ForceCut 42i 110v/220v PFC 40amp Plasma Cutter Operating Manual For ForceCut 42i 110v/220v PFC 40AMP Plasma Cutter 1
ForceCut 42i 110v/220v PFC 40amp Plasma Cutter Table of Contents: PG. 3: Thank you From LONGEVITY PG. 4-6: Warranty/Shipping Damage/Order Information PG. 7-9: Warning and Safety Information PG. 10: Specifications and Ratings PG. 11: Installation PG. 12: Front Panel PG. 13: Basic Operation PG. 14: Cutting Methods PG. 15: PT-60 Torch Breakdown PG. 16-18: Troubleshooting PG. 19: Electrical Schematics Drawing PG. 20: Routine Maintance PG.
ForceCut 42i 110v/220v PFC 40amp Plasma Cutter THANK YOU! We, at LONGEVITY, want to thank you for purchasing our product. You are almost ready to experience Longevity Welding first hand. Longevity definitely appreciates your business and understand that this equipment may be overwhelming to setup and operate so we have prepared a manual that will assist you in understand your new plasma cutter/welder.
ForceCut 42i 110v/220v PFC 40amp Plasma Cutter Longevity Global, Inc. 23591 Foley St Hayward, CA 94545 Toll-Free Customer Support: 1-877-LONG-INC / 1-877-566-4462 Website: www.longevity-inc.com Sales: sales@longevity-inc.com Customer Service: help@longevity-inc.com Dealers: dealers@longevity-inc.com Complaints: complaints@longevity-inc.
ForceCut 42i 110v/220v PFC 40amp Plasma Cutter Warranty LONGEVITY Plasma Cutters, Welders, and Multi-Purpose Welders are covered for specific Parts and Labor warranty at our facility. For detailed information regarding your specific LONGEVITY welder or cutter, please view our Terms and Policies page on our website at the following website link: http://www.longevity-inc.com/terms/ . Shipping Damage Your machine is insured against damage during shipping.
ForceCut 42i 110v/220v PFC 40amp Plasma Cutter In Warranty Service Customers, who own machines that are in warranty and require service, should contact our Warranty Department by email at help@longevity-inc.com to obtain a return authorization code. In addition to the warranty we offer, we would like for you to register your product on our website at www.longevity-inc.com/resources. Remember, warranty starts from the date of purchase.
ForceCut 42i 110v/220v PFC 40amp Plasma Cutter Warnings and Safety Welding and plasma cutting may be dangerous to the operator and to bystanders, if the equipment is not operated properly. Welding or cutting must be performed in accordance with all relevant safety regulations. Carefully read and understand this instruction manual before installing and operating this equipment. Changing function modes during welding may damage equipment.
ForceCut 42i 110v/220v PFC 40amp Plasma Cutter its use. Surface noise generated while welding or cutting can be harmful to hearing. In the event of a machine fault. Refer to this instruction manual. If the fault cannot be determined, contact your local dealer or supplier for assistance.
ForceCut 42i 110v/220v PFC 40amp Plasma Cutter Safety Tips Consider the following tips to ensure safe operation of your welding/cutting equipment: Ensure that this welding equipment is installed in an area free of corrosive chemical gases, flammable gases or materials, and explosive chemicals. The area should contain little dust, and have a humidity of no more than 80%. Operate the welding equipment in an area sheltered from direct sunlight and precipitation.
ForceCut 42i 110v/220v PFC 40amp Plasma Cutter Operation Manual Carefully read the operation manual prior to using, installing and maintaining the electric welding machine for the purpose of preventing damages such as fire, electric shock and etc from occurring. Please keep the manual for the reference in the future. Specifications and Parameters Rated input Single-phase，220V/110V，50/60Hz Rated input current（A） 23.4(220V) 33.7(110V) Rated input power（KW） 4.63(220V) 3.
