\ Leyden Wood Stove Owner's Manual • Freestanding Stove • Mobile-Home Approved • Alcove Approved • Hearth-Stove Approved Save these instructions for future reference SAFETY NOTICE: If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area. Copyright 2008, T.I. $10.00 100-01177 4060802 4800 Harbour Pointe Blvd.
Introduction Introduction We welcome you as a new owner of a Leyden wood-burning stove. In purchasing a Leyden you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Leyden is one of the finest appliances the world over. This manual will explain the installation, operation, and maintenance of this appliance.
Table of Contents 3 Operating Your Appliance (continued) General Information Introduction & Important Information...................... 2 Ash Removal.................................................... 24 Safety Precautions ............................................ 4 Ashpan Removal .......................................... 24 Features & Specifications.................................... 6 Blower Operation .............................................. 25 Re-Loading the Stove.....................
Safety Precautions The viewing door must be closed and latched during operation. Gas Never block free airflow through the air vents on this appliance. This appliance is designed and approved for the burning of cord wood only. Do not attempt to burn any other type of fuel other than cord wood in this appliance, it will void all warranties and safety listings. Do not touch the appliance while it is hot and educate all children of the danger of a hightemperature appliance.
Safety Precautions Mobile Home When installed in a mobile home, this appliance must be bolted to the floor, have outside air, and not be installed in the bedroom (Per H.U.D. requirements). Check with local building officials. Never try to repair or replace any part of this appliance unless instructions are given in this manual. All other work must be done by a trained technician. A A A A 5 Do not place clothing or other flammable items on or near this appliance.
Features & Specifications Installation Options Features • Freestanding • Freestanding in an Alcove • Freestanding in a Mobile Home • Freestanding Hearth Stove • • • • • • • EPA Phase II Approved 2.
Stove Installation (for qualified installers only) 7 SAFETY NOTICE: Please read this entire manual before you install and use your new room heater. Failure to follow instructions may result in property damage, bodily injury, or even death. Contact local building or fire officials about restrictions and installation inspection requirements in your area. Always use gloves when operating a hot stove. The door handles, loading lid, bypass handle, and other components become very hot during normal use.
Stove Installation (for qualified installers only) Floor Protection Requirements • Floor protection must extend 6" to the sides and rear of the stove and 16" to the front of the stove 39.25” wide by 44.875" deep - see Figure 2 and Figure 3). • Floor protection must be non-combustible and at least .018" thick (26 guage).
Stove Installation (for qualified installers only) 9 Minimum Flue Center 31-3/4" Back Wall Clearance B AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA Side Wall Top View Straight Installation Clearance E Typical Flue Center Singlewall 24" Reduced Clearance 17.5" 6” Min.
Stove Installation (for qualified installers only) Bypass Handle Installation The bypass handle is shipped inside the owner’s pack (along with a 1/8” hex wrench). With the set screws loosened, line up the bypass handle with the bypass rod (Figure 4). Press back on the bypass lever and slide the handle into place. NOTE: Several washers may be included on the bypass rod to act as spacers – do not remove these washers. Once in place, secure the handle by tightening the two set screws.
Stove Installation (for qualified installers only) 11 Chimney Connector Requirements • Chimney connector is required from the flue collar of the stove to the factory-built chimney (see Figure 7) or masonry chimney (see Figures 13, 14, and 15). • The chimney connector must be 6” diameter and a minimum 24 gauge black steel, 26 gauge blued steel, or one of the reduced-clearance connectors listed on page 8.
Stove Installation (for qualified installers only) Chimney Requirements • DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE. • UL 103 HT Chimney must be used from the first ceiling or floor penetration to the chimney cap. • Use 6" diameter type UL 103 HT chimney from one manufacturer (do not mix brands) or code approved masonry chimney with a flue liner. • Chimney must be fastened to each adjoining section. • Follow the chimney manufacturer's clearances and requirements.
Stove Installation (for qualified installers only) 13 Chimney Termination Requirements • Must have an approved cap (to prevent water from entering) • Must not be located where it will become plugged by snow or other material • Must terminate at least 3' above the roof and at least 2' above any portion of the roof within 10' (see Figure 8) Slanted Roofs Chimney must extend 3' above the roof Flat Roofs A Chimney must extend 2' above any portion of the roof within 10' of the chimney AA AA AA AA AA
Stove Installation (for qualified installers only) Alcove Installation Requirements Whenever the stove is placed in a location where the ceiling height is less than 8' tall, it is considered an alcove installation. Because of the reduced height, the special installation requirements listed below must be met.
