Instruction Manual
F-1
DIAGRAMS
F-1
POWER WAVE® i400
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the
machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.
G6347
NOTES:
WIRING DIAGRAM - POWER WAVE i400 (200 - 208V JAPANE
SE MODEL)
ELECTRICAL SYMBOLS PER E1537
CONNECTOR CAVITY NUMBERING SEQUENCE
(VIEWEDFROM COMPONENT SIDE OF BOARD)
PROTECTIVE BONDING CIRCUIT
LEGEND
ALL MACHINES
OPTION
COMPONENT OUTLINE
MAIN TRANSFORMER
205
201
H2
X3
X2
204
208
X4
2
1A
3
1
H1
A1
206203
208
+
204
202
207
5400/500
C2
xxxxxxx
202
SWITCH BOARD
208V
200-
H5 H6
H2
H3
H4
AUXILIARY
TRANSFORMER
H1
OUTPUT RECTIFIER
CURRENT
TRANSDUCER
504
505
CHOKE
4
3
2
1
52V
5400/500
C1
+
CONTROL
RECTIFIER
41
65
+
C5
42A
~
~
66
-
+
608
607
616
615
65B
66B
J90
F1
X2
X4
410
606
502
8
0
2
8
0
4
80
1
8
0
6
505
J47
J46
DC BUS
BOARD
2 B
2 W
1W
1B
YELLOW
THERMAL
LED
2
3
1
6
5
4
7
8
4
3
1
2
65C
66C
65
66
477
475
51
52
65C
66C
42
41
CB1
31
33
115V
504
503
1
0
0
1
1
0
0
2
1
0
2
0
1
0
1
0
15A
LED
STATUS
RED/GREEN
CONTROL
BOARD
2
3
4
1
1
5
6
2
3
7
8
4
1
9
5
10
2
3
4
1
502
503
1020
1002
7
2
3
8
9
4
6
1
5
10
11
12
13
14
15
16
609
602
607
804
903
2
3
1
6
5
4
7
8
802
806
801
901
608
615
616
610
605
1
22
1010
1001
6
J10B
J10A
J8
J9
J7
J6
J5
J4
J2
2
3
7
8
4
1
9
5
10
J3
21
2 B
2 W
1 B
1 W
8
7
4
3
4
3
1
2
67A
L8
477
475
J11
154B
4
3
1
2
2
3
4
1
5
6
J13
J12
153B
CONNECTION SIDE OF MACHINE
901
903
~
~
-
+
_
+
903B
9
0
1
B
VOLTAGE SENSE
RECEPTACLE
FEED HEAD P.C. BOARD
J81
J82
J83
J84
J85
J86
J87
2
3
4
1
2
3
4
1
2
3
41
5
6
2
3
1
6
5
4
7
8
16
6
2
3
7
8
4
1
9
5
10
8
15
14
13 12
11 10
9
7
65
4
32
1
16
8
15
14
13 12
11 10
9
7
65
4
32
1
WIRE FEEDER
RECEPTACLE
C
D
E
B
L
M
F
K
N
G
J
I
H
A
B
L
A
C
K
8
4
7
5
3
9
5
4
1
521
522
G
N
D
-A
21
3
2
4
1
51A
52A
GREEN
522
539
541
521
886
880
880
886
154A
153A
R
E
D
BLACK
G
R
E
E
N
W
H
I
T
E
B
L
A
C
K
RED
BLACK
WHITE
BLACK
BLACK
847
E
D
C
B
A
153A
153B
154A
154B
51
51A
52
52A
67B
67C
ARCLINK
RECEPTACLE
.0047/3KV
C6
~
DEVICENET RECEPTACLE
(OPTIONAL)
1
2
5
4
ETHERNET
RECEPTACLE
J15
5W
5B
LED
STATUS
RED/GREEN
6
2
3
4
1
5
7
8
9
10
6
12
11
603
611
612
14
15
16
3 W
3 R
601A
601
67A
L6
L7
WIREFEEDER
L1
L2
L4
L3
LINE
LOAD
5W
5B
L5
3A
2A
2
3
1
L3
L1
L2
U
W
V
1TB
4TB
3B
1B
2B
3A
1A
2A
2TB
3C
1C
2C
U1
W1
V1
3TB
3E
1E
2E
TO ROBOT
CONTROLLER
A1
205
201
23
7
8
41
9
5
10
6
23
4
1
5
6
J21
J20
6
1
4
6
1
1
6
0
5
6
1
0
203
xxxxxxx
603
503A
891
893
894
892
894
892
891
893
503A
603
3B
1B
2B
GND-B
3
1
2
3
1
2
FAN
CB2
15A
31A
31
RECEPTACLE
444
TP4
.05uF
C1
600V
33A
FAN RELAY
3R
3W
115V
32
33
33A
31A
444
BRIDGE
INPUT
_
+
A
B
E
F
C
D
_
2E
TP1
TP3
1E
TP2
3E
207
209
205
2
0
1
2
0
7
2
0
2
2
0
4
2
0
8
2
0
3
203
2
0
6
B
2
1
4
3
209
209
206A
INPUT
BOARD
23
6
7
41
8
5
J60
6
1
2
6
0
9
6
0
2
410
606
614
3
901A
X3A
30Ω
300W
N.J.
206B
L9
B/G
R
G
B/R
N.K.
N.K.
N.K.
SYNC PULSE
RECEPTACLE
(OPTIONAL)
G
B/G
N.K.
A
B
C
D
E
F
R
B/R
COLOR CODE:
B = BLACK
G = GREEN
R = RED
U = BLUE
N = BROWN
W = WHITE
Y = YELLOW
N.B. SINCE COMPONENTS OR CIRCUITRY OF A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING
THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT
COMPONENTS OR CIRCUITRY HAVING A COMMON CODE NUMBER.
N.C. 200-208V / 50-60HZ / 3 PH ONLY
N.D. CURRENT TRANSDUCER MOUNTED WITH ARROW POINTING OPPOSITE CONVENTIONAL CURRENT FLOW
AS SHOWN.
N.E. COMPONENTS LOCATED IN CABINET (NOT ON CHASSIS).
N.F. FLAT SIDE OF LED ALIGNED WITH WHITE LEAD.
N.G. FLAT SIDE OF LED ALIGNED WITH BLACK LEAD.
N.H. RESISTOR LOCATED NEXT TO FAN IN MACHINE.
N.J. CONNECT TO GROUND PER NATIONAL ELECTRICAL CODE.
N.K. OPTIONAL DEVICENET AND SYNC PULSE KITS SHARE A COMMON MOUNTING HOLE AND CANNOT COEXIST.
CHASSIS
BASE
CENTER
CHASSIS
SUPPORT
FAN
SURROUND
B
6
12
J12, J43
1
7
J8,J47,J84,J60
4
8
1
5
J9, J13,
J21, J83
3
6
1
4
J2,J5, J11,
J46,J81,J82
2
1
4
3
J6,J7
8
16
1
9
J10A,
J10B
1
J3, J4, J20
5
10
1
6
OPTIONAL
CE FILTER
RECONNECT
PANEL
2
N.D.
N.C.
N.E.
N.E.
N.E.
N.E.
N.E.
N.F.
N.F.
N.G.
N.H.
INPUT
BOX
ELECTRICAL
CONNECTION
BOX
FAN
SURROUND
CENTER
CHASSIS
SUPPORT
CASE
BACK
INPUT
BOX
ELECTRICAL
CONNECTION
BOX
ENHANCED DIAGRAM