Freedom Fireplace Insert Owner's Manual • Masonry Fireplace Insert Save these instructions for future reference SAFETY NOTICE: If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area. Copyright 2007, Travis Industries, Inc. $10.00 100-01162 4050923 Listed Tested to: U.L.
Introduction Introduction We welcome you as a new owner of a Lopi Freedom wood-burning fireplace insert. In purchasing a Lopi Freedom you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Lopi Freedom is one of the finest appliances the world over. This manual will explain the installation, operation, and maintenance of this appliance.
Table of Contents 3 Maintaining Your Appliance General Information Introduction ...................................................... 2 Daily Maintenance (while stove is in use) ................21 Important Information ......................................... 2 Remove Ash (if necessary)..............................21 Safety Precautions............................................. 4 Clean the Glass (if necessary) .........................21 Features & Specifications ..............................
Safety Precautions The viewing door must be closed and latched during operation. Gas Never block free airflow through the air vents on this appliance. This appliance is designed and approved for the burning of cord wood only. Do not attempt to burn any other type of fuel other than cord wood in this appliance, it will void all warranties and safety listings. Do not touch the appliance while it is hot and educate all children of the danger of a hightemperature appliance.
Safety Precautions Mobile Home When installed in a mobile home, this appliance must be bolted to the floor, have outside air, and not be installed in the bedroom (Per H.U.D. requirements). Check with local building officials. Never try to repair or replace any part of this appliance unless instructions are given in this manual. All other work must be done by a trained technician. A A A A 5 Do not place clothing or other flammable items on or near this appliance.
Features & Specifications Installation Options: Features: • • • • • • • • Masonry Fireplace Insert WARNING: Do not install this fireplace insert into a factory-built metal (Z.C.) fireplace. EPA Phase II Approved 2.
Installation (for qualified installers only) 7 SAFETY NOTICE: Please read this entire manual before you install and use your new room heater. Failure to follow instructions may result in property damage, bodily injury, or even death. Contact local building or fire officials about restrictions and installation inspection requirements in your area. Planning The Installation We suggest that you have an authorized Travis Industries dealer install your fireplace insert.
Installation (for qualified installers only) Fireplace Requirements Figure 2 shows the minimum size requirements for the type of fireplace used.
Installation (for qualified installers only) 9 Insert Placement Requirements • The insert must be placed so that no combustibles are within, or can swing within (e.g. drapes, doors), 36" of the front of the insert • Insert and hearth must be installed on a level, secure floor • The minimum clearances, facing, and hearth requirements in Figure 3 must be met.
Installation (for qualified installers only) Drafting Performance This appliance relies upon natural draft to operate. External forces, such as wind, barometric pressure, topography, or factors of the home (negative pressure from exhaust fans, chimneys, air infiltration, etc.), may adversely affect draft. Travis Industries can not be responsible for external forces leading to less than optimal performance.
Installation (for qualified installers only) 11 Block-Off Plate Installation Whenever this appliance is installed with a direct connection a block-off plate, or other non-combustible seal-off device (e.g. damper adapter), will need to be installed. This device is used to seal the chimney, insuring no smoke enters the home and providing the chimney system with a seal to promote draft. The directions below detail the steps for construction and installation of a block-off plate.
Installation (for qualified installers only) Insert with Positive Connection Install a non-combustible cover plate to prevent water from entering the chimney A A A A A A AAA A AAA A AAA A AAA AAA AAA AAA Combustible Mantle Surround Panels A See the section "Insert Placement Requirements" for minimum clearances and hearth required. Cap (prevents water from entering) Flue Liner The liner must be stainless steel connector or flexible vent.
Installation (for qualified installers only) 13 Insert with Direct Connection (Masonry Fireplace) A A A A AAAA A AAAA A A AAAA A AAAA AAAA AAAA AAAA AAAA Flue Liner Stainless steel chimney connector must Extend 1' past the block-off plate or to the flue liner Combustible Mantle Surround Panels See the section "Insert Placement Requirements" for minimum clearances and hearth required.
Operating Your Appliance Safety Notice: If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area. Read and follow all of the warnings on pages 4 and 5 of this manual.
Operating Your Appliance 15 Bypass Operation The bypass controls the flow of smoke inside the heater. When pulled out, smoke goes directly up the flue, creating more draft. When pushed in, the smoke goes around the baffle, utilizing the secondary combustion and making the heater more efficient. • When starting or re-loading, pull the bypass out. • During normal operation, push the bypass in.
Operating Your Appliance Starting a Fire Since the dawn of time man has debated the best way to start a fire. Some use the boy-scout "tee-pee", some prefer the "tic-tac-toe" stack. Either way, review the hints and warnings below to ensure proper fire starting. • Make sure the air control is pushed in and the by-pass pulled out. If additional air is needed, open the doors 1/4" during the first five minutes of start-up.
Operating Your Appliance 17 Adjusting the Burn Rate Use the air control slider to control the burn rate of the stove. See the illustration below for details. Use the air control to change the burn rate.
Operating Your Appliance Optional Blower Operation The blower will turn on once the stove is up to temperature. This is typically 15 to 30 minutes after starting the fire. Follow the directions below to alter the blower speed. OFF Turn the dial all the way counterclockwise until it clicks off. HIGH LOW The high position is all the way counterclockwise, without clicking off. Turn the dial all the way clockwise.
