Owner's Manual

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INSTALLATION AND OWNER’S MANUAL

As of date of

manufacture, meets all

ANSI/UL 325 Safety

Requirements for

Vehicular Garage

Door Operators

110060

TABLE OF CONTENTS

Pre-Power On Installation Checklist ...............14

Section E: Operation & Adjustments.....................15

Important Safety Instructions .........................15

Turning on the Power ......................................15

Basic Operating Parameters ...........................15

Manual Door Operation..................................... 9

Adjustments .....................................................16

Opening Travel Adjustments...........................16

Open & Closing Force Adjustment .................16

Setting The Close Limit ...................................16

Obstruction Sensing Adjustment....................16

Testing The Obstruction Sensing ...................17

Positive Mechanical Lock Adjust ....................18

Alignment of Safe Finish Photoelectric ..........18

Photoelectric Obstruction Test .......................18

Wiring Diagram .......................................................19

Troubleshooting Guide ..........................................19

Warranty Information .............................................20

INSTALLER: Place this manual in the plastic envelope provided and

permanently attach to the wall near the pushbutton.

READ THIS MANUAL CAREFULLY BEFORE INSTALLATION OR USE

WARNING

Indicates a

MECHANICAL

hazard of INJURY

OR DEATH. Gives

instructions to avoid

the hazard.

CAUTION

READ THESE STATEMENTS CAREFULLY AND FOLLOW THE INSTRUCTIONS CLOSELY

The Warning and Caution boxes throughout this manual are there to protect you and your equipment.

Pay close attention to these boxes as you follow the manual.

WARNING CAUTION

Indicates an ELECTRICAL

hazard of DAMAGE to the

door, door operator, or

equipment. Gives

instructions to avoid the

hazard.

Indicates an

ELECTRICAL hazard

of INJURY OR

DEATH. Gives

instructions to avoid

the hazard.

Indicates a MECHANICAL

hazard of DAMAGE to the

door, door operator, or

equipment. Gives

instructions to avoid the

hazard.

Product Features ......................................................2

Tools Required..........................................................2

Component Identification ........................................3

A: Assembly Instructions ....................................3

Identify Your Door Type ...........................................4

B: Important Installation Instructions.....................5

C: Installing the Operator ........................................6

Mounting the Front Bracket...............................6

Mounting the Power Head .................................7

Door Bracket Installation...................................7

Door Arm Installation.........................................8

Connecting Electrical Power .............................9

The Convenience Lamp .....................................9

D: Control & Auxiliary Equipment..........................10

Standard Wall Button Installation ...................10

Programming the Radio Transmitter ..............11

Programming the Radio Receiver ...................13

Safe Finish™ Photosystem Installation..........13

SAVE THESE INSTRUCTIONS

CHALLENGER 9000M SERIES

Residential Vehicular Garage Door Operator

MODEL NUMBERS 9300M, 9500M, and J9500M

Summary of content (20 pages)