Stove Installation (for qualified installers only) 15 Mobile Home Requirements • Outside air must be installed - see "Outside Air Requirements" on page 13 • Chimney connector and chimney must be one of the following types: AMERI-TEC model DCC connector with AMERI-TEC UL 103 HT chimney DURAVENT model DVL connector with DURAVENT UL 103 HT chimney GSW Super Chimney Twenty-One connected directly to appliance I.C.C. Excel HP connector with I.C.C.
Standard Ceiling with a Factory Built Chimney AA AA A } A A AA A AA AA AA AA AA } Stove Installation (for qualified installers only) Chimney Cap (See the section "Chimney Termination Requirements" for more details) Chimney Sections Insulation Follow the chimney manufacturer's instructions and clearances for floor penetrations. A ceiling support is required, an attic insulation shield is required where insulation is present.
Stove Installation (for qualified installers only) Hearth Stove Positive Connection NOTE: Most factory-built chimney manufacturers make stainless steel chimney liners, either flexible or rigid. This provides a wide variety of installation options. Make sure to follow the manufacturer's instructions for installation and support. NOTE: The entire fireplace and chimney must be clean, undamaged, and meet all local building codes (UBC, etc.). Damage must be repaired prior to installation.
Stove Installation (for qualified installers only) Interior or Exterior Masonry Chimney NOTE: This type of installation requires a UBC approved masonry connector or other method approved by the NFPA 211 standard. See Chimney Connector Requirements on page 11 for further details. NOTE: The chimney must have a clay tile liner. If it does not, the installation must use a positive connection (full reline).
Operating Your Appliance 19 Safety Notice If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions. Contact local building or fire officials about restrictions and installation inspection requirements in your area. Read and follow all of the warnings on pages 4 and 5 of this manual. Operating the Stove when it is Hot Always use gloves when operating a hot stove.
Operating Your Appliance Opening the Doors Typically the doors are only opened to start the fire. Use the Loading Lid to re-load the stove. Open the bypass first (this prevents smoke from entering the room). A door latch tool is included for operation when the door latch is hot. Hang the tool on the air control when not in use. Open the latch. Swing the doors open. WARNING: Do not swing the doors past 90°. This may cause the doors to strike the body of the stove and cause damage.
Operating Your Appliance 21 Bypass Operation The bypass controls the flow of smoke inside the heater. When open, smoke goes directly up the flue, creating more draft. When closed, the smoke goes through the combustor, utilizing the secondary combustion system and making the heater more efficient. • When starting or re-loading the stove, open the bypass. • Once the stove reaches full temperature – typically 45 minutes, close the bypass. To open the bypass, push on the lever and rotate the handle up.
Operating Your Appliance Starting a Fire Since the dawn of time man has debated the best way to start a fire. Some use the boy-scout "tee-pee", some prefer the "tic-tac-toe" stack. Either way, review the hints and warnings below to ensure proper fire starting. • Make sure the air control and by-pass are pulled out. If additional air is needed, open the doors 1/4" during the first five minutes of start-up. Open the bypass. Leave it open until the stove is HOT (up to 45 minutes).
Operating Your Appliance 23 Adjusting the Burn Rate Use the air control slider to control the burn rate of the stove. See the illustration below for details. Use the air control to change the burn rate.
Operating Your Appliance Ash Removal ASHES Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, away from all combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled.
Operating Your Appliance 25 Blower Operation The blower is available to assist the convection chamber in distributing heat to your home. The directions below detail the options you have with the blower and the best method for operation. OFF HIGH LOW Turn the dial all the way counter- The high position is all the way counter- Turn the dial all the clockwise until it clicks off. clockwise, without clicking off. way clockwise.
Operating Your Appliance Hints for Burning • Get the appliance hot before adjusting to low burn • Use smaller pieces of wood during start-up and high burns to increase temperature • Use larger pieces of wood for overnight or sustained burns • Stack the wood tightly together to establish a longer burn • Leave a bed of ashes (1/2" deep) to allow for longer burns • Be considerate of neighbors & the environment: burn dry wood only • Burn small, intense fires instead of large, slow burning fire
Operating Your Appliance 27 Burn Procedure Pictorial Overview For this wood stove to burn correctly it must be brought up to temperature, This allows the combustor to operate properly and transfer more heat into the home. By following the steps below you should be able to start and maintain a long-lasting, low-burn fire . Use the pictures to help validate your burn process. Crumple 6 to 8 full pieces of newspaper and place them in the center of the firebox.
Operating Your Appliance Burn Procedure Pictorial Overview (continued) Now that the unit is hot and has a good coal bed, fill the unit with wood, wait a few minutes then close the bypass and adjust the air control to low. 4 HOURS - This picture was taken 4 hours into a low burn. 8 HOURS - This picture was taken 8 hours into a low burn. 13.5 HOURS - This picture was taken 13.5 hours into a low burn. After 13.
