Manual

Spirit II User’s Manual Section 3: Installation
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Section 3: Installation
Initial Inspection
All systems undergo full testing before being shipped from Kaliburn. In the unlikely
event that one of the components is defective or missing, please contact Kaliburn so a
replacement item can be sent. Also, Kaliburn has taken special care in packaging the
system. If the system was damaged during shipment, file a claim with the shipping
company, and then contact Kaliburn to order replacement parts.
Component Placement
Plasma Power Supply
The power supply should be lifted by a forklift or pallet jack. In order to prevent
damaging the power supply, the forks should be of adequate length to protrude on the
far side of the power supply. The proper location of the power supply will provide
dependable service and reduce periodic maintenance time. Choose a location that will
provide unrestricted air movement into and out of the power supply. Maintain at least
24 inches of space on all sides of the unit. The location should subject the power
supply to the least amount of dust, dirt, moisture, and corrosive vapors. The surface on
which the power supply is located should have a grade of no greater than 10º to
eliminate the risk of toppling over. The power supply must be cleaned as often as
necessary to prevent the accumulation of metallic dust inside the unit. See Section 2
for unit dimensions.
Automatic Gas Console (AGC)
The AGC is usually mounted on the gantry of the cutting machine. See Section 2 for
mounting dimensions.
Plasma Console
The plasma console should be mounted near the CNC controller so that it is easy
accessible by the operator. See Section 2 for mounting dimensions.
Impulse Start Console (ISC)
The ISC should be mounted in a convenient location that is away from other electronic
control devices. The ISC offers significantly reduced emissions compared to traditional
high frequency, however, the high voltage pulse generated inside the unit may interfere
with the operation of certain control electronics. The ISC is usually mounted on the
gantry of the cutting machine or on the cutting table. See Section 2 for mounting
dimensions.
5-Gang Manifold
The 5-gang manifold assembly must be mounted within 6 feet (1.8 m) of the torch. See
Section 2 for mounting dimensions.