operator manual Impinger II 1100 Series This document includes: • Safety Notices • Specifications • Installation Instructions • Operating Instructions • Cleaning Instructions • Warranty Statement Revision: F P/N: 2810075 Lincoln Foodservice Products, LLC 1111 North Hadley Road Fort Wayne, Indiana 46804 United States of America Technical Support Hotline: (800) 678-9511 Telephone: (260) 459-8200 www.lincolnfp.
IMPORTANT WARNING AND SAFETY INFORMATION ! NOTE: This manual contains important safety and installation-operation instructions. Require all operators to read this manual thoroughly before installing, operating or servicing this equipment. Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death.
PURCHASER’S RESPONSIBILITY It is the responsibility of the purchaser: 1. To see that the gas and electric services for the oven are installed on site in accordance with the manufacturers specification. 2. To unload, uncrate, and install the oven in its proper location; in accordance with this installation / operation manual. 3. To see that the gas and electric services are connected properly by a qualified installer of your choice.
MODEL NUMBER KEY EXAMPLE: 1130-B00-E-K1801 11 30 - B 00 - E - K1801 Panel Setup Code Agency Code (i.e. CE & RoHS combined) Custom Configuration Code (i.e. General Market Version) Language Code Indicates change to base assembly (i.e. Natural Gas, 230V, 1 phase, 50 Hz) Oven Platform Size (i.e. Impinger II) CODE LANGUAGE COUNTRY CODE LANGUAGE COUNTRY 0 English Dom. & Int.
UTILITY SPECIFICATIONS REQUIRED – ELECTRIC *Model Energy Power Voltage Current Phase Hz Recommended Electrical Specification 1130-xxx-E-Kxxx Electric 10kW 120/208V 48 Amps 1 60 Hz 4 Wires, 2 Pole + N + G 1131-xxx-E-Kxxx Electric 10kW 120/240V 42 Amps 1 60 Hz 4 Wires, 2 Pole + N + G 1132-xxx-E-Kxxx Electric 10kW 120/208V 28 Amps 3 60 Hz 5 Wires, 3 Pole + N + G 1133-xxx-E-Kxxx Electric 10kW 120/240V 25 Amps 3 60 Hz 5 Wires, 3 Pole + N + G 1151-xxx-E-Kxxx Electric 10kW
EXTERIOR DIMENSIONS BODY: Stainless steel. Easy open front for simple cleaning. POWER: Electric, or Gas and Electric CONVEYOR: Stainless steel construction with flexible stainless steel belt, travel distances of 52 inches (1320 mm) with 24 inches (610 mm) in the baking area. Conveyor belt width is 18 inches (460 mm). Speed range 50 seconds – 30 minutes.
GENERAL INFORMATION The instructions that follow are intended as a guide for preparing for the installation of the Impinger Conveyor Oven. First and foremost, each crate should be examined before signing the Bill of Lading to report any visible damage by the trucker in transit, and to account for the proper number of crates. IF THERE IS APPARENT DAMAGE: UNITED STATES AND CANADA: Arrangements should be made to file a claim against the carrier.
STACKING INSTRUCTIONS FOR SINGLE OVEN FOR DOUBLE OVEN (Step 1) CAUTION: DO NOT USE STANDOFFS AS A LIFTING MEANS CAUTION: USE EXTREME CARE SO OVEN DOES NOT SLIP OFF STAND BEFORE SCREWS HAVE SECURED OVEN. BOTTOM UNIT 2. Remove 4 screws holding top in place and save (2 in front, 2 in rear). FOR DOUBLE OVEN (Step 2) FOR DOUBLE OVEN (Step 3) TOP UNIT 5. Remove door, conveyor and finger assemblies. 6. Turn unit on left side, as shown. 7. Drill holes in cover, as shown. Refer to step 3, pg. 14. 8.
STACKING INSTRUCTIONS (CONT’D) FOR TRIPLE OVEN (STEP 1) (STEP 2) 6. 7. 8. 9. 4. 5. Remove door, conveyor and finger assemblies. Turn unit on side, as shown. Remove three screws from Front Cover. Fasten base to oven with four ½ - 13 x ½” long Hex Head Bolts. 10. Screw casters into base. 6. Set oven upright. Remove oven top by removeing 2 screws in front and 2 screws in back. (Save the screws.) Replace door, conveyor and fingers. (STEP 3) 2. Prepare top for mounting as shown above.
SPACING The oven must have 6 inches (152 mm) of clearance from combustible surfaces. In case other equipment is located on the right side of oven, a minimum clearance of 24 inches (609 mm) is required from that equipment. FOR ALL OVENS: A 24-inch (609 mm) clearance at the rear of the oven must be obtainable for service access. FOR IMPINGER® II OVENS: A permanently installed (unmovable) oven requires a minimum of 4 feet clearance on the right hand side to allow for conveyor removal, cleaning, and servicing.
