User's Manual

18 LS420 Universal User Manual V2.91 2003-01-21.doc
Step 3) Test chain length.
i) At minimum boom angle, with no additional weight on the hook block and one part of line
only, lift the boom just enough to have the hook block suspend and clear the sensor chain
and weight.
ii) Hoist slowly until the red two-block warning lights up and the buzzer sounds. Note the
hoisting distance remaining; this distance must be great enough to allow the operator or the
lockout system, if installed, to prevent a two-block event. If necessary, add lightweight chain
between the sensor and weight to increase warning distance. If still insufficient, contact your
service representative.
iii) Raise the boom to the maximum angle and repeat the procedure detailed in Step 2 very
carefully. It will help to have a second person standing off to the side of the crane to closely
monitor the hoisting distance from the hook block to the head sheave block. Verify that the
warning distance is equal to or greater than that determined at the minimum boom angle.
iv) Lower the boom until the weight height becomes visually clear to the operator. Repeat-
edly create two-block, progressively hoisting faster to ensure that the warning and lockout (if
installed) work within acceptable amount of time and distance. Increase the length of the
small chain if needed.
Boom at
minimum
angle, two-
block alarm
triggered.
Hook block stops
rising, two-block
prevented with
safety margin.
Boom at
maximum
angle, two-
block alarm
triggered.
Hook block stops
rising, two-block
prevented with
safety margin.