RETURN TO MAIN MENU Power Feed 10 Wire Drive & Control Box Boom Mount or Bench Model IM584-D August, 2007 For use with: Power Feed 10 Control Box - Boom Mount Code 10436, 10615 Power Feed 10 Wire Drive - Boom Mount Code 10437,10616, 10782 Power Feed 10 Boom Package Code 10435, 10612 (Generic), 10493, 10613 (12’ Zipline), 10494, 10614 (16’ Zipline), 10779 (Generic), 10767, 10780 (12’ Zipline), 10768, 10781 (16’ Zipline) Power Feed 10 Bench Model Code 10438, 10617, 10760,10783 Safety Depends on You Lincol
i i SAFETY WARNING CALIFORNIA PROPOSITION 65 WARNINGS Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. The Above For Diesel Engines The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. The Above For Gasoline Engines ARC WELDING CAN BE HAZARDOUS.
ii ii SAFETY ARC RAYS can burn. ELECTRIC SHOCK can kill. 3.a. The electrode and work (or ground) circuits are electrically “hot” when the welder is on. Do not touch these “hot” parts with your bare skin or wet clothing. Wear dry, hole-free gloves to insulate hands. 3.b. Insulate yourself from work and ground using dry insulation. Make certain the insulation is large enough to cover your full area of physical contact with work and ground.
iii iii SAFETY WELDING and CUTTING SPARKS can cause fire or explosion. 6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire extinguisher readily available. 6.b.
iv iv SAFETY PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suivantes: Sûreté Pour Soudage A LʼArc 1. Protegez-vous contre la secousse électrique: a. Les circuits à lʼélectrode et à la piéce sont sous tension quand la machine à souder est en marche.
v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations.
vi TABLE OF CONTENTS Page Installation .......................................................................................................Section A Technical Specifications .......................................................................................................A-1 Safety Precautions ...............................................................................................................A-2 Mounting the Wire Drive Unit ................................................................
vii TABLE OF CONTENTS Page Troubleshooting ..............................................................................................Section E Safety Precautions ...............................................................................................................E-1 Troubleshooting Guide .........................................................................................................E-2 Procedure for Replacing PC Boards .................................................................
A-1 A-1 INSTALLATION TECHNICAL SPECIFICATIONS – Power Feed 10 Wire Drive & Control Box SPEC.# TYPE WIRE DRIVE OR WIRE DRIVE SECTION OF FEEDER LOW SPEED RATIO HIGH SPEED RATIO Wire Size Wire Size Low Speed Solid Cored K1540-1 Power Feed 10 K1540-2 Wire Drive 50-800 IPM (1.27-20.3 m/m) .025 - 3/32 in. (0.6 - 2.4 mm) .035 - .125 in (0.9 - 3.2 mm) 75 - 1200 IPM (2.03 - 30.5 m/m) .025 - 1/16 in. (0.6 - 1.6 mm) .035 - 5/64 in. (0.9 - 2.
A-2 INSTALLATION A-2 ELECTRODE ROUTING SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. • Only qualified personnel should perform this installation. • Turn off the input power to the power source at the disconnect switch or fuse box before working on this equipment. Turn off the input power to any other equipment connected to the welding system at the disconnect switch or fuse box before working on this equipment. • Do not touch electrically hot parts.
A-3 INSTALLATION 5. Remove plug button taped to inside of Control Box and insert it into hole on front panel of the Wire Drive. MOUNTING THE CONTROL BOX (BOOM OR SEPARATED BENCH MODELS) The back plate of the Control Box has four keyhole slots for mounting. See Figure A.2 for the size and location of these slots. #10 screws are recommended for mounting. .218(5.54mm) Dia (4 Slots) TOP A-3 installed in the Control Box. An Input/Output Receptacle Kit, K1548-1, is available for this purpose.
A-4 INSTALLATION A-4 Typical Bench Feeder Connection: AVAILABLE CABLE ASSEMBLIES Control cable is connected from the Power Wave 455 output receptacle to the input receptacle on the back of the Wire Drive. K1543 Control cable only. Available in lengths of 8'(2.4m), 16'(4.9m), 25'(7.6m), 50'(15.2m) and 100'(30.5m). K1544 Control cable and a 3/0 (85 mm2 ) electrode cable with stud terminal. It is rated at 600 amps, 60% duty cycle and is available in lengths of 8'(2.4m), 16'(4.9m), 25'(7.6m), 50'(15.2m).