PAGE 1
BY As of date of manufacture, meets all ANSI/UL 325 Safety Requirements for Vehicular Garage Door Operators CHALLENGER 9000M SERIES Residential Vehicular Garage Door Operator MODEL NUMBERS 9300M, 9500M, and J9500M INSTALLATION AND OWNER’S MANUAL INSTALLER: Place this manual in the plastic envelope provided and permanently attach to the wall near the pushbutton. SA VE T HES E I NST R U C T I ONS 110060 READ THIS MANUAL CAREFULLY BEFORE INSTALLATION OR USE TABLE OF CONTENTS Product Features ............
PAGE 2
PRODUCT FEATURES The purpose of this booklet is to provide assembly, installation and operation information concerning the herein described Residential Garage Door Opener and related Accessory Products. NOTICE IT IS IMPORTANT THAT THIS INSTRUCTION MANUAL BE READ AND UNDERSTOOD COMPLETELY BEFORE INSTALLATION OR OPERATION IS ATTEMPTED. NOTICE THE IMPORTANT SAFEGUARDS AND INSTRUCTIONS IN THIS MANUAL CANNOT COVER ALL POSSIBLE CONDITIONS AND SITUATIONS WHICH MAY OCCUR DURING ITS USE.
PAGE 3
COMPONENT IDENTIFICATION TRANSMITTER WALL BRACKET DOOR ARM and ROD POWER HEAD/DRIVE RAIL ASSEMBLY MANUAL RELEASE TAG SENSOR ‘L’ BRACKET DOOR BRACKET PUSHBUTTON “WARNING” LABEL SENSOR ‘U’ BRACKET BELL WIRE SPOOL SAFE FINISH PHOTOSYSTEM SENSORS 110046 110045 OPENER HARDWARE BAG WALL PUSHBUTTON SAFE FINISH HARDWARE RED RELEASE KNOB A: ASSEMBLY INSTRUCTIONS Force Adjusting PlasticInsert Locking Nut 110047-1 DOOR ARM Spring TUBE SECTION Assembled and In Position Spring STEP 2: Protect the Po
PAGE 4
ASSEMBLY INSTRUCTIONS The power head drive unit limit lever protrudes up through the rail/chain assembly sensing plate. Take care not to bend the lever when assembling. Slide the power head drive unit forward until the gear meshes with the rail/chain assembly drive gear. Check to make sure the 110047-2 Limit Lever front guide tabs on the power head unit are securely locked on the rail/chain assembly.
PAGE 5
B: IMPORTANT INSTALLATION INSTRUCTIONS WARNING! TO REDUCE THE RISK OF SEVERE INJURY OR DEATH READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS! AN UNBALANCED DOOR OR ONE THAT STICKS OR BINDS MAY PREVENT THE SENSING SYSTEM FROM WORKING PROPERLY, CAUSING INJURY OR DEATH. ENSURE DOOR IS PROPERLY BALANCED AND ELIMINATE ANY STICKING OR BINDING PRIOR TO INSTALLATION OF OPERATOR.
PAGE 6
C: INSTALLING THE OPERATOR VERTICAL CENTERLINE HORIZONTAL LINE 104369 WARNING Mounting the Front Bracket — Sectional Doors and One-Piece Doors with Track (For One-Piece Doors without track see Step 1A, next): Mark a vertical centerline on the header above the door. By manually raising the door, determine the high arc of the door’s travel (see illustrations on page 4) and using a level, transfer this measurement to the header (see illustration at left).
PAGE 7
C: INSTALLING THE OPERATOR position. Allow 2” of space between the tee rail and the door (at the high arc position) as shown in the illustration on page 9. The opener will be angled as shown. This is necessary for proper operation. NOTE: Since the opener will be secured permanently in this position, open and close the door a few times to be sure the door does not rub on the Tee Rail and that you have allowed the proper clearances before proceeding.
PAGE 8
C: INSTALLING THE OPERATOR Step 8: Connecting Door Arm to Trolley 110053-2 (THIS IS FOR SECTIONAL DOORS ONLY - FOR ONE PIECE DOORS PROCEED TO STEP 10) The door arm assembly consists of the door arm tube section and door Trolley arm rod which are packaged separately. To assemble, screw the door (Close Limit arm rod into the the door arm tube in a clockwise direction Position) approximately ten turns.
PAGE 9
C: INSTALLING THE OPERATOR Closed Limit Stop Location 110055-1 Open Limit Stop Location Fully Closed Trolley Fully Open Door Arm Door Arm Connection Closed Door Open Door Door Arm Bracket Slide door arm and trolley toward door; connect the tube assembly to the door bracket with the 3/8” diameter bolt and locking nut, tightening enough to allow for door arm pivot. Do not overtighten the locking nut.
PAGE 10
D: CONTROL AND AUXILIARY EQUIPMENT INSTALLATION OF A STANDARD WALL PUSH BUTTON A standard wall push button is packaged with your opener. Do not use a door bell button with light. The operating parameters for the standard wall push button are outlined on page 15. The standard wall button is included with your opener.
