• Direct Vent Freestanding Stove • Natural Gas or Propane • Vent Horizontally or Vertically • Standard Residential • Mobile Home Approved Tested and Listed by Featuring the WARNING: - Omni-Test Laboratories, Inc. Beaverton, Oregon Report # 028–S–28-5 ANSIZ21.88, Burner If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
Introduction 2 Introduction We welcome you as a new owner of a Lopi Berkshire stove. In purchasing a Berkshire you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Berkshire is one of the finest home heaters the world over. This manual will explain the installation, operation, and maintenance of this stove.
Table of Contents Introduction 3 Operation Introduction & Important Information................2 Before You Begin .........................................25 Location of Controls .....................................25 Safety Precautions Safety Precautions ......................................4 Features & Specifications Starting The Pilot .........................................26 Starting the Stove for the First Time .................27 Turning the Stove On and Off .........................
Safety Precautions 4 • IF YOU SMELL GAS: * * * * * Do not light any appliance Extinguish any open flame Do not touch any electrical switch or plug or unplug anything Open windows and vacate building Call gas supplier from neighbor's house, if not reached, call fire department • This unit must be installed by a qualified installer to prevent the possibility of an explosion. Your dealer will know the requirements in your area and can inform you of those people considered qualified.
Safety Precautions • • • • A A AA AA AA AA A Do not place clothing or other flammable items on or near the heater. Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it. • Light the heater using the built-in piezo igniter. Do not use matches or any other external device to light your heater. The viewing glass should be opened only for lighting the pilot or conducting service.
Specifications 6 Features: - Installation Options: Ember Fyre™ Burner for "Wood Fire" Look Works During Power Outages (millivolt system) High Efficiency Optional Thermostat or Remote Control Optional Blower for Quicker Heat Distribution Convenient Operating Controls Variable-Rate Heat Output Low Maintenance - Freestanding Stove - Horizontal or Vertical Vent - Residential or Mobile Home - Straight or Corner Placement - Bedroom Approved Heating Specifications: Approximate Heating Capacity (in sq
Installation 7 (for qualified installers only) Installation Warnings: ! ! ! ! ! ! ! ! Failure to follow all of the requirements may result in property damage, bodily injury, or even death. This heater must be installed by a qualified installer who has gone through a training program for the installation of direct vent gas appliances. This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A. follow ANSI Z223.1 and NFPA 54(88), in Canada follow B-149.
Installation 8 (for qualified installers only) Installation Hints: • If converting to LP, convert the appliance prior to installation. • The blower is easiest to install prior to installation. Because the blower is located near the gas inlet location, we recommend using the included pipe and elbow to route the gas inlet around the blower position. • Install the logs last - they are fragile.
Installation 9 (for qualified installers only) Heater Placement Requirements • Heater must be installed on a level surface capable of supporting the heater and vent • Due to the high temperature, the heater should be located out of traffic and away from furniture and draperies.
Installation 10 (for qualified installers only) Gas Line Installation ! The gas line must be installed in accordance with all local codes, if any; if not, follow current ANSI Z223.1 or NFPA 54 in the USA and the current CGA B149 in Canada. ! The heater and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig (3.45 kPA). For pressures under 1/2 psig (3.
Installation 11 (for qualified installers only) Vent Requirements ! Always maintain the required 1” clearance (air space) to combustible materials to prevent a fire hazard. Do not fill air spaces with insulation. ! The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use it’s own separate vent system.
Installation 12 (for qualified installers only) Approved Vent Configurations Restrictor Position • A restrictor is built into the appliance to control the flow rate of exhaust gases. This ensures proper flames for the wide variety of vent configurations. Depending upon the vent configuration, you may be required to adjust the restrictor position. The charts for approved vent configurations describe which position the vent restrictor must be in.
Installation 13 (for qualified installers only) • 40' (max) 24’ Maximum Offset The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position.
Installation 14 (for qualified installers only) Approved Venting Configurations with a Horizontal Termination and One 90° Elbow 19' (max) 24 ' (max) 20 feet 15 feet The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. 10 feet • 5 feet If using a Snorkel Termination (14” or 36”) add the snorkel height to the vertical height (snorkel terminations are used primarily for basement installations).
Installation 15 (for qualified installers only) Approved Venting Configurations with a Horizontal Termination and Two Elbows (one 90° vertical and one 90° or 45° horizontal elbow) 19' (max) 24 ' (max) 10 feet 20 feet The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. 15 feet • 5 feet If using a Snorkel Termination (14” or 36”) add the snorkel height to the vertical height (snorkel terminations are used primarily for basement installations).
Installation 16 (for qualified installers only) Approved Venting Configurations with a Horizontal Termination and Three 90° Elbows (all vertical) The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. 21' (max) 20 feet 15 feet 5 feet 24 ' (max) • 10 feet If using a Snorkel Termination (14” or 36”) add the snorkel height to the vertical height (snorkel terminations are used primarily for basement installations).