A-5 A-5 INSTALLATION Connect the one end of the electrode cable, to the power source output terminal of the desired polarity. Connect the other end of the electrode cable to the connection bar at the front of the wire drive feed plate using the provided bolt and lockwasher. The e l e c trode cable lug must be against the feed plate. Be sure the cable, connection bar, and gun adapter bushing all make tight metal-to-metal electrical contact.
A-6 INSTALLATION RATIO CHANGE PROCEDURE: A-6 head (2 screws). 1) Pull open the Pressure Door. 2) Remove the Phillips head screw retaining the pinion gear to be changed and remove the gear. If the gear is not easily accessible or difficult to remove, remove the feed plate from the gearbox. To remove feed plate: a) Loosen the clamping collar screw using a 3/16” Allen wrench. The clamping collar screw is accessed from the bottom of the feed plate.
A-7 A-7 INSTALLATION DIP SWITCH SETUP SETTING DIP CONTROL BOX S1 ON SWITCHES IN 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 THE S2 ON There are two DIP switch banks on the mother board of the Control Box. They are labeled S1 and S2 and are located and oriented as shown in Figure A.3. FIGURE A.
A-8 INSTALLATION A-8 S2 DIP Switch Bank on Control Box Motherboard (For software version S24004-3 & up) Switch Off On 1 Network Group ID, MSB (Assigns Control Box to a specific group) (Off is factory setting) 2 Network Group ID, LSB (Assigns Control Box to a specific group ) (Off is factory setting) 3 Spare 4 Spare 5 Spare 6 Must be off for normal operation Adjust lower limits 7 Must be off for normal operation Adjust upper limits 8 Must be on for European units only S1 DIP Switch Ba
A-9 INSTALLATION A-9 S1 DIP Switch Bank on Control Box Motherboard (For software version S24456) Switch Off On 1 Standard speed gearbox limits adjustable High speed gearbox limits adjustable 2 WFS Display = inches/minute WFS Display = meters/minute 3 Left Display is always preset WFS Left Display is preset WFS when weld current is not flowing Left Display is actual weld current when weld current is flowing CC modes override this switch regardless of position.
A-10 A-10 INSTALLATION Setting Wire Drive Acceleration Rate Using DIP Switch S1 on the Control Box Motherboard (All software versions) DIP SWITCH 6 DIP SWITCH 7 DIP SWITCH 8 Acceleration 1 (slow) Off Off On Acceleration 2 Off On Off Acceleration 3 Off On On Acceleration 4 On Off Off Acceleration 5 (fast ) (factory setting) Off Off Off ON 1 2 3 4 5 6 7 8 S1 SETTING DIP SWITCHES IN THE WIRE DRIVE There is one DIP switch bank on the control board of the wire drive.
A-11 INSTALLATION A-11 shaft. (Do Not exceed maximum wire size rating of the wire drive). WIRE FEED DRIVE ROLL KITS NOTE: The maximum rated solid and cored wire sizes and selected drive ratios are shown on the SPECIFICATIONS in the front of this section. 7) Install Outer Wire Guide by sliding over locating pins and tightening in place. The electrode sizes that can be fed with each roll and guide tube are stenciled on each part. Check the kit for proper components.
A-12 INSTALLATION Magnum 200 / 300 / 400 Guns The easiest and least expensive way to use Magnum 200/300/400 guns with the Power Feed 10 wire feeder is to order them with the K466-10 connector kit, or to buy a completely assembled Magnum gun having the K466-10 connector (such as the K497-21 dedicated Magnum 400).
A-13 INSTALLATION A-13 GMAW SHIELDING GAS The upper location must be used for 50-60 lb. ReadiReels, Spools and Coils. WARNING For smaller coils (44lb, 30lb, 10lb, etc.), the spindle can be placed in either the upper or lower location. The goal is to make the wire path from the coil to the wire drive an entry into the incoming guide tube that is as straight as possible. This will optimize wire feeding performance. CYLINDER may explode if damaged. • Keep cylinder upright and chained to support.
A-14 A-14 INSTALLATION OPTIONAL FEATURES INSTALLATION A number of Optional Features are available for use with Power Feed 10. Some Installation information is provided in this section, REFER TO THE INSTRUCTIONS THAT COME WITH EACH KIT FOR DETAILED INFORMATION REGARDING INSTALLATION. OPTIONAL PANELS FOR CONTROL BOX All optional panels for the control box are described in the ACCESSORIES section of this manual along with their installation instructions as are all other pieces of optional equipment.
