SERVICE MANUAL FUSION TOASTER MODEL SERIES 2030 & 2040 Lincoln Foodservice Products, LLC 1111 North Hadley Road Fort Wayne, Indiana 46804 United States of America Phone : (260) 459-8200 U.S. Fax: (888) 790-8193 • Int’l Fax: (260) 436-0735 Technical Service Hot Line (800) 678-9511 www.lincolnfp.
TABLE OF CONTENTS SEQUENCE OF OPERATION (DOMESTIC UNITS)…................................................................................. 3 SEQUENCE OF OPERATION (EXPORT UNITS)…………………………………………………………………4 SCHEMATICS………………………………………………………………………………………..………………. 5 TROUBLESHOOTING……………………………………………………………………………………………….. 10 OPERATING INSTRUCTIONS…………………………………………………………………………………..…. 14 SPARE PARTS LISTS & DRAWINGS………………………………………………………………..…………….
SEQUENCE OF OPERATION FUSION DOMESTIC MODELS MODEL 2030-000-U 2040-000-U 2040-001-U 2041-000-U 2041-001-U VOLTAGE 208/240 208/240 208/240 208/240 208/240 POWER SUPPLY HERTZ 50/60 50/60 50/60 50/60 50/60 PHASE 1 1 1 3 3 Electrical power is supplied to the oven by either a single phase, 3 conductor service, or three phase, 4 conductor service. Single: Black conductor is hot. White conductor is hot. The green conductor is ground. Three Phase: Black conductor is hot. Red conductor is hot.
SEQUENCE OF OPERATION (CONT’D) FUSION EXPORT MODELS MODEL 2032-000-E 2042-000-E 2042-001-E VOLTAGE 220/380, 230/400, 240/415 220/380, 230/400, 240/415 220/380, 230/400, 240/415 HERTZ 50/60 50/60 50/60 PHASE 3 3 3 POWER SUPPLY Electrical power is supplied to the oven by a three phase, 5 conductor service. Black conductor is hot. Red conductor is hot. Orange conductor is hot. White conductor is neutral. The green conductor is ground.
SCHEMATIC – FUSION MODEL: 2030-000-U 208/240V Single Phase Unit - Domestic Fusion Toaster Series Service Manual 5
SCHEMATIC – FUSION MODEL: 2032-000-E 208/240V Three Phase Unit - Export 6 Fusion Toaster Series Service Manual
SCHEMATIC – FUSION MODELS: 2040-000-U & 2040-001-U 208/240V Single Phase Unit - Domestic Fusion Toaster Series Service Manual 7
SCHEMATIC – FUSION MODELS: 2041-000-U & 2041-001-U 208/240V Three Phase Unit – Domestic 8 Fusion Toaster Series Service Manual
SCHEMATIC – FUSION MODELS: 2042-000-E & 2042-001-E 208/240V Three Phase Unit – Export Fusion Toaster Series Service Manual 9
TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE CAUSE EVALUATION Cooling Fan will not run Incoming power supply Check power cord to ensure it is plugged into receptacle. Check circuit breakers. Reset if required. Call power company if needed. Fuse has opened Check and replace if necessary. Incoming power supply Check power cord to ensure it is plugged into receptacle. Check circuit breakers. Reset if required. Call power company if needed. Fuse has opened Check and replace if necessary.
there is no voltage to the solid state relays, trace wiring back to the oven control. If the wiring is intact and plugged into the controller then replace controller. Fusion Toaster Series Service Manual Solid State Relays Check for supply voltage to relays (5 VDC) on the low voltage signal side. If voltage is present and contactor does not open when heat is called for then check to ensure that the “+” and “-“ signal wires have been connected to the proper terminals on the relays.
thermocouple is not in proper place or electrical connection is not secure then secure electrical connection. If electrical connection is good but thermocouple is still reading improperly then measure electrical resistance of thermocouple. The resistance should be approximately 11 ohms. If this is not the case then replace thermocouple. Conveyor will not run 12 Incoming power supply Check power cord to ensure it is plugged into receptacle. Check circuit breakers. Reset if required.
voltage is present then trace wiring back to the oven power relay. If voltage is present then check that the secondary output of the 16~24VAC. If there is primary voltage but no secondary voltage then replace transformer.
OPERATING INSTRUCTIONS ENERGY SAVER / POWER DOWN BELT DIRECTION DISPLAY SCREEN ON-OFF SWITCH BELT SPEED MANUAL PRESET UP-SCROLL & DOWN-SCROLL BUTTONS ! DANGER! PROFILE – PRESET BUTTONS (1 THROUGH 4) TEMPERATURE Do not work around conveyor belt with long hair, loose clothing, or dangling jewelry. Getting caught in the belt could result in serious injury. Prior to operating your new Fusion Toaster, it is important to understand the different programmable options available to you.
MENU ITEMS The Fusion Toaster is equipped with four (4) separate menu items to allow for multiple menu settings. These menu items are shown on the display as ‘Menu 1,’ ‘Menu 2,’ ‘Menu 3,’ or ‘Menu 4’ depending on which menu is selected. Additionally, these menus can be reprogrammed with a specific food item name such as “sandwich,” “quesadilla,’ “pretzel,” “cookie,” etc. To access each menu, simply press and release the requisite “Profile Preset” button (1 through 4).
3. After pressing the “Profile Preset” button, the display will “flash” the temperature intensity balance setting (a figure between 5 & 200). Display Profile Preset Buttons 4. Press the “”Up-Scroll” or “Down-Scroll” button to change the temperature intensity balance to desired setting. (Notice that in this illustration the menu has been changed from “100” to “170” which will now “scroll” through the display.
