RETURN TO MAIN MENU LN-10 / ZIPLINE BOOM PACKAGE ® For use with “K” Sales Spec Numbers: IM596-2A March, 2001 K1564-2 K1564-3 K1564-5 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT.
i SAFETY i WARNING READ AND FOLLOW ALL WARNING INFORMATION IN THIS AND ALL OTHER MANUALS WARNING SPRING UNDER PRESSURE Release of spring pressure can cause serious personal injury and equipment damage. • Do not remove spring rod shipping support until boom is completely assembled and all components are installed. • Do not service or adjust spring pressure on boom without the spring rod shipping support securely installed. WARNING MOVING BOOM PARTS CAN CAUSE SERIOUS PERSONAL INJURY.
ii ii Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped, title passes to the purchaser upon receipt by the carrier.
iii iii TABLE OF CONTENTS Page Installation.......................................................................................................................Section A Product Description ..............................................................................................................A-1 Zipline Boom Models. ...........................................................................................................A-1 Recommended Wire Feeder - Power Source Combinations ....................
A-1 A-1 INSTALLATION PRODUCT DESCRIPTION ZIPLINE BOOM MODELS This wire feeder boom package comprised of Lincoln equipment will allow you to setup a boom welding system when used in conjunction with Zipline® boom products. This boom package includes everything you need from Lincoln to easily setup a standard 12 or 16 foot welding station using the Zipline boom product line. Both 12 and 16 foot boom length models are available from Zipline.
A-2 INSTALLATION RECOMMENDED WIRE FEEDER POWER SOURCE COMBINATIONS See the appropriate Dimension Print in Section B of this manual for details on the physical size of the equipment. The Zipline booms have been designed to integrate with newer wire feeders and power sources. The following is a list of wire feeders and power sources that are compatible with the Zipline boom’s pallet base, control box support and feeder mount bracket/cage assembly.
A-3 A-3 INSTALLATION K1564-2 LN-10 B00M PACKAGE - 12' ZIPLINE BOOM K1564-3 LN-10 B00M PACKAGE - 16' ZIPLINE BOOM INSTRUCTION MANUAL REQUIRED TOOLS 7/16" WRENCH 11/16" WRENCH 1/2" WRENCH PHILLIPS HEAD SCREWDRIVER 3/4" WRENCH FLAT HEAD SCREWDRIVER UNPACK THE BOOM PACKAGE CHECK YOUR BOOM PACKAGE ITEM FOR THE FOLLOWING: K1564-2 K1564-3 PART NO. PART NO.
A-4 A-4 INSTALLATION K1564-2 LN-10 B00M PACKAGE - 12' ZIPLINE BOOM K1564-3 LN-10 B00M PACKAGE - 16' ZIPLINE BOOM INSTRUCTION MANUAL ITEM 9 S23858-2 HARDWARE KIT ITEM QTY. PART No. DESCRIPTION 1 CF000014 1/4-20X.75 HHCS-GR2 3 2 S9262-98 PLAIN WASHER 3 3 E106A-2 LOCKWASHER 3 4 CF000040 5/16-18X.75HHCS-GR2 4 5 S9262-30 PLAIN WASHER 4 6 E106A-14 LOCKWASHER 4 7 S9262-14 PLAIN WASHER 1 8 T8833-64 1/2-13X3.
A-5 A-5 INSTALLATION K1564-2 LN-10 B00M PACKAGE - 12' ZIPLINE BOOM K1564-3 LN-10 B00M PACKAGE - 16' ZIPLINE BOOM INSTRUCTION MANUAL ITEM 10 S23859 CONDUIT BUSHING KIT ITEM PART No. DESCRIPTION QTY. 1 S23750-1 CONDUIT BUSHING (.025-.063) 2 2 S23750-2 CONDUIT BUSHING (.063-.125) 2 3 S22933 KNURLED KNOB ASSEMBLY 2 B-RW S23859 1 CONDUIT BUSHING (.025-.063) 2 CONDUIT BUSHING (.063-.
A-6 A-6 INSTALLATION REINSTALL COVER AFTER CONNECTIONS ARE MADE MOUNTING SLOTS CONNECT ELECTRODE WELD CABLE TO WIRE FEEDER HERE CONNECT ELECTRODE WELD CABLE FROM POWER SOURCE HERE MOUNTING SLOT CONNECT CONTROL CABLE ASSEMBLY TO WIRE FEEDER HERE LN-10 CONTROL BOX ASSEMBLY FRONT VIEW LN-10 / ZIPLINE BOOM PACKAGE CONNECT POWER INPUT CONTROL CABLE FROM POWER SOURCE HERE
A-7 INSTALLATION A-7 INSTALLATION PROCEDURE INSTALL THE ELECTRODE WELD CABLE Assemble the Zipline boom according to the installation instructions provided with the boom. Next, install and assemble the wire feeder boom package as follows: With a 3/4” wrench, install the single 3/0 electrode weld cable between the wire drive assembly and the control box assembly. The cable MUST be routed through the center of the boom arm steel tube.
A-8 INSTALLATION INSTALL THE CONDUIT BUSHINGS and ELECTRODE CONDUIT With the provided 1/8” allen wrench, remove the incoming guide on the wire drive assembly. Two different size conduit bushings are provided in the conduit bushing kit, .025 to .063 and .063 to .125. Based on the wire used for your application, find two appropriate wire size conduit bushings. Install one of the conduit bushings where the incoming guide was.