Installation 17 (for qualified installers only) Approved Venting Configurations for Vertical Terminations with Two 90° Elbows 40' (max) 24 ' (max) 20 feet 5 feet 10 feet 15 feet The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position.
Installation 18 (for qualified installers only) Approved Venting Configurations for Vertical Terminations with Three 90° Elbows (Two 90° Vertical and One 45° or 90° Horizontal Elbow) 40' (max) 24 ' (max) 20 feet 15 feet 5 feet 10 feet The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position.
Installation 19 (for qualified installers only) Vent Termination Requirements (see illustration below) ! Venting terminals shall not be recessed into a wall or siding. A Minimum 9" clearance from any door or window B Minimum 12" above any grade, veranda, porch, deck or balcony C Minimum 12" from outside corner walls D Minimum 12" from inside corner walls Roof Surface 11” Min. 6” Min.
Installation 20 (for qualified installers only) Finalizing the Installation ! Make sure the gas control valve is “OFF” and the heater is cool prior to conducting service. 1 Remove the face and glass (see page 22) 2 Install the log set and coals (see page 24). ! We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up.
Installation 21 (for qualified installers only) ! If the vent configuration is installed incorrectly the vent may cause the flames inside the heater to lift or “ghost” – a dangerous situation. Inspect the flames after installation to insure proper performance. If the vent configuration is correct, yet the flames are lifting or ghosting, shut off gas to the heater and contact the dealer for information on remedying the problem.
Finalizing the Installation (for qualified installers only) 22 Face and Glass Removal ! Make sure the gas control valve is “OFF” and the heater is cool prior to conducting service. b Open the two latches holding the glass frame in place - follow the directions shown below a Spring Pin Lift the stove top off the stove and place it aside. Top of Firebox Insert the 1/4 into the sprin pin.
Finalizing the Installation (for qualified installers only) Glass Frame Removal and Installation (continued) The spring pin can come loose from the latch assembly. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the spring pin if it becomes loose. To re-install the spring pin, first insert this end into a 1/4” key. NOTE: The spring pins can be installed with the glass frame in place or removed.
Finalizing the Installation (for qualified installers only) 24 Log Installation ! Make sure the gas control valve is “OFF” and the heater is cool prior to conducting service. ! Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. NOTE: The burner must be correctly positioned.
Operation 25 Before You Begin Warning: Read this entire manual before you use your new stove (especially the section "Safety Precautions" on pages 4 & 5). Failure to follow the instructions may result in property damage, bodily injury, or even death. Warning: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.
Operation 26 Starting The Pilot Flame The pilot flame is required to ignite the main burners (it also plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to "OFF". However, the pilot will go out if the gas is shut off, the propane tank runs out (or low) or if the stove malfunctions. If the pilot turns off frequently, call your dealer for information.
Operation 27 Starting the Stove for the First Time Fumes from the Painted Surfaces Curing Burn the heater at a medium setting for approximately one hour the first time. This will cure the painted surfaces. Fumes from the paint curing and oil burning off the steel may occur. This is normal. We recommend you open the window to vent the room. Condensation Water may appear on the glass each time you start the heater - this is normal. Blue Flames The flames will be blue when first started.
Operation 28 Adjusting the Blower Speed (optional) The blower helps transfer the heat from the heater into the room. It will not turn on until the heater is up to temperature (approximately 10 minutes after starting). See the illustration below for instructions on adjusting the blower speed. OFF Turn the dial all the way counterclockwise until it clicks off. ON OFF LOW HIGH Turn the dial all the way clockwise. The high position is all the way counterclockwise, without clicking off.
Maintenance (for qualified service personnel only) 29 Maintaining Your Stove's Appearance Painted Surfaces • Painted surfaces should be cleaned with a duster. If scratches occur, lightly sand the area with fine sandpaper. Clean the area and, with the stove cool, apply one or two thin coats of stove paint to the area (mask the area to avoid overspray). Allow the stove to dry, then turn the stove on to cure the paint (1 hour on medium).
Maintenance (for qualified service personnel only) Troubleshooting Table Problem: Pilot Will Not Light Main Burners Will Not Start Remote Control Does Not Work Thermostat Does Not Work Optional Blower Does Not Work Possible Cause: Don't Call for Service Until You: A gas shut off valve is turned off Check all gas shut off valves The gas control knob isn't turned to "PILOT" See "Starting the Pilot Light" Step C The valve control knob isn't pushed in See "Starting the Pilot Light" Step C The
Maintenance (for qualified service personnel only) 31 How this Stove Works ! This stove was designed with safety as the primary concern. Many of the components inside this stove are for safety purposes. Therefore, only certified gas service technicians should service this stove. What Turns the Main Burners On and Off When heated, the thermopile generates electricity (a very small amount measured in "Millivolts"). This electricity is used to operate the main burners.
Maintenance 32 (for qualified service personnel only) Wiring Diagram Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
Safety Label 33 The safety (listing) label is on the back of the stove. A copy of the safety label is shown below. Berkshire Vented Gas Fireplace Heater Report No. 028-S-28-5 Certified for USA & Canada Tested to: ANSI Z21.88b-1999/CSA 2.33-M99 “Vented Gas Fireplace Heater”, CAN/CGA 2.
