ProMTS 200 200AMP Synergic MIG/TIG/STICK Operating Manual For ProMTS 200 200 Amp Synergic MIG, DC TIG, STICK Welder -1-
ProMTS 200 200AMP Synergic MIG/TIG/STICK Table of Contents: PG. 3: Thank you From LONGEVITY PG. 4-5: Warranty/Shipping Damage/Order Information PG. 6-8: Warning and Safety Information PG. 9: General Description PG. 9-: Specifications PG. 11: MIG gun dissection PG. 12-14: MIG Gun and Wire Mechanisim Instructions PG. 15-19: Operating Instructions PG. 20-21: Routine Maintenece PG. 22: Electronic Schematics PG.
ProMTS 200 200AMP Synergic MIG/TIG/STICK THANK YOU! We, at LONGEVITY, want to thank you for purchasing our product. You are almost ready to experience Longevity Welding first hand. Longevity definitely appreciates your business and understand that this equipment may be overwhelming to setup and operate so we have prepared a manual that will assist you in understand your new plasma cutter/welder.
ProMTS 200 200AMP Synergic MIG/TIG/STICK Warranty LONGEVITY Plasma Cutters, Welders, and Multi-Purpose Welders are covered for specific Parts and Labor warranty at our facility. For detailed information regarding your specific LONGEVITY welder or cutter, please view our Terms and Policies page on our website at the following website link: http://www.longevity-inc.com/terms/ Shipping Damage Your machine is insured against damage during shipping.
ProMTS 200 200AMP Synergic MIG/TIG/STICK In Warranty Service Customers, who own machines that are in warranty and require service, should contact our Warranty Department by email at help@longevity-inc.com to obtain a return authorization code. In addition to the warranty we offer, we would like for you to register your product on our website at www.longevity-inc.com/resources. Remember, warranty starts from the date of purchase.
ProMTS 200 200AMP Synergic MIG/TIG/STICK Warnings and Safety Welding and plasma cutting may be dangerous to the operator and to bystanders, if the equipment is not operated properly. Welding or cutting must be performed in accordance with all relevant safety regulations. Carefully read and understand this instruction manual before installing and operating this equipment. Changing function modes during welding may damage equipment. Before welding, disconnect the electrode-holder cable from the equipment.
ProMTS 200 200AMP Synergic MIG/TIG/STICK Welding splash is a fire hazard. Keep flammable material away from the work place. Keep a fire extinguisher nearby, and have all personnel trained in its use. Surface noise generated while welding or cutting can be harmful to hearing. In the event of a machine fault. Refer to this instruction manual. If the fault cannot be determined, contact your local dealer or supplier for assistance.
ProMTS 200 200AMP Synergic MIG/TIG/STICK Safety Tips Consider the following tips to ensure safe operation of your welding/cutting equipment: Ensure that this welding equipment is installed in an area free of corrosive chemical gases, flammable gases or materials, and explosive chemicals. The area should contain little dust, and have a humidity of no more than 80%. Operate the welding equipment in an area sheltered from direct sunlight and precipitation.
ProMTS 200 200AMP Synergic MIG/TIG/STICK General Description: The ProMTS 200 portable DC(Only) multi-process 200AMP MIG welder,200 Amp TIG welder and a 170A Stick Welder! This multipurpose welding machine has the full capability of welding any kind of metal including aluminum with Flux-Cored wire This machine is the total package! This welder is designed for light weight industrial welding, and perfect for the home or shop fabricator! Installation and Adjustments Specifications: Model ProMTS 200 Paramete
ProMTS 200 200AMP Synergic MIG/TIG/STICK Dissection graphics for the MIG GUN 4 5 6 9 11 10 3 2 1 3.1 19 17 16 15 8 7 18 13 12 14 13 12 11 10 NO. 1 9 8 7 6 5 4 3.1 3 2 3 3.1 4 5 2 1 IFT0063 螺丝 M4X6 UNI 6107 IHJ0645 二氧化碳欧式后把套 电缆护套 12-16-25 MMQ IHJ0028 Description 同轴电缆组/16mmq/3米 ICN0663 The parts11 list for the MIG GUN 14 6 序号 7 图 号 blue Front 喷嘴 D.12 14-15AK handle 描 述 Torch Switch 21.8mm 序号 图 号 18 17 IHJ0782 电缆支撑用球节 15AK Tip D.12 24KD IHJ0715 手柄锁紧环 1 Electric螺丝nozzle 0.
ProMTS 200 200AMP Synergic MIG/TIG/STICK Operation for the MIG GUN 1. Service the wire feed mechanism at least every time the reel is changed. ·Check the wear of the feed roll groove and change the feed roll when necessary. ·Clean the welding gun wire guide with compressed air. 2. Cleaning the wire guide Pressure of the feed rolls remove metal dust from the filler wire’s surface which then finds its way to the wire guide.