B-1 OPERATION SAFETY PRECAUTIONS B-1 RECOMMENDED PROCESSES AND EQUIPMENT WARNING ELECTRIC SHOCK can kill. • Do not touch electrically live parts such as output terminals or internal wiring. • When inching with gun trigger, electrode and drive mechanism are “hot” to work and ground and could remain energized several seconds after the gun trigger is released. • Turn OFF input power at welding power source before installation or changing drive roll and/or guide tubes.
B-2 OPERATION The user adjusts WFS according to factors such as weld size, penetration requirements, heat input, etc. The power source then uses the WFS setting to adjust its output characteristics (output voltage, output current) according to pre-programmed settings contained in the power source. In constant current modes (arc gouging, stick, TIG) this control adjusts the output current, in amps. An LED lights to inform the user which function (WFS or amps) is active.
B-3 OPERATION Memory has an advanced feature called ʻmemory reminderʼ. When the Save key is hit, the memory reminder function flashes the LED of the most recently used memory, so the operator can save procedures in the most recently used memory if desired. It is not necessary to save to the most recently used memory; the memory reminder function, and itʼs flashing LED, can be ignored. Memories cannot be changed without using the Save key.
B-4 OPERATION The value of the active Set Up parameter, as defined by the Set Up LED, is displayed on the MX2 panel Set Up display. The value can be modified with the Set switch. The Set switch is an up/down center-off momentary toggle switch. Moving the switch bat up or down adjusts the displayed value in the corresponding direction.
B-5 OPERATION Crater - Used only when welding with the 4-Step trigger mode. Can be set to Off or On. When On, Adjustments can be made to WFS and Volts/Trim on the Control/Display panel. These settings are then used for ʻcrateringʼ when in the 4-Step trigger mode (see explanation of 2 Step and 4 Step operation below). When Off, ʻcrateringʼ is not possible.
B-6 OPERATION WITH SOFTWARE VERSION OPERATION PREVIOUS B-6 2. Opening the trigger after the welding arc is established allows the weld to continue as long as current flows. If the arc goes out, the 4 step cycle is reset. The operation of the previous Control Box software version (S24004-2) is different than described earlier in this section. The differences are as follows: 3. Closing the trigger again allows the weld to continue. • The Memory/Dual Procedure panel is not a valid option. 4.
B-7 B-7 OPERATION WIRE DRIVE -- PC BOARD ADJUSTMENTS WIRE REEL LOADING - READI-REELS, SPOOLS OR COILS ELECTRODE POLARITY: To Mount a 30 Lb. (14 kg) Readi-Reel Package (Using the Molded Plastic K363-P Readi-Reel Adapter:) The system needs to be aware of the electrode polarity. A DIP switch setting on the Wire Drive PC board is used for this purpose. See INSTALLATION Section “Setting DIP Switches in the Wire Drive”. The Spindle should be located in the LOWER mounting hole.
B-8 B-8 OPERATION trode on the reel so it unwinds from the bottom as the reel rotates. 3) Tighten the spinner nut against the reel cover as much as possible by hand using the reel cover spokes for leverage. DO NOT hammer on the spinner nut arms. 4) Cut and remove only the tie wire holding the free end of the coil. Hook the free end around the rim of the reel cover and secure it by wrapping it around. Cut and remove the remaining tie wires. CAUTION FIGURE B.1 To Mount 10 to 44 Lb. (4.
B-9 OPERATION B-9 FEEDING ELECTRODE AND BRAKE ADJUSTMENT 1) Press end of gun against a solid object that is electrically isolated from the welder output and press the gun trigger for several seconds. 1) Turn the Reel or spool until the free end of the electrode is accessible. 2) If the wire "birdnests", jams, or breaks at the drive roll, the drive roll pressure is too great. Back the pressure setting out turn, run new wire through gun, and repeat above steps.
B-10 OPERATION B-10 out and Postflow time, if used, is over. MAKING A WELD 1) Use only a network compatible power source. 2) Properly connect the electrode and work leads for the correct electrode polarity. 3) Set all desired parameters such as trigger logic, Run-in Speed, Acceleration, Electrode polarity, etc. per “DIP SWITCH SETUP” in the INSTALLATION section. 4) Set 2-step, 4-step switch on wire drive to desired mode of operation. (Refer to “2-step/4-step switch operation” in this section.
B-11 B-11 OPERATION COMPONENT STATUS LIGHTS Each network component has a single status light. The light is a bicolor, Green/Red, LED. The purpose of the status light is to allow the operator to quickly identify that the system is working properly or, if not, which component is causing the problem. By using the status lights the operator can quickly pinpoint the system problem to a particular component. See the following table for a complete listing and description of all status light conditions.