Limited 7 Year Warranty 34 To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.
Optional Equipment (for qualified installers only) 35 Optional Accessories • Double Doors, New Iron 99300490 • Double Doors, Oxford Brown 99300491 • Double Doors, Taupe 99300492 • Grill Cover, FyreStone 99600205 • Grill Cover, New Iron 99600207 • Grill Cover, Oxford Brown 99600208 • Grill Cover, Taupe 99600209 • Hearth Pad, Granite 99600211 • Hearth Pad, Travertine 99600213 • Hearth Pad, Soapstone 99600210 • Remote Thermostat 99300653 • Remote Thermostat - Modulating 99
Optional Equipment 36 (for qualified installers only) LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use. 1 Remove the face and glass (see page 22). Remove the log set (if installed - page 24) 2 Remove the burner (see illustration below). Remove the ember trays from both sides of the burner. AA AA AA Reach into the firebox and lift the burner upwards. AA A AA AAA Do not lift burner out by the pins.
Optional Equipment 3 (for qualified installers only) 37 Follow the directions below to remove the natural gas orifice. Apply thread sealant to the LP orifice ( it has ".062" stamped on it) and tighten in place with a 1/2" open end wrench. Replace and secure the mixing tube. Remove the four screws a holding the mixing tube in place. 1/4" Nutdriver b A AA AAA Remove the mixing tube from the air shutter by sliding it to the left.
Optional Equipment 38 5 (for qualified installers only) Remove the regulator from the front of the gas control valve. Replace with the propane regulator, using the new gasket and screws included with the regulator. NOTE: Leak test this area after the heater is installed, gas is connected, and the main burner is lit. a c Remove and discard the three screws using a slotted screwdriver of Torx T-20. Install the LP regulator. Use the screws included with the LP regulator. Tighten to approximately 25 Lbs.
Optional Equipment (for qualified installers only) 39 Blower (part # 99000153) WARNING: 1 Turn the gas control valve to off and make sure the appliance has fully cooled prior to conducting service. Attach the two black wires at the rear right of the stove to the thermodisk (orientation does not matter). Then slide the thermodisk into the holder underneath the burner pan.
Optional Equipment 40 3 (for qualified installers only) Slide the left side of the blower mounting bracket over the grommets on the left mounting bracket attached to the stove (see the illustration below). Then insert the stud plate through the right side grommets and through the right mounting bracket on the stove. Secure the stud plate with the included washers and nuts Make sure the bracket Left Mounting slides into the groove on Bracket (on stove) the rubber grommets.
Optional Equipment (for qualified installers only) Fireback (Part # 99600220) WARNING: Turn the gas control valve to off and make sure the appliance has fully cooled prior to conducting service. 1 41 Before installing, remoe the face, glass, and logs. Install the firebacks following the directions below. a Fireback Clip Remove the screws at the top of the firebox walls. 5/16" Nutdriver Side Fireback b Place the rear fireback (it rests on the two ledges on each side of the firebox).
Optional Equipment (for qualified installers only) Stone or Cast Insert Installation WARNING: Turn the gas control valve to off and make sure the appliance has fully cooled prior to conducting service. 1. Remove the face following the directions to the right. Use the latch tool to open the face With the door latches disengaged, latches on both sides. the face can be removed. NOTE: Enameled parts can be easily damaged by mis-handling. On Older Units: 2.
Optional Equipment 4. Loosen the bolts holding the retainers in place several turns (see the illustration below). Slide the side inserts into place. Replace the side insert retainers and tighten the bolts (do not over-tighten – the side inserts brackets need only be tight enough to prevent the side inserts from rattling). (for qualified installers only) AAAAAA AAAAAA AAAAA AAAAAA AAAAA AAAAAA AAAAA Use both hands to guide the side AAAAAA AAAAA AAAAAA AAAAA stones into place.
Installation Addenda 44 ADDENDUM #1 Class A Chimney Conversion Kit Simpson Duravent provides a conversion kit for those wishing to use an existing wood stove chimney to vent this direct vent stove. The illustration below gives an overview of this type of installation. See the instructions included with the kit for details. ! Do not exceed the maximum vertical rise (see the section "Approved Vent Configurations" starting on page 11) allowable.
Installation Addenda 45 ADDENDUM #2 Interior Masonry Chimney Conversions • Follow the requirements and use the equipment listed in the illustration below to install this appliance into an interior masonry chimney. • Maximum vertical rise is 40' • Minimum vertical rise is 10' • See the chart on page 13 for determining the correct restrictor position. NOTE: these restrictor positions are based upon lab tests. The ideal restrictor position may vary slightly.
Index 46 Approved Vent Configurations..........................12-18 Adjusting the Blower Speed..............................28 Adjusting the Flame Height ...............................27 Air Shutter Adjustment......................................20 Altitude Considerations.....................................10 Blower Control..................................................28 BTU Input.........................................................6 BTU Output..................................................
