Parts Manual Instruction Manual

ManualsBrandsLull ManualsSpecial machinery1044C-54 Series II

An Oshkosh Corporation Company

Illustrated Parts Manual

Model

1044C-54

Series II

S/N 0160009654 & After

including 0160008714

31200069

Revised

February 19, 2014

Summary of content (464 pages)

PAGE 1
Illustrated Parts Manual Model 1044C-54 Series II S/N 0160009654 & After including 0160008714 31200069 Revised February 19, 2014 An Oshkosh Corporation Company
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EFFECTIVITY PAGE March 18, 2005 - A - Original Issue Of Manual May 11, 2006 - B - Revised Manual July 8, 2008 - C - Revised Manual, (Manual edited to - 0010667 Revision 18) November 16, 2009 - D - Revised Manual March 1, 2011 - E - Revised Manual June 8, 2012 - F - Revised Manual January 24, 2013 - G - Revised Manual April 3, 2013 - H - Revised Manual August 1, 2013 - I - Revised Manual January 10, 2014 - J - Revised Manual February 19, 2014 - K - Revised Manual 31200069 1044C-54 Series II i
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EFFECTIVITY PAGE ii 1044C-54 Series II 31200069
PAGE 5
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 – FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-2 Main Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Outrigger Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 SECTION 2 – BOOM . . . . . . . . . . . .
PAGE 6
TABLE OF CONTENTS FIGURE NO. 4-3 4-4 4-5 TITLE PAGE NO. Radiator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24 Air Cleaner Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32 Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 7
TABLE OF CONTENTS FIGURE NO. 6-6 6-7 6-8 6-9 6-10 TITLE PAGE NO. Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Insulation Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Instrument Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operator’s Seat . . . . . . . .
PAGE 8
TABLE OF CONTENTS FIGURE NO. 9-14 9-15 9-16 9-17 9-18 9-19 9-20 9-21 9-22 9-23 9-24 9-25 9-26 9-27 9-28 TITLE PAGE NO. Hydraulic Return Line Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . In-line Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 9
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 13 – RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1 SECTION 14 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. viii TITLE 1044C-54 Series II PAGE NO.
PAGE 11
SECTION 1 FRAME & ATTACHING PARTS 31200069 1044C-54 Series II
PAGE 12
FRAME & ATTACHING PARTS Figure 1-1 Main Frame Assembly 31 30 29 28 5 4 6 45 44 3 33 9 10 2 43 42 46 EARLIER PRODUCTION 32 32 32 39 43 27 13 11 22 19 26 12 18 23 14 11 23 36 11 34 19 23 17 16 14 14 12 13 12 17 21 13 11 14 22 20 16 47 15 12 13 15 37 1 35 38 40 41 8 25 7 24 25 K1 PAP14840 1-2 1044C-54 Series II 31200069
PAGE 13
FRAME & ATTACHING PARTS Figure 1-1 Main Frame Assembly Item Part Number Qty. Description Rev.
PAGE 14
FRAME & ATTACHING PARTS Figure 1-1 Main Frame Assembly (Continued) Item Part Number Qty.
PAGE 15
FRAME & ATTACHING PARTS Figure 1-1 Main Frame Assembly (Continued) Item 31200069 Part Number Qty. Description 1044C-54 Series II Rev.
PAGE 16