B-12 B-12 OPERATION STATUS LIGHT STATES (CONʼT) LED State Power Source LED LED on any other nodes (components); Wire Feeder, Control Box Etc. Red LED blinking Power source needs to be reprogrammed. System component (node) needs to be at a fast rate Contact your Local Authorized Lincoln Field reprogrammed. Contact your Local Service Facility. Authorized Lincoln Field Service Facility. Red LED ON and Power source has a non-recoverable hard- System component (node) has a non-recovsteady ware fault.
C-1 C-1 ACCESSORIES TABLE C.1 – DRIVE ROLL AND GUIDE TUBE KITS Wire Size 4-Roll DH Drive (4-Driven) Solid Steel Electrode 0.023” - 0.025” (0.6 mm) KP1505 - 030S 0.030” (0.8 mm) KP1505 - 030S 0.035” (0.9 mm) KP1505 - 035S 0.040” (1.0 mm) KP1505 - 040S 0.040” (1.0 mm) KP1505 - 045S 0.045” (1.2 mm) KP1505 - 045S 0.052” (1.4 mm) KP1505 - 052S 1/16” (1.6 mm) KP1505 - 1/16S 5/64” (2.0 mm) KP1505-5/64 3/32” (2.4 mm) KP1505-3/32 Cored Electrode 0.030 (0.8 mm) KP1505 - 035C 0.
C-2 ACCESSORIES C-2 DESCRIPTION AND INSTALLATION OF OPTIONAL CONTROL BOX PANELS GENERAL PANEL INSTALLATION GUIDELINES: A number of Optional Features are available for use with Power Feed 10. Some Installation information is provided in this section. REFER TO THE INSTRUCTIONS THAT COME WITH EACH KIT FOR DETAILED INFORMATION REGARDING INSTALLATION. Installation or removal of any panel can be done with only a Phillips screwdriver after the system power is turned off.
C-3 ACCESSORIES C-3 dard or option panel. Discard the old panel or save for future use. K1542-6 “M” PANEL The M Panel provides a fixed large bat toggle switch selection of three Power Source modes. The upper position selects the generic CV/MIG mode from the power source, the middle position selects the CV/FLUX CORED mode, and the lower position selects the CC/STICK/GOUGE mode. Arc control is accomplished through the use of the ARC CONTROL potentiometer.
C-4 ACCESSORIES K1542-11 MX2 PANEL (LARGE PANEL) The MX2 Panel provides a selection of four Power Source modes. In addition, it provides for the adjustment of the following parameters: preflow, run in, arc control, burnback, postflow, and spot time. Descriptions Indicator Lights - Extra bright red LEDʼs for viewing at almost any angle. Always indicate the mode and active parameter being displayed. Display - Extra bright, 3 1/2 digit, .56” (14.
C-5 ACCESSORIES K1542-12 MSP2 PANEL AND K154210 MS/STT PANEL (LARGE PANEL) The MSP2 or MS/STT Panel provides a selection of numerous process specific and generic Power Source modes. In addition, it provides for the adjustment of the following parameters: preflow, run in, arc control, burnback, postflow and spot time. Only one parameter, as defined by the parameter indicator, may be displayed and adjusted at a time. The installation and operation of the MS/STT panel is identical to the MSP2 panel.
C-6 ACCESSORIES Lincoln Power Wave power sources utilizes a control scheme known as adaptive control in all pulse modes. Because the Power Wave utilizes adaptive control, it can adjust the pulsing parameters based on changes in the arc due to changes in the electrical stickout of the electrode. (Contact Tip to Work Distance(CTWD) is the distance from the contact to the work piece.) The Power Wave is optimized for use with a .75” stickout.
C-7 ACCESSORIES SAVE - The save mode allows “hard” memories to be changed. Pressing the SAVE key will light the save indicator, and enter the save mode. In the save mode, the indicator for the memory that was the source of the active procedureʼs contents will blink, whether their contents are still equal or not. This feature allows the user to choose to save an active procedure back to its source, or some other location. To complete the save transaction requires the selection of one of the memory keys.
C-8 ACCESSORIES K1548-1 LINC NET RECEPTACLE KIT (INPUT AND OUTPUT) LINC NET RECEPTACLE (OUTPUT) Optional Output Connector Installation into the Control Box Cabinet and/or into the Feeder Head Enclosure. Control Box Cabinet Procedure 1. Turn off power. 2. Remove the screws from the front of the lower and middle option panels of the User Interface cabinet. 3. Tilt the option panels away from the front opening of the Control Box cabinet.