Operating Your Appliance 29 Troubleshooting Problem Possible Cause Smoke Enters Room During Start-Up • Open the bypass (pg. 21). • Open the air control (pg. 23). • Cold Air Blockage - burn a piece of newspaper to establish a draft. • If the flame is not getting enough air, a small crack in the door is all that is needed. • Open the bypass (pg. 21). • Open the air control (pg. 23). • Not enough starter paper - use additional newspaper if necessary.
Maintaining Your Appliance Failure to properly maintain and inspect your appliance may reduce the performance and life of the appliance, void your warranty, and create a fire hazard. Daily Maintenance (while stove is in use) Remove Ash (if necessary) Remove ash as it builds up in the ashpan. Do not let it build up above the grate in the firebox. This prevents ash from falling on the tray below the ashpan when the ashpan is removed.
Maintaining Your Appliance 31 Monthly Maintenance (while appliance is in use) Make sure the appliance has fully cooled prior to conducting service. Door and Glass Inspection The door must form an air-tight seal to the firebox for the stove to work correctly. Inspect the door gasket to make sure it forms an air-tight seal to the firebox. The door can be lifted off the hinges if extensive repairs are conducted. High-Temperature anti-sieze may be used on the door hinges to eliminate squeaks.
Maintaining Your Appliance Monthly Maintenance (while appliance is in use) – Continued Clean the Combustion Brick Use a suitable vacuum cleaner (AshVac™ or equivalent) to vacuum the combustion brick (see illustration below). Hold the vacuum up against the holes in the combustion brick to pull ash from within the brick and combustor. This helps remove any built-up flyash inside the combustor and improve effeciency. Yearly Maintenance Make sure the appliance has fully cooled prior to conducting service.
Maintaining Your Appliance 33 Yearly Maintenance – Continued Adjusting the Bypass Latch The bypass latch uses a pressure plate to secure it in the closed position. If the bypass does not latch to the closed position, it may be adjusted following the directions below. Close the bypass -- you may need to hold it in the shut position. Bypass Plate 7/16" Wrench Tighten this bolt 1/2 turn. Test operation of the bypass - opening and closing it several times.
Maintaining Your Appliance Door Parts A AAA A A AA AAAAAA AA A A AAA AA AAA A AAA AAA AA A AAA AAA AA AAAAAA AAA AAA AAA 6 5 4 3 1 8 9 7 2 10 ID # 1 3 5 7 9 Description Door, Left Door Gasket Glass Gasket Glass Clip w Screws, Gasket Left Door Handle w Hardware Qty 1 1 1 4 1 Part # ID # 2 4 6 8 10 Description Door, Right Gasket Cement Glass Door Hinge w Pins Right Door Handle w Hardware Qty 1 1 2 4 1 Part # Replacing the Glass The glass must not contact the door retainer or glass clips
Maintaining Your Appliance 35 Firebox Parts Apply penetrating oil (WD40) to the bolts prior to removal to prevent stripping. AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA 6 8 10 5 9 7 4 AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA 3 1 2 11 12 This nut is located on the exterior of the stove beneath the rear heat shield.
Limited 5 Year Warranty To register your TRAVIS INDUSTRIES, INC. 5 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.
Limited 5 Year Warranty 37 CONDITIONS & EXCLUSIONS 1. This new appliance must be installed by a qualified installer. It must be installed, operated, and maintained at all times in accordance with the instructions in the Owner’s Manual. Any alteration, willful abuse, accident, neglect, or misuse of the product shall nullify this warranty. 2. This warranty is nontransferable, and is made to the ORIGINAL purchaser, provided that the purchase was made through an authorized Travis dealer. 3.
Listing Label Listing Label © Travis Industries 100-01177 4060802
Optional Equipment Rear Blower Installation (Part # 99000138) The rear blower improves heat transfer by pushing heated air through the convection channel. Operating instructions are described in the section "Blower Operation". a Bend the legs of the thermodisk bracket to b make it 1-1/2” deep. Tuck the thermodisk into place. It 1-1/2” wedges between the rear heat sheild and the cast iron firebox. c Route the wires on the outside of the stove, behind the convection jacket.
Index Air Control (Adjusting the Burn Rate) .......................23 Hearth Stove Positive Connection .......................... 17 Alcove Installation Requirements ............................14 Hints for Burning................................................. 26 Ash Removal......................................................24 Interior or Exterior Masonry Chimney ...................... 18 Ash Removal......................................................