FRAME & ATTACHING PARTS Figure 1-2 Outrigger Assembly 9 15 203 202 116 206 205 207 204 4 15 5 6 3 12 2 101 201 8 1 109 112 10 15 11 111 7 111 14 13 108 109 112 114 107 105 108 111 109 112 107 102 115 114 113 114 102 115 103 106 108 109 112 111 107 108 110 104 111 PAP14600 1-6 1044C-54 Series II 31200069
PAGE 17
FRAME & ATTACHING PARTS Figure 1-2 Outrigger Assembly Item Part Number Qty.
PAGE 18
FRAME & ATTACHING PARTS This Page Intentionally Left Blank 1-8 1044C-54 Series II 31200069
PAGE 19
SECTION 2 BOOM 31200069 1044C-54 Series II
PAGE 20
Before S/N 0160037900 excluding 0160037855 BOOM Figure 2-1 First Boom Section 22 23 24 63 21 19 17 18 20 37 26 5 23 4 8 9 10 6 27 13 14 15 28 35 36 10 9 12 6 7 40 26 29 11 2 62 16 34 25 27 30 33 23 34 31 32 60 39 50 23 45 43 58 57 41 51 39 59 34 38 42 31 56 32 61 55 240608 00 44 1 54 51 53 52 S/N 0160014713 THRU 0160033170 -200 49 46 47 48 S/N 0160009654 THRU 0160014712 INCLUDING 0160008714 PAP14860 2-2 1044C-54 Series II 31200069
PAGE 21
Before S/N 0160037900 excluding 0160037855 BOOM Figure 2-1 First Boom Section Item Part Number Qty.
PAGE 22
Before S/N 0160037900 excluding 0160037855 BOOM Figure 2-1 First Boom Section (Continued) 2-4 Item Part Number Qty. 47 10701354 2 48 10702034 2 49 10238252 1 50 51 52 53 54 55 56 57 58 59 60 61 62 63 10703194 4105262 7075611 8305647 8307113 1001098769 8305645 4711600 1001096404 1 1 1 1 3 1 1 1 1 Ref Ref Ref 4 4 10701312 10717554 Description Rev.
PAGE 23
Before S/N 0160037900 excluding 0160037855 BOOM Figure 2-1 First Boom Section (Continued) Item 31200069 Part Number Qty. Description 1044C-54 Series II Rev.
PAGE 24
S/N 0160037900 & After including 0160037855 BOOM Figure 2-1 First Boom Section 25 40 22 59 120 115 210 204 104 1 101 18 36 60 33 35 19 58 30 28 132 69 102 602 44 604 608 605 112 128 113 105 35 36 72 73 23 74 119 201 210 204 205 207 119 105 119 206 125 505 111 31 504 506 503 410 406 409 408 407 327 PV1920 2-6 1044C-54 Series II 31200069
PAGE 25
S/N 0160037900 & After including 0160037855 BOOM Figure 2-1 First Boom Section Item Part Number Qty.
PAGE 26
S/N 0160037900 & After including 0160037855 BOOM Figure 2-1 First Boom Section (Continued) 2-8 Item Part Number Qty. 503 504 505 506 602 604 605 608 10238723 10727310 10705000 8522012 7139416 8124138 8642237 8522012 1 1 1 AR 2 2 4 AR Description Rev.
PAGE 27
S/N 0160037900 & After including 0160037855 BOOM Figure 2-1 First Boom Section (Continued) Item 31200069 Part Number Qty. Description 1044C-54 Series II Rev.
PAGE 28
Before S/N 0160037900 excluding 0160037855 BOOM Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section) 13 1 13 1 12 6 2 11 7 2 3 9 8 3 10 9 10 4 4 8 7 5 2 6 PV0560 2-10 1044C-54 Series II 31200069
PAGE 29
Before S/N 0160037900 excluding 0160037855 BOOM Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section) Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 10701361 10701315 10700730 10700489 10138615 10138773 10700700 10139023 10136329 10701312 10138721 10139530 10703236 10703237 10703242 12 6 2 4 1 2 2 6 AR 2 1 2 AR AR AR 31200069 Description Rev.
PAGE 30