TYP. .81 12.38 52.25 38.25 MAST PEDESTAL DETAIL 14.00 12.38 7.75 17.38 FOR 3/4" BOLTING (4 PLACES) .81 HOLE 14.00 .81 TYP. LN-10 / ZIPLINE BOOM PACKAGE 135.0 (11'-3") N.B. 45.00 33.00 48.00 15.00 18.28 46.00 5.00 88.25 60.00 DIMENSION PRINTS 46" X 48" OR 60" X 60". N.B. PALLET BASE IS OPTIONAL. AVAILABLE SIZES ARE UPWARD 50 TO DOWNWARD 6. N.A. BOOM ADJUSTS FROM THE HORIZONTAL POSTION N.A. 144.0 (12'-0") 165.6 (13'-10") (R 12'-0") R 144.0 60.00 B-1 B-1 12 FT.
TYP. .81 12.38 52.25 38.25 MAST PEDESTAL DETAIL 14.00 12.38 7.75 17.38 FOR 3/4" BOLTING (4 PLACES) .81 HOLE 14.00 .81 TYP. LN-10 / ZIPLINE BOOM PACKAGE 46" X 48" OR 60" X 60". 133.0 (11'-1") N.B. 45.00 33.00 48.00 15.00 16.45 5.00 83.13 46.00 XA 60.00 DIMENSION PRINTS N.B. PALLET BASE IS OPTIONAL. AVAILABLE SIZES ARE UPWARD 50 TO DOWNWARD 18. N.A. BOOM ADJUSTS FROM THE HORIZONTAL POSTION N.A. 144.0 (12'-0") 163.6 (13'-8") R 144.0 (12'-0") 60.00 B-2 B-2 12 FT.
TYP. .81 12.38 52.25 38.25 MAST PEDESTAL DETAIL 14.00 12.38 7.75 17.38 FOR 3/4" BOLTING (4 PLACES) .81 HOLE 14.00 .81 TYP. LN-10 / ZIPLINE BOOM PACKAGE 183.0 (15'-3") N.B. 45.00 33.00 48.00 15.00 18.28 46.00 XA 5.00 88.25 60.00 DIMENSION PRINTS 46" X 48" OR 60" X 60". N.B. PALLET BASE IS OPTIONAL. AVAILABLE SIZES ARE UPWARD 50 TO DOWNWARD 6. N.A. BOOM ADJUSTS FROM THE HORIZONTAL POSTION N.A. 192.0 (16'-0") 213.6 (17'-10") (R 16'-0") R 192.0 60.00 B-3 B-3 16 FT.
TYP. .81 12.38 52.25 38.25 MAST PEDESTAL DETAIL 14.00 12.38 7.75 17.38 FOR 3/4" BOLTING (4 PLACES) .81 HOLE 14.00 .81 TYP. LN-10 / ZIPLINE BOOM PACKAGE 46" X 48" OR 60" X 60". 181.0 (15'-1") N.B. 45.00 33.00 48.00 15.00 16.45 5.00 83.13 46.00 XA 60.00 DIMENSION PRINTS N.B. PALLET BASE IS OPTIONAL. AVAILABLE SIZES ARE UPWARD 50 TO DOWNWARD 18. N.A. BOOM ADJUSTS FROM THE HORIZONTAL POSTION N.A. 192.0 (16'-0") 211.6 (17'-8") (16'-0") R 192.0 60.00 B-4 B-4 16 FT.
14.65 10.10 12.75 R .141 (3 SLOTS) 14.67 2.63 2.80 GRAPHICS SHOWN REPRESENT M17869-1. 5.25 10.92 13.75 CONTROL BOX DIMENSION PRINT DIMENSION PRINTS LN-10 / ZIPLINE BOOM PACKAGE M 18299 5-2-97 4.58 3 YEAR WARRANTY WARNING 4.
LN-10 / ZIPLINE BOOM PACKAGE 6.00 3.00 2.25 10.40 11.00 2.42 4.44 5.25 7.81 6.55 4-24-98 M 18904 12.74 DIMENSION PRINTS 5/16-18UNC-2B (4 PLACES) 4.08 14.
NOTES LN-10 / ZIPLINE BOOM PACKAGE
NOTES LN-10 / ZIPLINE BOOM PACKAGE
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● Do not touch electrically live parts or WARNING Spanish AVISO DE PRECAUCION French ATTENTION German WARNUNG Portuguese ATENÇÃO ● Keep flammable materials away. ● Wear eye, ear and body protection. ● Mantenga el material combustible ● Protéjase los ojos, los oídos y el electrode with skin or wet clothing. ● Insulate yourself from work and ground. ● No toque las partes o los electrodos bajo carga con la piel o ropa mojada. ● Aislese del trabajo y de la tierra.
● Keep your head out of fumes. ● Use ventilation or exhaust to ● Turn power off before servicing. ● Do not operate with panel open or guards off. remove fumes from breathing zone. ● Los humos fuera de la zona de res- piración. ● Mantenga la cabeza fuera de los humos. Utilice ventilación o aspiración para gases. ● Gardez la tête à l’écart des fumées. ● Utilisez un ventilateur ou un aspira- ● Desconectar el cable de ali- mentación de poder de la máquina antes de iniciar cualquier servicio.
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