Operating Your Appliance 19 Hints for Burning • Get the appliance hot before adjusting to low burn • Use smaller pieces of wood during start-up and high burns to increase temperature • Use larger pieces of wood for overnight or sustained burns • Stack the wood tightly together to establish a longer burn • Leave a bed of ashes (1/2" deep) to allow for longer burns • Be considerate of neighbors & the environment: burn dry wood only • Burn small, intense fires instead of large, slow burning fire
Operating Your Appliance Troubleshooting Problem Possible Cause Smoke Enters Room During Start-Up • Open the bypass (pg. 15). • Open the air control (pg. 17). • Cold Air Blockage - burn a piece of newspaper to establish a draft. • If the flame is not getting enough air, a small crack in the door is all that is needed. • Open the bypass (pg. 15). • Open the air control (pg. 17). • Not enough starter paper - use additional newspaper if necessary.
Maintaining Your Appliance 21 Failure to properly maintain and inspect your appliance may reduce the performance and life of the appliance, void your warranty, and create a fire hazard. Daily Maintenance (while stove is in use) Remove Ash (if necessary) • Ash removal is not required once it builds up. 1/2" to 1" of ash may be desirable because it slows the burn rate. Generally, remove ash once it has built up over 1". Follow the directions below to remove ash.
Maintaining Your Appliance Monthly Maintenance (while appliance is in use) Make sure the appliance has fully cooled prior to conducting service. Door and Glass Inspection The door must form an air-tight seal to the firebox for the stove to work correctly. Inspect the door gasket to make sure it forms an air-tight seal to the firebox. The door can be lifted off the hinges if extensive repairs are conducted. High-Temperature anti-sieze may be used on the door hinges to eliminate squeaks.
Maintaining Your Appliance 23 Yearly Maintenance Make sure the appliance has fully cooled prior to conducting service. Touch Up Paint Included with the owner's pack of this appliance is a can of Stove-Brite® paint. To touch up nicks or dulled paint, apply the paint while the appliance is cool. Sand rusted or damaged areas before preparation (use 120 grit sandpaper). Clean and dry the area to prepare the surface. Wait at least one hour before starting the appliance.
Maintaining Your Appliance Door Parts 7 1 2 3 8 4 14 1/8” Hex Wrench 12 13 # 20 Torx Driver NOTE: Place the glass gasket around the perimeter of the door retainer. NOTE: Glue the door gasket to the door retainer.
Maintaining Your Appliance 25 Firebox Parts 8 7 9 1 11 2 6 10 3 5 A 10 10 4 11 10 10 10 10 15 10 10 14 13 10 12 12 ID # 1 3 5 7 9 11 13 15 Description Air Tubes & Sleeve Air Tube Retainer Sleeve Baffle Support, Rear "T" Damper Slider Damper Extension Rod with Pull Ring Brick, Cut - 4.5 x 9 w notch Brick, Cut – 8.9 x 4.5 w notch Brick, Cut – 9 x 1.
Maintaining Your Appliance Baffle Removal & Replacement 1 Lift up on the front portion of the front three firebricks. 2 Lift the front baffle support “Y” and rotate it forward until it can be removed. 3 Slide the center front firebrick forward and out the door opening. Then slide the side front firebricks towards the middle then out in the same manner. 4 Slide the center baffle support forward and out of the firebox. 5 Slide the rear firebrick forward and out of the firebox.
Limited 7 Year Warranty To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.
Listing Label Listing Label DO NOT REMOVE THIS LABEL Listed Solid Fuel Burning Appliance Suitable for use in masonry fireplaces. MODEL: FREEDOM (FLEX) SERIAL NUMBER Tested to: UL-1482/UL-907 Report No. 6009 (March 1990) PREVENT HOUSE FIRES - Install and use only in accordance with the manufacturer's installation and operating instructions. Contact your local building or fire officials about restrictions and installation inspection in your area.
Optional Equipment 29 Door Shell Installation 1. Remove the door retainer shipping latch following the directions below. Standard Screwdriver Rotate this shaft 1/4 turn clockwise until the door unlatches. Swing the door retianer open. Remove and discard the shipping latch and nut. Shipping Latch Door Retainer 9/16" Wrench 2. Place the door shell face down on a non-scratching surface. Lift the door retainer off the hinges. Insert the retainer into the door shell following the directions below.
Optional Equipment 3. Attach the retainer to the shell following the directions below. Make sure the door retainer is centered on the door shell. You can gauge the alignment by looking at the gaps here.
Optional Equipment 31 Flush Kit This kit allows the Freedom insert to be installed with more of the unit inside the fireplace (flush) rather than extended onto the hearth. The flush kit must be installed prior to installing the surround panels or placing the insert. Place the insert 24" onto the hearth before following the instructions below. 1. Remove the damper extension rod and pull ring from the insert.
Optional Equipment Surround Panels SURROUND PANEL SIZE 8" 10" 12" HEIGHT 29-1/2" 31-1/2" 33-1/2" WIDTH 45-3/8 " 49-3/8 " 53-3/8 " PART # 99300293 99300294 99300295 Installation Instructions 1. With the insert 12” from the fireplace, install the side surround panels (see the directions to the right). NOTE: The inner flange on the panel fits into the convection channel. 2.
Optional Equipment 33 Front Blower (part # 99000133) To Switch The Power Cord To The Left Side: Use a pair of pliers to disconnect the strain relief which holds the power cord in place. With the power cord slackened, the molex connectors that attach the power cord to the blower assembly may be disconnected. Pry the button plug from the left side of the blower assembly and insert it into the hole on the right side.
Index Air Control (Burn Rate) ...................................17 Opening the Door ..........................................14 Air Tube Part Number ....................................25 Operation ....................................................14 Air Tube Removal & Replacement ....................26 Over-Firing the Stove .....................................14 Ash Disposal ................................................21 Overnight Burn .............................................
