cable lock: CO65 has a uniquely designed cable lid. The lid also works as an integrated cable lock when closed. 1) Mount cable plugs in control box 2) Close lid until lock snaps into place (see arrows) To allow free access to the cables, the lid has a rest position when completely opened. It is possible to remove the lid by lifting it a few degrees and pulling it away from the housing under tight mounting conditions.
Recommendations • To avoid unintended activation of actuators if hand control cables short-circuit, LINAK recommends to use an OpenBus system (CO65). • If there is a risk that the system is overloaded and therefore shuts down thermally, LINAK recommends to use quick release actuators. These will allow functions to be lowered manually in case of a CO65 malfunction due to misuse/abuse.
16. CO71 (MEDLINE® CARELINE® ) The LINAK control box CO71 offers a consolidated range of unprecedented features – all utilising standardised technology, interfaces and compatibility. The CO71 for LINAK actuators is intended for the control of, for example, hospital bed movement.
Mounting bracket (frame flat) - article No. 1015W1001: Mounting bracket (frame flat) w/M4 nuts - article No. 1015W9009: Drawing No.: 1015W4001 Drawing No.: 1015W4009 CO71 - mounted on frame: Release hook Very small built-in dimension: Height: min.
Mounting instructions (Example CO71 with LA40) When mounting the control box onto the actuator (1) Simply slide on the bracket until you hear a clear click (2) Slide on the control box until you hear a click and the box is mounted (3) It is recommended that the CO71 is mounted in a position that allows water to escape. Recommended torque: 0.6 Nm +/-0.
Mounting of cables and cable lock: CO71 has a uniquely designed cable lid. The lid also works as an integrated cable lock when closed. 1) Mount cable plugs in control box 2) Close lid until lock snaps into place (see arrows) To allow free access to the cables, the lid has a rest position when completely opened. It is possible to remove the lid by lifting it a few degrees and pulling it away from the housing under tight mounting conditions.
Recommendations • To avoid unintended activation of actuators if hand control cables short-circuit, LINAK recommends to use an OpenBusTM system (CO71). • If there is a risk that the system is overloaded and therefore shuts down thermally, LINAK recommends to use quick release actuators. These will allow functions to be lowered manually in case of a CO71 malfunction due to misuse/abuse.
17. OPS - OpenBus Power Supply (MEDLINE® CARELINE® ) The LINAK OpenBus Power Supply (OPS) is intended to control up to three heat pads. The OPS is equipped with 120 W constant power and comes as IPX6 Washable DURATM. The OPS offers flexible system combinations and can be used as a stand-alone system or as add-on to the existing LINAK CO control box solution as CO-Link™.
Mounting of cables and cable lock: The OPS has a uniquely designed cable lid. The lid also works as an integrated cable lock when closed. 1) Mount cable plugs in the OPS 2) Close lid until lock snaps into place (see arrows) To allow free cable access, the lid has a rest position when completely opened. It is possible to remove the lid by lifting it a few degrees and pulling it away from the housing under tight mounting conditions.
Recommendations • LINAK recommends safe cabling to avoid cable damage caused by pulling. • A product review as to current cut-off limits must be requested by the sales department. • Always use matching cable plug for the respective product. • Push plugs fully into correct sockets and make sure they are firmly inserted. • Mount the OPS box lid and close lid until locked in place. Heat pad cable Always use 6-wire cables.
18. PJ2 (MEDLINE® CARELINE®) The LINAK Power Junction Box PJ2 offers two extra outputs for the COXX control box series. Standardised technology, interfaces and compatibility like the new COXX control boxes. The PJ2 for LINAK actuators is intended for the control of, for instance, hospital bed and surgery tables movement.
Mounting bracket (frame flat) - article No. 1015W1001: Mounting bracket (frame flat) w/M4 nuts - article No. 1015W9009: Drawing No.: 1015W4001 Drawing No.: 1015W1009 It is recommended that the PJ2 is mounted in a position that allows water to escape. Recommended torque: 0.6 Nm +/- 0.