ProMTS 200 200AMP Synergic MIG/TIG/STICK Maintenance of the wire feed mechanism - 12 -
ProMTS 200 200AMP Synergic MIG/TIG/STICK NO. Parts Qty NO. Parts 1 Wire feed motor 1 10 2 Key 1 11 Spring 1 3 Feed roller 1 12 Reel cover 1 4 Locking screw 1 13 Screw washer 1 5 Machine 1 14 Wire guide tube 1 6 Connector 1 15 Wire reel shaft 1 7 Screw thimble 1 16 Shaft core 1 8 Screw nut 1 17 Washer 1 9 Feed strut 1 Locking cover Qty 1 Changing the feed roll groove The feed roller (No.3 in the picture) is factory set for welding filler wires of 08-1.
ProMTS 200 200AMP Synergic MIG/TIG/STICK Straighten the wire end for approximately 20 cm and cut the wire in the straightened location. Open the pressure control level which then opens the feed gear. Thread the wire through the wire’s rear guide to the gun’s wire guide. Close the feed gear and fasten it with the pressure control lever. Make sure that the wire runs in the feed roll groove. Adjust the compression pressure with the pressure control lever no higher than to the middle of the scale.
ProMTS 200 200AMP Synergic MIG/TIG/STICK Operation Layout for the front panel - 15 -
ProMTS 200 200AMP Synergic MIG/TIG/STICK 1. Welding Process Selection: Pressing the button selects between MIG/TIG and STICK 2. Current display: Welding amperage display when machine is working, Set amperage display before welding. 3. Voltage display: Welding voltage display when machine is working, Set voltage display when in MIG mode before welding. 4. Wire Material Selection: Pressing button selects the type of wire material while in MIG mode. 5.
ProMTS 200 200AMP Synergic MIG/TIG/STICK Welding operation MIG mode operation: 1. Shielding Gas choice When the wire material is Fe, the shielding gas is 80%Ar + 20%CO2 ； When the wire material is Ss, the shielding gas is 98%Ar + 2%O2 ； When the wire material is Al, the shielding gas is 100%Ar. 2. Welding state choice Press the Welding Process Selection button, choose MIG manner and the MIG LED is lighted； MIG TIG MMA Press the wire diameter key, choose the wire diameter from (0.6—1.0)； 0.
ProMTS 200 200AMP Synergic MIG/TIG/STICK the wire diameter key to choose the manual mode. SPL state is manual mode, the wire feed speed and welding voltage is adjusted separately. Note：The current display is the wire feed speed (cm/min). 3.
ProMTS 200 200AMP Synergic MIG/TIG/STICK Welding parameters Wire diameter (mm) Welding current (A) Plate thickness (mm) 0.6 25-110 1.0-1.6 0.8 35-160(200) 1.0-2.3 0.9 45-160(200) 1.0-2.3 1.0 45-160(200) 1.2-6 .
ProMTS 200 200AMP Synergic MIG/TIG/STICK Routine Maintenance The life of your machine and the quality of the work performed using your machine, will be enhanced by practicing periodic routine maintenance. At regular intervals, clear dust that may accumulate in the machine using clean and dry compressed air. If the working condition has heavy smoke and pollution, the welding machine should be cleaned once a month. Keep the machine exterior clean with mild soap and water.
ProMTS 200 200AMP Synergic MIG/TIG/STICK after getting rid of the above problems, you can poke the blade by the rotation direction of fan. If the fan rotates normally, the start capacity should be replaced; If not, change the fan. Observe that whether the fast connector is loose or overheated. if the arc welding machine has the above problems, it should be fastened or changed. Observe that Whether the current output cable is damaged. If it is damaged, it should be wrapped up, insulated or changed.
C B 1 AC1 AC2 GDN 3 1 AC + - -24V AC Fan GAS 2 4 2 Switch Power Supply 3 ZBYQ OC1 Motor PCB Control PCB OC2 OUT+ OUT- 4 - 22 - QD1 QD2 NTC D ProMTS 200 200AMP Synergic MIG/TIG/STICK Electrical schematic drawing
LONGEVITY® Global, Inc. thanks you for your purchase and the opportunity to be able to serve you. If, after reviewing this manual, you have any problems in setting up or operating your machine, contact us at help@longevity-inc.com. LONGEVITY® Global, Inc. Toll-Free 1-877-LONG-INC / 1-877-566-4462 Website: www.longevity-inc.com Sales: sales@longevity-inc.com Customer Service: help@longevity-inc.com Dealers: dealers@longevity-inc.