6. Press the “”Up-Scroll” or “Down-Scroll” button to change the belt speed to desired setting. (Notice that in this illustration the menu has been changed from “15 seconds” to “4 minutes” which will now “scroll” through the display.) To save the setting simply press and release the “Profile Preset” button to advance to the next menu item. Up-Scroll & Down-Scroll Buttons 7. After pressing the “Profile Preset” button again, the display will now “fast-flash” the menu name setting.
MANUAL PRESET The Fusion Toaster also includes a “manual preset” button that allows you to change the toaster configuration without altering the four programmed menu items. In this “manual preset” mode, you will have the ability to change the belt speed, temperature intensity, and/or temperature intensity balance. You cannot program or change a menu name in the manual preset mode. MANUAL PRESET ADJUSTMENTS 1. Press and release “Manual Preset” button.
MANUAL PRESET ADJUSTMENTS (CONT’D) 4. Press and release the “Belt Speed” button. 5. Use the “Up-Scroll” or “Down-Scroll” button to change the belt speed setting. 6. Press and release the “Manual Preset” button. The settings are now operational. Please note that while you are in the Manual Preset mode and the unit is operating to your programmed settings, the display will continue to flash between temperature and belt speed. 7.
ADDITIONAL OPERATION ADJUSTMENT OPTIONS CONVEYOR DIRECTION The Fusion Toaster allows for multi-directional (or reversible) travel. If you would prefer the conveyor belt to travel in the opposite direction, simply press and hold the “Belt Direction” button for approximately 5 seconds. The conveyor belt will change direction momentarily. Note: It is recommended that you wait to change belt direction until after all food items have completed their pass through the toaster.
TECHNICIAN MODE The following information is for use by authorized service technicians only. When in this mode, technicians will have the ability to set the following parameters: TECHNICAL MENU ITEMS DESCRIPTION Temperature Scale In Temperature Scale, the technician will have the ability to set temperature readings in either °F or °C. Sleep Mode Power Down % In this mode the technician can set the “Power Down Percentage” to meet the needs of the end-user.
2. Press and release the Temperature button to access the “Sleep Mode Power Down %.” The menu will flash a number that corresponds to the percentage of energy consumption compared to normal operation. Press the “Up-Scroll” or “Down-Scroll” button to reach the desired sleep mode energy consumption setting. See “Sleep Mode Power Down %” description in the previous table for an important warning notice. 3. Press and release the Clock button.
5. After you have turned on the password feature, press the Temperature button to set the desired password. After pressing the Temperature button to set a password, the display will read “XXXX” with the first character flashing. 6. Press the “Up-Scroll” or “Down-Scroll” button to locate the desired alpha-numeric character. Once the desired character has been selected, press the Temperature button to move to the next character. Perform the same operation to set each of the four characters.
GENERAL VIEW – 2030 SERIES LETTER A B C D E F G H I J K L M N P R S T V W X Y Z AA BB CC DD EE FF GG HH Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown 24 PART NUMBER 370729 370731 370730 370733 370734 369492 369129 370342 370735 370736 370737 370738 370739 370740 370364 370741 370742 370743 370744 370745 370746 370747 370748 370749 370750 370751 370732 370752 370753 370754 370767 370755 370466 370756 370757 370758 27511SP 370759 370540 370180 370760 370
GENERAL VIEW – 2030 SERIES Fusion Toaster Series Service Manual 25
GENERAL VIEW – 2040 SERIES LETTER PART NUMBER A B C D E F G 370778 370779 370780 370781 370782 370180 370784 370734 369129 369492 370342 370785 370736 370786 370741 370742 370787 370739 370740 370364 370743 370744 370745 370788 370789 370790 370791 370792 370747 370793 370794 370749 370795 370732 370796 370797 370798 370767 369303 370755 370466 370756 370757 27511SP 370799 370540 370761 370763 370800 370801 370764 370802 370766 370760 H I J K L M N O P R S T U W X Y Z AA BB CC DD EE FF GG HH JJ KK Not S
GENERAL VIEW – 2040 SERIES Fusion Toaster Series Service Manual 27
CONVEYOR VIEW – 2030 SERIES LETTER PART NUMBER 10001377 28 DESCRIPTION Complete Conveyor Assembly A 370481 DTF, Flanged Bearing B 370768 Conveyor Shaft, Idler C 370769 Sprocket, Idler D 370770 Wldmt, Bushing, Shaft E 370771 Wire Belt Assembly F 370772 Splice Clip G 370773 Middle Crumb Tray H 370745 Toaster Gear Sprocket I 370774 Wldmt, Bushing, Shaft J 370775 Conveyor Shaft, Drive K 370776 Drive Sprocket L 370777 Outer Crumb Tray M 10001380 Tray Support Bracket Fus
CONVEYOR VIEW – 2040 SERIES LETTER PART NUMBER 10000907-01 10000907-02 A B C D E F G H I J K L M 370481 370803 370804 370770 370806 370808 370805 370745 370774 370807 370776 370809 10000864-01 Fusion Toaster Series Service Manual DESCRIPTION Complete Conveyor Assembly Models 2040-000-U, 2041-000-U, 2042-000-E Complete Conveyor Assembly Models 2040-001-U, 2041-001-U, 2042-001-E DTF, Flanged Bearing Conveyor Shaft, Idler Sprocket, Idler Wldmt, Bushing, Shaft Wire Belt Assembly Splice Clip Middle Crumb Tr
Lincoln Foodservice Products, LLC 1111 North Hadley Road Fort Wayne, Indiana 46804 United States of America Telephone: (260) 459-8200 U.S. Fax: (888) 790-8193 • Int’l Fax: (260) 436-0735 Technical Service Hot Line (800) 678-9511 www.lincolnfp.