PAGE 11
D: CONTROL AND AUXILIARY EQUIPMENT Remote Control Radio System As your transmitter is pre-coded at the factory with three of over 19,000 unique codes. As such, it is possible to control a single operator or a group of operators at one location or at multiple locations. The transmitter may be mounted on a visor using the metal visor clip (included) or attached to a key-chain with the built-in attachment. Your Remote Control Radio System transmitter is compatible with the HomeLink® systems.
PAGE 12
D: CONTROL AND AUXILIARY EQUIPMENT TEACHING THE OPERATOR THE TRANSMITTER CODE Press Learn Enable button on the opener back panel Red LED and work light on the operator will turn ON (Note: Your radio system will learn 8 different transmitter Green LED codes.
PAGE 13
D: CONTROL AND AUXILIARY EQUIPMENT INSTALLATION OF THE SAFE FINISH PHOTOSYSTEM STEP 1: Mark the position of the SAFE FINISH™ Photosystem as follows: Mark a line on the left and right door jamb (close to the door track) FOUR (4) 104382 inches AND SIX (6) inches above the floor. The top mark is the maximum height and the bottom line is the minimum height that the photosystem accessory can be placed. STEP 2: Mount the Photosystem "L" Brackets as follows: A.
PAGE 14
D: CONTROL AND AUXILIARY EQUIPMENT C. Connect the interconnect wire pair to the garage door opener terminals marked "1" & "4". Although not required, it is suggested that the "trace" be connected to Terminal 4. See wiring diagrams, below and page 19. 14 Tighten all mounting screws and bolts. Final alignment and the system test is covered on Page 18, “Operation and Adjustment Instructions”.
PAGE 15
E: OPERATION AND ADJUSTMENT INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS WARNING! TO REDUCE THE RISK OF SEVERE INJURY OR DEATH READ AND FOLLOW ALL INSTRUCTIONS! • NEVER LET CHILDREN OPERATE OR • PLAY WITH DOOR CONTROLS. KEEP THE REMOTE CONTROL AWAY FROM CHILDREN. ALWAYS KEEP A MOVING DOOR IN SIGHT AND KEEP PEOPLE AND OBJECTS AWAY FROM THE DOOR AREA UNTIL THE DOOR IS COMPLETELY CLOSED. NO ONE SHOULD CROSS THE PATH OF A MOVING DOOR. • NEVER GO UNDER A STOPPED, PARTIALLY OPEN DOOR.
PAGE 16
E: OPERATION AND ADJUSTMENT INSTRUCTIONS Adjustment #1: Opening Travel Your opener is assembled at the factory with the trolley in the forward position with the open limit stops snapped in place on the chain, set for a standard door. If you door is non-standard, move BOTH open limit stops, located just behind the trolley. As an example: For a 6 FT, 6 INCH door, move both open limit stops six inches or 12 links toward the power head unit.
PAGE 17
E: OPERATION AND ADJUSTMENT INSTRUCTIONS Adjustment #4: Obstruction Sensing If the door reverses when it comes into contact with the floor, move the close limit stop, located on the left side (Closing Direction) (inside looking out, see figure Adjustment #1), towards Your opener is designed to automatically reverse the door during closing travel whenever it comes into contact with an object up to the last 1-1/2 inch of travel above the floor.
PAGE 18
E: OPERATION AND ADJUSTMENT INSTRUCTIONS Adjustment #5: Lock Adjustment Positive Mechanical the rail stop and move it behind the chain latch The garage door opener is designed with an automatic mechanical locking system. This lock secures the door in the fully closed position. assembly with a gap of 1/2” between “stop” and “latch”. Rail “Stop” Stop Limits 1/2” “Latch” 110057-1 To adjust, activate your opener and allow the door to go to its fully closed position.
PAGE 19
E: OPERATION AND ADJUSTMENT INSTRUCTIONS POWER IN 112074 - CLOSE - L1 BLACK L2 WHITE GROUND BLACK BLACK WHITE FIELD WIRING TERMINAL FUNCTION WHITE 4 3 2 1 0 GREEN PHOTOELECTRIC 24 VDC RADIO COMMON PUSH BUTTON - OPEN WHITE LIMIT/SENSING SWITCH LIMIT/SENSING SWITCH BLUE MOTOR CONTROL BOARD P2 WHITE RED WHITE RED WHITE BLUE 7 6 5 4 3 2 1 FIELD WIRING TERMINALS 4 3 2 1 0 SAFE FINISH PHOTOELECTRIC PUSHBUTTON/ SUPER STATION P1 1 3 5 7 9 11 13 GREEN BROWN BLACK BLACK RED BLUE BLAC
PAGE 20
Manufacturer’s Limited Warranty Allstar warrants its 9000M Series Challenger residential vehicular garage door openers as follows: A. The drive train to be free from defects in materials and workmanship for: Models 9300M/9500M/J9500M: for 10 years from the date of purchase by the original purchaser. The drive train includes the motor, rails, frame and chain. B.