ForceCut 42i 110v/220v PFC 40amp Plasma Cutter Installation Unpacking 1. Inspect each item for possible shipping damage. If damage is evident, contact your distributor and / or shipping company before proceeding with the installation. Input Power Connections Note: Check your power source for correct voltage before plugging in or connecting the unit Gas Connections A. Connecting Gas Supply to Unit Connect the gas line to the inlet port of the gas filter on the rear panel. B.
ForceCut 42i 110v/220v PFC 40amp Plasma Cutter Layout Of The Front And Rear Panel 1. Power Light: The light will illuminate when the unit is powered on 2. Temperature /Over-Heat Light: When the duty cycle is reach, the TEMP will turn on. Once it is safe to operate the machine, the light will turn off. If duty cycle is reached, allow machine to run with the fan on to accelerate cooling. 3. Tip/Air Light When adequate air pressure is reached, the Tip/Air light should turn on 4.
ForceCut 42i 110v/220v PFC 40amp Plasma Cutter Basic Operation 1. Ensure that all cables are connected to the machine. 2. Ensure that the machine’s OFF/ON switch is set to OFF, and plug the machine into the electrical outlet. 3. Connect the air compressor supply line to the air input side on the unit. 4. Turn the ON/OFF switch to ON. The cooling fans should operate and the ON indicator LED or power switch (if applicable) should illuminate. 5.
ForceCut 42i 110v/220v PFC 40amp Plasma Cutter Cutting Methods Different material thicknesses require different cutting techniques. Thin material: Start perpendicular to the work piece. It is unnecessary to angle or start on the edge, as the arc will pass through quickly. Medium material: Angle the torch tip to avoid damaging the tip. Once the arc passes through the material, you may begin cutting normally.
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ForceCut 42i 110v/220v PFC 40amp Plasma Cutter Troubleshooting WARNING There are extremely dangerous voltage and power levels present inside this unit. Do not attempt to diagnose or repair unless you have had training in power electronics measurement and troubleshooting techniques. A. The cutting torch fails to ignite the arc, when press on the torch switch, the TIP/GUN/GAS light on. 1. Gas pressure too high, gas test then adjust gas pressure to 4bar/60psi. B.
ForceCut 42i 110v/220v PFC 40amp Plasma Cutter G. No cutting output; Torch activated, power source on; Gas flows; Fan operates 1. Torch not properly connected to power supply, check that torch leads are properly connected to power supply. 2. Work cable not connected to work piece, or connection is poor, make sure that work cable has a proper connection to a clean, dry area of the workpiece. 3. Faulty components in unit, return for repair or have qualified technician repair per Service Manual. 4.
ForceCut 42i 110v/220v PFC 40amp Plasma Cutter L. Torch cuts but cuts are of low quality 1. Amperage control set too low, increase current setting. 2. Torch is being moved too fast across workpiece, reduce cutting speed. 3. Excessive oil or moisture in torch, hold torch 1/8 inch (3 mm) from clean surface while purging and observe oil or moisture buildup (do not activate torch). If there are contaminants in the gas, additional filtering may be needed.
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ForceCut 42i 110v/220v PFC 40amp Plasma Cutter Routine Maintenance The life of your machine and the quality of the work performed using your machine, will be enhanced by practicing periodic routine maintenance. • At regular intervals, clear dust that may accumulate in the machine using clean and dry compressed air. If the working condition has heavy smoke and pollution, the welding machine should be cleaned once a month. • Keep the machine exterior clean with mild soap and water.
ForceCut 42i 110v/220v PFC 40amp Plasma Cutter LONGEVITY® Global, Inc. thanks you for your purchase and the opportunity to be able to serve you. If, after reviewing this manual, you have any problems in setting up or operating your machine, contact us at help@longevity-inc.com. LONGEVITY® Global, Inc. Toll-Free 1-877-LONG-INC / 1-877-566-4462 Website: www.longevity-inc.com Sales: sales@longevity-inc.com Customer Service: help@longevity-inc.com Dealers: dealers@longevity-inc.