S/N 0160037900 & After including 0160037855 BOOM Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section) 66 34 36 43 49 66 34 43 49 51 1 45 46 6 27 48 21 27 9 26 64 PV01880 NOTE: USE LOCTITE® 242TM (0100011) ON ALL BOLT THREADS.
PAGE 31
S/N 0160037900 & After including 0160037855 BOOM Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section) Item 1 6 9 21 26 27 34 36 43 45 46 48 49 51 64 66 101 31200069 Part Number Qty. 0642212 0682222 4711800 4761800 4762200 8307028 8310056 10136329 10138615 10138721 10138773 10139023 10139530 10700489 10703236 10703237 10703242 0100011 Ref 2 4 2 2 6 12 4 AR 1 1 2 6 2 2 12 12 12 AR Description Rev.
PAGE 32
Before S/N 0160037900 excluding 0160037855 BOOM Figure 2-3 Second Boom Section 7 8 9 10 11 11 8 12 14 13 12 13 8 11 10 26 17 9 11 8 16 15 7 17 19 18 1 2 6 1 35 4 5 3 17 41 42 37 38 40 25 39 27 42 44 28 36 34 33 24 29 32 31 20 30 43 23 22 21 PAP14850 2-14 1044C-54 Series II 31200069
PAGE 33
Before S/N 0160037900 excluding 0160037855 BOOM Figure 2-3 Second Boom Section Item Part Number Qty.
PAGE 34
S/N 0160037900 & After including 0160037855 BOOM Figure 2-3 Second Boom Section 109 123 120 113 119 2 101 12 502 501 30 106 601 71 204 13 32 201 602 107 114 118 122 711 44 202 57 10 114 203 205 55 23 74 20 42 110 41 102 31 5 115 29 406 408 313 117 125 39 65 35 70 407 403 PAP14710 2-16 1044C-54 Series II 31200069
PAGE 35
S/N 0160037900 & After including 0160037855 BOOM Figure 2-3 Second Boom Section Item Part Number Qty. Description Rev.
PAGE 36
S/N 0160037900 & After including 0160037855 BOOM Figure 2-3 Second Boom Section (Continued) Item Part Number Qty. 501 502 601 602 711 10165692 10265755 10265837 10165723 2 1 1 2 Ref 2-18 Description Rev.
PAGE 37
S/N 0160037900 & After including 0160037855 BOOM Figure 2-3 Second Boom Section (Continued) Item 31200069 Part Number Qty. Description 1044C-54 Series II Rev.
PAGE 38
Before S/N 0160037900 excluding 0160037855 BOOM Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section) 2 4 5 11 10 1 9 8 8 9 7 6 12 15 14 13 8 9 18 2 1 3 20 17 18 19 9 16 7 6 9 8 6 7 PV0570 2-20 1044C-54 Series II 31200069
PAGE 39
Before S/N 0160037900 excluding 0160037855 BOOM Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section) Item Part Number Qty. 1 2 3 4 5 6 7 8 10138770 10139594 10700700 10139809 10701257 10139023 10136329 10703236 10703237 10703242 10701361 10700701 10701315 10165243 10703227 10701359 10139863 10700489 10138773 10701437 10701254 10701308 AR 2 2 2 3 8 AR AR AR AR 23 2 4 AR 4 4 2 2 2 8 2 1 9 10 11 12 13 14 15 16 17 18 19 20 31200069 Description Rev. SHIM, 16 GA, (.
PAGE 40
S/N 0160037900 & After including 0160037855 BOOM Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section) 52 7 47 34 66 35 27 54 224 2 226 43 66 34 49 66 34 21 34 66 21 43 49 43 2 49 52 47 26 36 48 6 27 NOTE: USE LOCTITE 2-22 ® 242TM 38 PV1890 (0100011) ON ALL BOLT THREADS.
PAGE 41
S/N 0160037900 & After including 0160037855 BOOM Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section) Item 2 6 7 21 26 27 34 35 36 38 43 47 48 49 52 54 66 101 224 226 31200069 Part Number Qty. 0642212 0642214 4711800 4761800 4762200 8307028 8307703 8310056 8310084 10136329 10138770 10138773 10139023 10139594 10139809 10703236 10703237 10703242 0100011 10715367 10732689 Ref 2 2 12 2 4 20 2 2 2 AR AR 2 8 4 2 20 20 20 AR 2 2 Description Rev.