LINCOLN IMPINGER® • 1100 SERIES TRIPLE DECK, DOUBLE DECK OR SINGLE UNIT CANOPY VENTILATION RECOMMENDATIONS * AFF = Above Finished Floor SMOKE CANDLE TEST – VENTILATION SYSTEM VERIFICATION OVEN SET-UP FOR THIS TEST: 1. This test is to be done on the bottom oven of a multiple oven system, or a single oven. 2. The conveyor must be off. 3. The oven temperature must be set and operating at 550°F/288°C.
UTILITY SERVICE LAYOUT Gas and electrical services for the Models 1116 and 1117 should be located as shown below. If flexible services are provided, they must meet code requirements for such installation. Back view of two Impinger® II Gas Ovens showing Gas Valve Installation and piping spacing. Back view of three Impinger® II Gas Ovens showing Gas Valve Installation and piping spacing.
YOU ARE NOW READY FOR THE SERVICES TO BE CONNECTED. THIS SHOULD BE DONE BY A QUALIFIED PLUMBER, ELECTRICIAN, OR INSTALLER OF YOUR CHOICE. FOR INSTALLATION IN THE STATE OF MASSACHUSETTS: INSTALLATION OF THIS OVEN MUST BE PERFORMED BY A LICENSED PLUMBER OR GAS FITTER. REFER TO “UTILITY SPECIFICATIONS” AND “INSTALLATION CODES AND GUIDELINES” SECTIONS FOR ADDITIONAL INFORMATION. NOTICE: The manual shut-off valve must be installed so that the test plug is on the oven side of the valve.
PROGRAMMING (CONT’D) INTRODUCTION: START-UP AND SHUT DOWN For the operator, the panel has power-up, run, and program menu modes. To start the oven, turn the power switch on. To shut down the oven, turn the power switch off. FRONT PANEL LAYOUT The front panel contains four (4) momentary push-buttons: TEMP, TIME, UP, and DOWN. There is a two-line by sixteen-character VFD display. TEMPERATURE SETPOINTS For Digital Advantage ovens there is one setpoint.
ELECTRICAL INSTALLATION ! WARNING INT’L (CE): This appliance must be properly grounded at time of installation. Failure to ensure that this equipment is properly grounded can result in electrocution, dismemberment or fatal injury. When installed, the appliance must be electrically grounded and its installation must comply with the National Electric Code, ANSI-NFPA 70, latest version, the Manufacturers’ Installation Instructions, and applicable local municipal building codes.
CONVEYOR REMOVAL 1. Remove door from front of oven by unfastening the latching mechanisms on the left side of the door (facing oven). 2. Pull conveyor out from oven baking chamber. 3. Re-install in reverse order. FINGER REMOVAL ! CAUTION: 1. Open Door. Oven must be cool. NOTE: Door may be removed by lifting from hinges. 2. Grasp top finger housing, lift up from bracket and pull forward. 3. Grasp bottom finger housing handle and pull forward, sliding assembly out of oven.
OPERATOR MAINTENANCE ! WARNING: Disconnect power supply before servicing or cleaning this oven. Safeguard power so it cannot be accidentally restored. Failure to do so could result in dismemberment, electrocution, or fatal injury. Extensive engineering went into this oven to make it as maintenance free as possible. There is no lubrication required. However, to achieve the maximum efficiency of the oven, it is necessary to keep it clean. For cleaning instructions, see below.
PREVENTIVE MAINTENANCE Although this oven has been designed to be as trouble free as possible, periodic Preventive Maintenance is essential to maintain peak performance. It is necessary to keep the motors, fans, and electronic controls free of dirt, dust and debris to insure proper cooling. Overheating is detrimental to the life of all components mentioned. The periodic intervals for preventative cleaning may vary greatly depending upon the environment in which the oven is operating.
APPENDIX A – LABEL DEFINITIONS CAUTION – HOT SURFACE POWER ON CLOCK, TIME SWITCH, TIMER DISCONNECT POWER TRANSFORMER TEMPERATURE, HEAT DANGEROUS VOLTAGE CONVEYOR EQUIPOTENTIALITY GROUND FAN PROTECTIVE EARTH GROUND BURNER EARTH GROUND CHANGE FUSES HEAT CYCLE READY, TIMER INDICATOR FUSE RESET POWER OFF Impinger II – Installation & Operation Manual HIGH TEMPERATURE, HEAT 19
APPENDIX A – LABEL DEFINITIONS (CONT’D) AMPS SERVICE ACCESSIBILITY, PROVIDE MINIMUM REAR AND SIDE CLEARANCE VOLTS ORIFICE – MAIN KILOWATTS / HR ORIFICE – LOW FIRE TYPE OF GAS AC ½ COOK TIME 20 Impinger II – Installation & Operation Manual
LIMITED WARRANTY FOR COMMERCIAL PRODUCTS LIMITED WARRANTY Lincoln Foodservice Products, LLC (“Lincoln”) warrants this product to be free from defects in material and workmanship for a period of one (1) year from the date of purchase. During the warranty period, Lincoln shall, at Lincoln’s option, repair, or replace parts determined by Lincoln to be defective in material or workmanship, and with respect to services, shall re-perform any defective portion of said services.
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Impinger II – Installation & Operation Manual
