INSTALLATION & OPERATION MANUAL T650N SERIES CRYOGENIC TRUCK TOTALIZER DOC #: MN-650.
Sponsler, Inc. T650N Series Cryogenic Truck Totalizer pg 2 DOC# MN-650 TABLE OF CONTENTS Page# INTRODUCTION ........................................................................................................................... 3 General ..................................................................................................................................... 3 Theory of Operation .............................................................................................................
Sponsler, Inc. T650N Series Cryogenic Truck Totalizer pg 3 DOC# MN-650 INTRODUCTION General The Model T650N Truck Totalizer provides flow totalization in any engineering unit. The totalized flow is displayed via an accumulating 8 digit Liquid Crystal Display (LCD) electronic counter and an 8 digit resettable LCD.
Sponsler, Inc. T650N Series Cryogenic Truck Totalizer pg 4 DOC# MN-650 INSTALLATION Inspection All units are completely assembled, tested and inspected at the factory prior to shipment. Upon receipt of the unit, a visual inspection should be conducted to detect any damage that may have occurred during shipment. If the packing case is damaged, notify the local carrier at once regarding his liability. A report should be made to the distributor.
Sponsler, Inc. T650N Series Cryogenic Truck Totalizer pg 5 DOC# MN-650 Initial System Start Up Procedure Assure all Field Terminations are complete, correct and secure. Turn on the T650N and observe that 8 zeros are displayed and the LCD backlighting is on. Depress reset if external reset option was selected. Refer to DWG. # SCI-T650N-REV C-TC-INT Open the T650N enclosure and depress “System Test” S9.
Sponsler, Inc. Bar Graph - T650N Series Cryogenic Truck Totalizer pg 6 DOC# MN-650 D1 - 10 position LED; activated while S9 (system test) is depressed to indicate status of specific functions of the T650N circuitry. normally illuminated; extinguished if either the pickup coil or the signal cable shorts. D2 - normally illuminated; extinguished if either the pickup coil or the signal cable opens. D3 - illuminated if S2 is in “0” position; extinguished if S2 is in “1” position.
Sponsler, Inc. T650N Series Cryogenic Truck Totalizer S7 POSITION 1 2 3 4 5 Example #1: DIVIDER 1 10 100 1000 10000 pg 7 DOC# MN-650 (does not move decimal) (moves decimal right 1 place) (moves decimal right 2 places) (moves decimal right 3 places) (moves decimal right 4 places) K-Factor = 230 pulses per gallon Engineering Units = Gallons 1/230 = .
Sponsler, Inc. T650N Series Cryogenic Truck Totalizer pg 8 DOC# MN-650 Incorporating the “0-1” function: S7 in Position #3 (100 divider; moves decimal right 2 places) Decimal must move to the right of the 1 digit. S3 at 2, S4 at 5, S5 at 6, S6 at 6 S2 in “1” position The meter would indicate a total quantity of 520,001.2 SCF (41,381,600 X .
Sponsler, Inc. T650N Series Cryogenic Truck Totalizer pg 9 DOC# MN-650 Use the “System Test” S9 (Injects 500 Hz signal). Example #6: Calibration Factor = .5279 Time = 60 seconds Divider = 100 T.C. Factor = 1.0529 Substituting: Quantity Displayed = (500 X 60 X .5279) 100 = (15837) 100 X (1.0529) = 158.37 X (1.0529) = X (1.0529) 166.7 The Temperature Correction Factor (T.C.F.) is referenced at the Normal Boiling Point (NBP).
Sponsler, Inc. T650N Series Cryogenic Truck Totalizer pg 10 DOC# MN-650 MODEL 820 TEMPERATURE COMPENSATOR Introduction The Model 820 Temperature Compensator is a highly sophisticated electronic temperature compensation system designed to correct flow information based on product temperature. Inserted between the signal source and recording electronics, the temperature compensator will automatically add or subtract pulses from the pulse train based on temperature of the product being delivered.
Sponsler, Inc. T650N Series Cryogenic Truck Totalizer pg 11 DOC# MN-650 System Setup and Installation The Temperature Compensator has been calibrated for the RTD and tested in the factory. Once the unit is installed, the product selector switch must be set to the correct position for the product being delivered. The following table summarizes the various positions of the product selector switch and the corresponding product.
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Sponsler, Inc. T650N Series Cryogenic Truck Totalizer pg 13 DOC# MN-650 SYSTEM TROUBLESHOOTING Procedures: When a failure is believed to exist, the following procedure will aid in expediting the isolation of the failure. 1. Check all wiring for secure and accurate connections. Ref. DRAWING # T650NIR-1 2. Check that sensitivity (R1) setting is mid-range (11 o’clock), and depress S9. Observe all LED’s and the displays. 3.
Sponsler, Inc. T650N Series Cryogenic Truck Totalizer TROUBLESHOOTING DIAGRAM pg 14 DOC# MN-650 ‘IT DOESN'T WORK" BASIC CONCEPTS 1) DISPLAY ‘ON’ 2) ALL DIAGNOSTIC LEDS ‘ON’ OR ‘FLASHING’ 3) ALL T.C. RANGE LEDS ‘OFF’ 4) DISPLAY COUNTS 5) SYSTEM ACCURACY 6) VAPOR BLOW BY GENRATES COUNT T.C. 100Ω CALIBRATION PROCEDURE A) DISCONNECT RTD B) INSTALL TEMP CAL PLUG C) SET PRODUCT SELECTOR ON T.C.
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Sponsler, Inc. T650N Series Cryogenic Truck Totalizer pg 16 DOC# MN-650 Dimensional Information 6" 4 1/2" MODEL T650N SPONSLER CO., I NC. FLOW MEASURING DEVICES AND CONTROLS 2363 SANDIFER BLVD., WESTMINSTER SC 29693 11 3/4" TC RANGE POWER ALARM POWER SPONSLER CO., I NC. FLOW MEASURING DEVICES AND CONTROLS 2363 SANDIFER BLVD., WESTMINSTER S.C. 29693, 864-647-2065 9" ©2009 Pub. No.