C-9 ACCESSORIES LINC NET RECEPTACLE (INPUT) Power Feed Wire Feeder Optional Input Connector Installation into the Control Box Cabinet and Conversion to Fixture Wire Feeder C-9 12. Re-install the lower and middle option panels by reversing the removal process. While re-installing the option panels, ensure clearance between Optional Input Connector components, Control Box wiring harness, and option panel wiring harness (if any). 1. Turn off power. 2.
C-10 ACCESSORIES GUNS AND GUN ADAPTERS The Power Feed 10 wire feeder is equipped with a factory installed K1500-2 gun connection Kit. This kit is for guns having a Tweco™ #2-#4 connector. The Power Feed 10 has been designed to make connecting a variety of guns easy and inexpensive with the K1500 series of gun connection kits. Gun trigger and dual procedure lead connections connect to the single 5 pin receptacle on the front of the wire drive box.
C-11 ACCESSORIES CONDUIT ADAPTERS K1546-2 ADAPTER for use with Lincoln Magnum conduit and E-Beam conduit (wire sizes 1/16 - .120) For Magnum conduit: Install the K1546-2 gun adapter at the incoming end of the feed plate, secure with the set screw located at the back of the feed plate. If a brass fitting is supplied with the conduit, remove it from the feeder end of the conduit by unscrewing it.
C-12 ACCESSORIES K590-5 WATER CONNECTION KIT (FOR DRIVE ONLY) Install per the instructions shipped with the kit. C-12 K1574-1 SECURITY DOOR (LARGE) K1574-1 Security Door Installation into the Control Box Cabinet K1536-1 WATER FLOW SENSOR KIT 1. Turn off power. Install per the instructions shipped with the kit 2. Unlatch and swing open the small door. Remove the two screws from the horizontal hinge rod. Save the screws.
D-1 MAINTENANCE D-1 MAINTENANCE Avoiding Wire Feeding Problems Safety Precautions Wire feeding problems can be avoided by observing the following gun handling and feeder set up procedures: a) Do not kink or pull cable around sharp corners. WARNING ELECTRIC SHOCK can kill. • Do not touch electrically live parts such as output terminals or internal wiring.
E-1 TROUBLESHOOTING E-1 HOW TO USE TROUBLESHOOTING GUIDE WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.
E-2 E-2 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) POSSIBLE CAUSE RECOMMENDED COURSE OF ACTION 1. Rough wire feeding or wire not a. Gun cable kinked and/or twisted. feeding but drive rolls are turning. b. Wire jammed in gun and cable. Check for mechanical restrictions in feeding path. c. Check for current position of drive rolls Relative to split wire guide groove. d. Drive rolls may not be seated properly. If all recommended possible areas of e.
E-3 E-3 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) 2. Variable or “hunting arc. POSSIBLE CAUSE RECOMMENDED COURSE OF ACTION a. Wrong size, worn and/or melted contact tip. - Replace if necessary. b. Worn work cable or poor work connection. - Replace if necessary. c. Loose electrode or work cable connections. d. Wrong polarity. - Make sure electrode polarity is correct for If all recommended possible areas of process being used.
E-4 E-4 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) 4. Tip seizes in diffuser. POSSIBLE CAUSE RECOMMENDED COURSE OF ACTION a. Tip overheating due to prolonged or excessive high current and/or duty cycle welding. Note: A light application of high temperature antiseize lubricant (such as Lincoln E2067 Graphite Grease) may be applied to tip of threads. a. Wire feed shut down circuit 5. Unit shuts off while welding or maybe electrically open.
E-5 E-5 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) POSSIBLE CAUSE 7. No wire feed, solenoid, or arc voltage. Status LEDs are solid green. a. Faulty gun trigger switch. The gun trigger switch or circuit may be faulty. Check or Replace. 8. No control of wire feed. All status lights are solid green. Preset WFS is adjustable on Control Box a. Defective motor tach or control PC board, or harness. Check for loose or faulty connections on motor tach.
E-6 E-6 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) POSSIBLE CAUSE RECOMMENDED COURSE OF ACTION 10. Speed does not change when a. Run-in and weld speeds are set to weld current flows. Status lights the same value. are solid green. b. Possible problem with current sensor electronics in power source. Check power source manual to trouble shoot current sensor electronics. 11.