Mounting instructions (Example PJ2 with LA40) When mounting the control box onto the actuator (1) Simply slide on the bracket until you hear a clear click (2) Slide on the control box until you hear ar a click and the box is mounted (3) Cables PJ2 has a uniquely designed cable lid. The lid also works as an integrated cable lock when closed. 1) Mount cable plugs in control box 2) Close lid until lock snaps into place (see arrows) To allow free access to the cables, the lid has to be removed.
Recommendations • If there is a risk that the system is overloaded and therefore shuts down thermally, LINAK recommends using quick release actuators. These will allow functions to be lowered manually in case of a PJ2 malfunction due to misuse/abuse. • If the customer has other essential performance than “no unintended movement”, he must consider this in his own risk analysis. LINAK disclaims any liability.
6. Information on specific controls 1. ACC (MEDLINE® CARELINE®) The ACC (Attendant Control Compact) is fitted to advanced hospital and patient care beds for use where patient positioning must be carefully controlled by medical staff. 2. ACK (MEDLINE® CARELINE®) With the OpenBusTM system it is possible to use ACK membrane front covers as attendant control or hand controls integrated in the bed side rails. There are two different variants of ACK: ACK1 and ACK3.
4. ACM (MEDLINE® CARELINE®) The ACM (Mini Attendant Control) box is fitted to hospital and care beds for use where patient positioning must be carefully controlled by the medical staff. The compact design and simple operation makes it easy for the nursing staff to retain direct control over critical positioning functions whilst giving the patient a limited degree of adjustment. The ACM must be mounted correctly on a flat surface to ensure IP degree. A short circuit in the cable can cause movement.
7. ACT (MEDLINE® CARELINE®) The Attendant Control Touch (ACT) for the hospital and care segment is a control panel with an intuitive, graphical three-level user interface: 1. Care mode for caregivers and relatives (bed operation) 2. Extended care mode for caregivers (extended bed operation, features, settings) 3. Service mode for technicians (advanced settings) The ACT combines several operations and functionalities in one unit, thereby eliminating the need for several hand controls on the individual bed.
The recommended screw type is self-tapping BN84229 50 x 12. A grounding cable (article no.: 1009W7004) will be supplied together with the ACT and must be connected to the OpenBusTM system and the other end to the bed frame to decouple electrical fields. Ferrite core : If upward cable exit is used, a ferrite core needs to be added as close as possible to the ACT.
8. DPH Medical (MEDLINE® CARELINE®) The DPH is a small two button panel for adjustment of different functions. The DPH fits into an MJB with a modular plug and thereby compatible with OpenBusTM.
Recommendations: • • • • • • • • • The application manufacturer must ensure a proper installation of the FPP in the application which is convenient for the end user. To ensure proper activation, the lock above the housing must be properly locked by turning it clockwise. The application manufacturer must use the correct torque for the slotted set screw of the bracket to ensure a stable positioning of the FPP. The application manufacturer must consider the bracket position carefully.
10. FS (MEDLINE® CARELINE® TECHLINE®) The Foot Switch is a modular system, developed for use together with some of LINAK control boxes. The LINAK Foot Switch is designed for control of physiotherapeutic beds, hospital beds, dentist chairs, gynaecologist chairs, computer workstations, and working desks etc. It can also be used as a “stand alone” item for industrial applications. Footswitch Consist of: FS (a pedal unit) and FSE (electronics unit), which can activate one or more actuators.
12. HB30 (MEDLINE® CARELINE® ) The HB30 hand control is designed for better user experience and ergonomic fit for the hands of caregivers. The compact size ensures one hand operation. The HB30 is especially suitable for patient lifts and other MEDLINE® and CARELINE® applications like couches, tables and chairs for treatment and examination. The HB30 is available in an analogue version and an OpenBus™ version.
13. HB40 (MEDLINE® CARELINE® TECHLINE®) The HB40 series hand control are designed for use with LINAK control boxes. These sturdy compact units are ergonomically designed and ideal for a vast range of applications from patient care beds and office furniture to industrial and agricultural duties. Usage: • Ambient temperature: +5 ºC to +40 °C • HB40 is compatible with CB8-T, CB9..AX (not CH.4) and CB12 (not CH.4) • HB40A is compatible with CB8-A battery version. Fitted with plug for battery charger CH01.
