User Manual
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iii
TABLE OF CONTENTS
Page
Installation.......................................................................................................................Section A
Product Description ..............................................................................................................A-1
Zipline Boom Models............................................................................................................A-1
Recommended Wire Feeder - Power Source Combinations ...............................................A-2
Product Specifications..........................................................................................................A-2
Unpacking and Checking Kit Contents.................................................................................A-3
Installation Procedure...........................................................................................................A-7
Tools Required..............................................................................................................A-7
Install the Wire Drive Assembly ....................................................................................A-7
Install the Control Box Assembly .................................................................................A-7
Install the Power Input Cable Assembly........................................................................A-7
Install the Electrode Weld Cable ...................................................................................A-7
Install the Control Cable Assembly ...............................................................................A-7
Install the Gas Hose......................................................................................................A-7
Install the Conduit Bushings and Electrode Conduit .....................................................A-8
Install the 2” Spindle Assembly .....................................................................................A-8
Install the Gun Control Plug Cable Assembly and the Gun and Cable Assembly ........A-8
Install the Welding Power Source .................................................................................A-8
Install the Wire Reel, Drive Rolls and Guides ...............................................................A-8
Dimension Prints ............................................................................................................Section B
12 Ft. Spring Balanced Zipline Boom Assembly ..................................................................B-1
12 Ft. Hydraulic Zipline Boom Assembly..............................................................................B-2
16 Ft. Spring Balanced Zipline Boom Assembly ..................................................................B-3
16 Ft. Hydraulic Zipline Boom Assembly..............................................................................B-4
Control Box Assembly ..........................................................................................................B-5
Wire Drive Assembly ............................................................................................................B-6