Welder User Manual

A-3
INSTALLATION
PIPELINER 200D
A-3
POLARITY CONTROL AND CABLE SIZES
With the engine off, route the electrode and work
cables through the strain relief bracket on the base
and connect to the studs located below the fuel tank
mounting rail. (see size recommendations below). For
Positive polarity, connect the electrode cable to the
terminal marked “Positive”. For Negative polarity,
connect the electrode cable to the “Negative” stud.
These connections should be checked periodically
and tightened if necessary.
When welding at a considerable distance from the
welder, be sure you use ample size welding cables.
PRE-OPERATION SERVICE
READ the engine operating and maintenance
instructions supplied with this machine.
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TRAILERS (See ACCESSORIES SECTION)
If the user adapts a non-Lincoln trailer, he must
assume responsibility that the method of attachment
and usage does not result in a safety hazard, nor
damage the welding equipment. Some of the factors
to be considered are as follows:
1. Design capacity of trailer vs. weight of Lincoln
equipment and likely additional attachments.
2. Proper support of, and attachment to, the base of
the welding equipment so there will be no undue
stress to the framework.
3. Proper placement of the equipment on the trailer to
ensure stability side to side and front to back when
being moved and when standing by itself while
being operated or serviced.
4. Typical conditions of use, i.e., travel speed; rough-
ness of surface on which the trailer will be operat-
ed; environmental conditions; likely maintenance.
5. Conformance with federal, state, and local laws.
(1)
(1)
Consult applicable federal, state, and local laws
regarding specific requirements for use on pub-
lic highways.
Amps
200
Duty Cycle
60%
Up to 200 ft
1
200-250 ft
1/0
Cable Sizes for Combined
Length of Electrode Plus
Work Cable
RECOMMENDED COPPER CABLE SIZES
VEHICLE MOUNTING
Improperly mounted concentrated loads may
cause unstable vehicle handling and tires or other
components to fail.
• Only transport this Equipment on serviceable
vehicles which are rated and designed for such
loads.
• Distribute, balance and secure loads so vehicle
is stable under conditions of use.
• Do not exceed maximum rated loads for compo-
nents such as suspension, axles and tires.
• Mount equipment base to metal bed or frame of
vehicle.
• Follow vehicle manufacture’s instructions.
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WARNING
CAUTION
• Stop engine while fueling.
• Do not smoke when fueling.
• Keep sparks and flame away
from tank.
• Do not leave unattended while
fueling.
• Wipe up spilled fuel and allow
fumes to clear before starting
engine.
• Do not overfill tank, fuel expan-
sion may cause overflow.
DIESEL FUEL ONLY
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WARNING
DIESEL FUEL
can
cause fire