16. HB70 (MEDLINE® CARELINE®) The HB70 offers simultaneous drive of multiple actuators which can be used for the memory options. The hand control HB70 can be used for both OpenBus™ and analogue systems and comes in 3 colours: black, dark grey and light grey. Usage: • Compatible with most LINAK control boxes. • Approved according to: EN 60601-1, EN 60335-1 and UL 60601-1 as part of a LINAK actuator system Recommendation • • • • It is not possible to combine HB7x with the binary based CB9..PM/PN.
18. HB100 Weighing Solution (MEDLINE® CARELINE®) The HB100 is an intelligent hand control with the LINAK® Weighing Solution. It features a 2.4” colour display with a full navigation menu keypad, thus allowing the display to be dynamic without physically having to change the hand control. The HB100 will automatically scan the system and only show the features available to create a user-friendly experience. The HB100 will be available with different software versions: • HB110: The LINAK Weighing Solution.
19. HB200 Wireless (MEDLINE® CARELINE®) The HB200 Wireless is a Bluetooth Low Energy (BLE) hand control for the medical and beds segments. It is available with 3 to 5 rows and locking of individual channels by using a magnet key. One LED will function as pairing and battery indicator.
Pairing Bluetooth devices Direct pairing Direct pairing is used for pairing a LINAK control directly to a LINAK control box that supports BLE. 1. Enter pairing mode 2. Move the hand control closer to the control box you want to pair with 3.
Connecting to the control box When the hand control LED is blinking fast and the control box gives a high frequency sound in the same speed, the devices are ready for pairing. To finalise the pairing, press Key 1 on the hand control. 2 3 0 1 4 5 6 7 8 9 Press key 1 to connect the hand control to the control box Adjust your application with a LINAK wireless control Recommendations • Do not submerge the hand control in water.
20. HD80 (MEDLINE® CARELINE®) The HD80 makes it possible to have two hand controls in one unit. The hand control is equipped with a magnet locking function, making it possible to have two levels of operation – one for the patient and relatives and one for the caregiver staff. The HD80 provides a great overview using LED indication of functions being locked or unlocked. The hand control is designed to work with OpenBus™ systems.
21. HD80 JUMBO (MEDLINE® CARELINE®) The HD80 JUMBO is a hand control with an optimised ergonomic design and functions that are activated via dome buttons. Usage: • Usage temperature: • Storage temperature: • Compatibility: • Relative humidity: • Atmospheric pressure: • Height above sea level: • Flammability rating: • Approvals: 5º C to 40º C -10º C to +50º C Only compatible with CBJ Care 20% to 80% - non-condensing 700 to 1060 hPa (3000 m) Max.
23. HL80 (MEDLINE® CARELINE®) The HL80 hand control has an optimised ergonomic design and switch activations. The HL80 is a lockable hand control, which makes it possible to lock or unlock one or several functions. It is available in several different standard versions with a variation of bed symbols for easy interaction with end-users. Usage: • Approvals: IEC60601-1, ANSI/AAMI ES60601-1 and CAN/CSA-22.
7. Information on specific JUMBOTM 1. BAJ (MEDLINE® CARELINE®) The battery pack BAJ has been specially developed for use with the JUMBO system. They are easy to exchange through an integrated snap system, and can easily be mounted on the mounting brackets. Usage: • BAJ is a part of the JUMBO system. It is compatible with CBJ1/CBJ2, CHJ2, CBJ Care and COBO • Duty cycle: 10 % or 2 min. continuous use then 18 min.
Mounting Do not mount the battery upside down. Please follow the mounting instructions of the control box e.g. CBJ Care or COBO. Standby mode When the BAJL Li-Ion is not being used for a longer period - more than a week - or when it is on stock, it enters into a standby mode to save power and protect the battery from deep discharge. • Please connect the charger for approx. 15 seconds to exit the standby mode before use.
Warnings Lithium ion batteries differ from the lead acid technology as they have a built-in deep discharge protection. • Loss of power might happen due to the battery deep discharge protection. This will only happen in case of continuous battery use despite warnings. In this event, there may be no warning and the application may not be able to move when expected. • In his risk analysis, the customer must take into consideration how to ensure alternative means to make movement, e.g.