E-7 E-7 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) POSSIBLE CAUSE 14. Displays and/or indicator lights a. The encoders or switches may be do not change when their correfaulty. sponding switches and or knobs are activated to request a b. Check for broken harness wire(s) change. or harness disconnected from intended location.
E-8 E-8 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) 15. Display(s) are blank. POSSIBLE CAUSE RECOMMENDED COURSE OF ACTION a. Power source is OFF. b. Feeder supply or fuse circuit at power source is blown or tripped, or defective harness or cabling. c. Display or Circuit Boards may be faulty. 16. Dual Procedure is not function- a. Gun has not been selected at the ing when using remote dual procontrol box. Set dual procedure cedure switch.
E-9 E-9 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) POSSIBLE CAUSE 17. Dual Procedure is not functioning when using the local dual procedure switch (on Circuit Boards). Status lights are solid green on Circuit Boards and Head boards. a. Faulty local dual procedure switch or Circuit Boards mother board. Disconnect harness plug from J5 of Circuit Board mother board.
E-10 E-10 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual Note: For any Err # listed below write down the error number for reference and try cycling power to see if the error clears itself. If not, refer to the What to Do column for the given Err. PROBLEMS (SYMPTOMS) POSSIBLE CAUSE RECOMMENDED COURSE OF ACTION Display shows any of the following: Err 001 More than 1 Circuit Board with the same group number.
E-11 E-11 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual Note: For any Err # listed below write down the error number for reference and try cycling power to see if the error clears itself. If not, refer to the What to Do column for the given Err.
E-12 E-12 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual Note: For any Err # listed below write down the error number for reference and try cycling power to see if the error clears itself. If not, refer to the What to Do column for the given Err. PROBLEMS (SYMPTOMS) POSSIBLE CAUSE RECOMMENDED COURSE OF ACTION Display shows any of the following: Err 211 Microprocessor RAM error in Control Turn Power off at power source. Box. Wait 5 seconds. Turn power back on.
8 400D N.A. (J1) N.A. (J2) 7 1 6 MIDDLE PANEL N.A. (J3) N.A. (J4) 1 N.A. (J5) 400C 3 4 12 3 4 12 12 6 14 7 10 5 12 11 9 10 8 7 6 5 4 3 2 1 14 13 12 11 9 10 8 7 6 5 4 3 2 1 9 10 8 7 6 5 4 564 565 542A 400B BOTTOM PANEL 540D 500D 542D 541D 540A 500A 541A 500E 563 562 561 511 560 559 500D 557 558 512A W B 555 556 553 554 500C 550 552 500 512C 551 512 569 568 567 566 500F LOWER UP) BENCH SET (USED FOR N.E.
A B U R P.M. B (J1) 4 1 3 A 6 (J1) A POWER FEED 10 N.E. R.F. TOROID OFF S1 ON 1 2 3 4 5 6 7 8 CONTROL P.C. BOARD FILTER PC BD (J6) 1 N.A. 2 (J4) N.A. 7 1 (J1) N.A. 6 A A 10 5 3 4 12 A 4 3 3 4 A 6 1 12 6 12 A 1 (J2) N.A. (J3) N.A. (J5) N.A. A A 4 1 2 3 4 5 6 6 TO USER INTERFACE IF USED 3 A1 (J7) N.B. 512B 511 N.A.
18.58 2.34 13.50 DIMENSION PRINT POWER FEED 10 30.48 7-2000 L10599 14.
NOTES POWER FEED 10
NOTES POWER FEED 10
NOTES POWER FEED 10
● Do not touch electrically live parts or WARNING Spanish AVISO DE PRECAUCION French ATTENTION German WARNUNG Portuguese ATENÇÃO ● Keep flammable materials away. ● Wear eye, ear and body protection. ● Mantenga el material combustible ● Protéjase los ojos, los oídos y el electrode with skin or wet clothing. ● Insulate yourself from work and ground. ● No toque las partes o los electrodos bajo carga con la piel o ropa mojada. ● Aislese del trabajo y de la tierra.
● Keep your head out of fumes. ● Use ventilation or exhaust to ● Turn power off before servicing. ● Do not operate with panel open or guards off. remove fumes from breathing zone. ● Los humos fuera de la zona de res- piración. ● Mantenga la cabeza fuera de los humos. Utilice ventilación o aspiración para gases. ● Gardez la tête à l’écart des fumées. ● Utilisez un ventilateur ou un aspira- ● Desconectar el cable de ali- mentación de poder de la máquina antes de iniciar cualquier servicio.
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