Recommendations • • • • The mains cable must always be ordered separately when ordering a CBJ1, CBJ2 with an internal charger. Use only original LINAK mains cables to ensure proper connection to internal charger. When charging, the CBJ1, CBJ2 will not be able to operate any actuators. By use of charger CH01 it is possible to activate the actuators when charging. However, this is not recommended as it can damage the control box or the charger CH01.
4. CBJ-Care (MEDLINE® CARELINE®) The control box CBJ Care is part of the JUMBO system. JUMBO is a modular system combining an actuator, control box (CBJ Care), battery (BAJ1, BAJL), wall charger (CHJ2), control box prepared for external charger by use of wall-plug charger CH01, and a hand control in a flexible solution, specially developed for patient lifts. The complete system contains a series of features which meet the patient’s need for a safe and comfortable lift.
Functionality – JUMBO Care with display Below you find information about what to read-out on the display version of JUMBO Care. Basically the functionality for the display version is the same as the diode version, but more information can be read out on the display. Driving information As long as a hand control button function is activated driving information will be shown on the display. Either lifting arm up, lifting arm down, legs in or legs out or tilt of sling.
Overload Channel 1 only: When overload occurs (according to the pre- defined current cut off limit) the overload symbol will be shown on the display. The ‘MAX’ text will blink 3 times and the overload symbol will be shown for 10 seconds in total. Service information read-out Basic service information can be read out on the display. To get the service information on the display please press the lifting arm up button (only ½ second press).
5. CBJ-Home (MEDLINE® CARELINE®) The CBJ-Home is a specially developed solution for patient lifts. The complete system consists of a control box and a battery enclosed in a single elegant module. The system is approved according to medical safety standards and contains a series of features ensuring a safe comfortable lift, e.g. the CBJ-Home is equipped with a soft-start function, electrical emergency lowering, emergency stop etc. Usage: • CBJ Home with internal charger: Nominal current draw max.
6. COBO (MEDLINE® CARELINE®) The COBO is an interface box specially developed for use together with the JUMBO battery pack (BAJ1/BAJ2 and BAJL Li-Ion) and the CU20 control unit. It is also possible to connect other 24V lead acid customer batteries or fixed power supply. Safety: The COBO has a monitoring circuit for the FET transistor. If the FET is damaged the CU20 will go into fatal error mode. In this case the COBO is defective and must be replaced.
Warnings • Pay attention to the polarity of the customer battery cable - red is positive voltage. • In order to avoid injury, the emergency stop should be activated in (all) transport situations. • If 24V lead acid customer batteries or fixed power supply is used, the supply source must comply with “Means Of Patient Protection” and “Means Of Operator Protection” in accordance with the Medical Safety Standard.
9. MBJ1/2/3 (MEDLINE® CARELINE®) Depending on of what your JUMBO system consists you need to use one of the following three mounting brackets. IP protection is only valid when the JUMBO system is mounted vertically. All three brackets include matching screws (IPX1, IPXX and IPX5 are delivered with stainless screws). The mounting screws for the control box, charger must be tightened with a maximum torque of 1 Nm. MBJ1 For use together with CBJ1 or CBJ2 or CBJC, CHJ2 and BAJ1 or BAJ2. I. e.
8. Information on specific accessories If the actuator is to be equipped with accessories, these must be specified when ordering the actuator from LINAK. There are the following possibilities: 1) TR6/TR7 External transformer If the TR6 or TR7 fixed cable connection becomes damaged the transformer must be replaced. 1. BA16 Lead acid (MEDLINE® CARELINE®) The battery box BA16 is developed for use together with the LINAK CA and CO control box series to support power backup.
Mounting instructions: BA16 must be mounted with M4 screws due to the battery weight. Make sure the surface touching the BA16 mounting surface is flat and use all 4 screws. The diameter of the screw cap must be maximum 8mm. d1 M4 d2 max 8 k 4 According to ISO 2009 Cable Cable Mini-fit (4 pole) with angle to Mini-fit (4 pole) straight Cable lock 0273044 For cable details see chapter 4.1.
2. BA18 (MEDLINE® CARELINE®) The BA18 is a cost-effective lead acid battery without integrated charger that is used in combination with the long-established control box range: CB6, CB9, CB12, and CB6S. Easy replacement of the battery due to plug connection towards the control box.
3. BA19 Lead acid (MEDLINE® CARELINE®) The BA19 lead acid backup battery has been developed specifically for use with the new control boxes CA30/CA40 and CO61. It is a compact and cost-efficient battery with built-in charger and cable management.
Recommendations: • • • • • Do not exceed the storage temperature as it will shorten the product life and reduce performance. Allow the battery to settle to room temperature before use. Do not exceed the duty cycle 2/18 as it will shorten the life, reduce performance, and eventually activate overcurrent protection. BA19 is not intended for use in outdoor applications. If the battery is completely discharged, then recharge the battery before storage.
4. BA21 Li-Ion (MEDLINE® CARELINE®) The BA21 Li-Ion back-up battery pack has been specially developed for use with the new control boxes COxx and CAxx, e.g. CO61 and CA40, etc. It is a low weight battery with built-in charger and high performance and safety. Features and Options Weight: 0.
• Disconnect the mains cable to the application at the power outlet. • Release the control box off the application by pressing the tab on the mounting clip. • Open the lid to the control box by releasing the locking clips. • Open the lid to the battery box by releasing the locking clips. • Open the lid for access. • Remove the power cable from the control box by inserting a screwdriver into the locking clip marked.
• If the clips are not engaged fully, the tab will be sticking out as indicated. • Insert the battery connection cable into the battery port in the control box. • Reconnect any actuator cables or hand control cables to the correct ports. • Close the control box lid, ensuring that the locking clips fully engage. • Ensure that it is fully connected. • Reconnect the mains cable to the control box, ensuring that the locking clip engages. • Turn on or reconnect the mains outlet.
Safety feature BA21 Li-Ion contains several mechanisms to protect itself from being damaged due to excessive use. In case of overheating, the device will activate a thermal protection. No power output will be available until the temperature has returned to normal operating range. Overheating may occur by extensive use at high temperature or by exceeding the 1/19 duty cycle. BA21 safety LINAK Li-Ion batteries for medical use are designed and manufactured to be safe through the product life.
6. CS16 (TECHLINE®) The CS16 electronic limit switch is connected between the LINAK® actuator and a non-LINAK power supply, where it cuts out the current to the actuator in end position of if an obstacle is encountered. The PCB contains a variable current limit setting and is available in different versions, depending on the actuator with which it is to be used.
8. EBC - Electronic Brake Control System (MEDLINE® CARELINE®) The EBC - Electronic Brake Control - is designed for use together with 3rd party castors and the control systems CB OpenBusTM, including JUMBO Care. The EBC can replace traditional (mechanical) central locking systems for castors on healthcare beds or medical applications. This new system offers an increased freedom of application design as there is no need for a mechanical connection between the castors.
9. Massage Motor Medical (MEDLINE® CARELINE®) The massage motor can be added to all kinds of couches and tables, chairs or beds for treatment and examination. It enables comfort, relaxation and tension release for patients and clients. The massage motors are directly connected to the actuator port at the control box – no extra wiring at the application, simple and easy mounting.
11. MJB8 (MEDLINE® CARELINE®) The MJB8 modular junction box is a central unit in the “Intelligent Care Bed”, connecting various intelligent accessories, such as the Out Of Bed and WET detection, and sending notifications via a range of optional gateways to the user (i.e. caregiver) Recommendations • • • • • • • • • • Always use locking mechanism and O-ring. Sockets that are not used must be fitted with blind plugs (Item P/N.: 0821008) to ensure IP-degree.
12. Simulator tool (MEDLINE® CARELINE® ) The Simulator Tool is a software that can be used to simulate hand control functions on OpenBus™ and analogue actuator systems. With the Simulator Tool, sequences of actuator movements can be programmed and repeated in order to test actuator systems. USB to OpenBus™ gateway: The gateway acts as an interface between the Simulator Tool Software and the OpenBus control box. Together with the Simulator Tool Software, it can be used for test and demo purposes only.