PAGE 42
Before S/N 0160037900 excluding 0160037855 BOOM Figure 2-5 Third Boom Section 14 46 47 43 47 47 44 47 45 47 B 8 12 16 6 7 18 17 9 11 B 13 16 14 18 17 22 19 2 4 13 14 8 7 23 10 5 27 2-24 48 4 2 3 13 21 10 23 24 25 27 26 1 28 29 9 6 5 4 7 32 12 11 4 A 5 5 20 5 30 24 25 33 1 34 7 31 29 4 5 35 36 37 4 38 42 26 2 27 2 41 40 39 A PV0481 1044C-54 Series II 31200069
PAGE 43
Before S/N 0160037900 excluding 0160037855 BOOM Figure 2-5 Third Boom Section Item Part Number Qty.
PAGE 44
Before S/N 0160037900 excluding 0160037855 BOOM Figure 2-5 Third Boom Section (Continued) Item Part Number Qty. 48 10701437 8 2-26 Description Rev.
PAGE 45
Before S/N 0160037900 excluding 0160037855 BOOM Figure 2-5 Third Boom Section (Continued) Item 31200069 Part Number Qty. Description 1044C-54 Series II Rev.
PAGE 46
S/N 0160037900 & After including 0160037855 BOOM Figure 2-5 Third Boom Section 513 112 103 202 102 105 110 51 112 56 36 66 35 34 3 101 104 27 7 34 47 201 109 54 61 62 111 106 43 66 66 49 34 21 107 108 43 53 36 43 34 9 3 101 407 66 30 401 49 51 403 27 406 408 303 8 27 36 34 47 7 27 35 54 305 66 302 31 301 304 306 16 13 14 104 112 15 17 11 37 24 63 103 202 110 201 32 109 102 105 50 112 PAP14720 2-28 1044C-54 Series II 31200069
PAGE 47
S/N 0160037900 & After including 0160037855 BOOM Figure 2-5 Third Boom Section Item Part Number Qty. Description Rev.
PAGE 48
S/N 0160037900 & After including 0160037855 BOOM Figure 2-5 Third Boom Section (Continued) Item Part Number Qty. 202 301 302 303 304 305 306 401 403 406 407 408 513 10265833 10138745 10238724 10238723 10727310 10705000 8522012 8127030 10238661 10139379 10705001 8522012 2 1 1 1 2 2 AR 2 1 1 2 AR Ref 2-30 Description Rev.
PAGE 49
S/N 0160037900 & After including 0160037855 BOOM Figure 2-5 Third Boom Section (Continued) Item 31200069 Part Number Qty. Description 1044C-54 Series II Rev.
PAGE 50
Before S/N 0160037900 excluding 0160037855 BOOM Figure 2-6 Fourth Boom Section 8 31 3 2 A 4 14 10 7 6 5 9 5 30 31 12 28 11 29 1 14 13 16 17 14 15 18 19 25 22 26 21 20 23 25 27 33 27 22 24 A 25 22 25 32 PV0490 2-32 1044C-54 Series II 31200069
PAGE 51
Before S/N 0160037900 excluding 0160037855 BOOM Figure 2-6 Fourth Boom Section Item Part Number Qty.
PAGE 52
S/N 0160037900 & After including 0160037855 BOOM Figure 2-6 Fourth Boom Section 113 202 205 201 111 102 204 208 75 76 105 124 108 52 32 35 34 120 54 7 27 110 66 117 4 101 118 114 115 125 129 136 133 134 132 135 PAP14640 2-34 1044C-54 Series II 31200069
PAGE 53
S/N 0160037900 & After including 0160037855 BOOM Figure 2-6 Fourth Boom Section Item Part Number Qty. Description Rev.
PAGE 54
BOOM Figure 2-7 Transfer Carriage/Boom Cradle Assembly 2 4 3 5 6 7 8 1 9 10 11 19 20 2 2 18 42 41 17 15 16 14 13 22 39 21 37 36 33 35 34 5 5 17 38 41 2 21 40 12 18 21 32 17 2 23 5 24 29 28 31 30 41 25 27 26 13 14 PV0451 2-36 1044C-54 Series II 31200069
PAGE 55
BOOM Figure 2-7 Transfer Carriage/Boom Cradle Assembly Item Part Number Qty.
PAGE 56
Before S/N 0160037900 excluding 0160037855 BOOM Figure 2-8 Quick Attach Group Installation 5 1 4 5 3 17 6 2 14 7 8 9 13 3 10 12 11 23 19 22 21 18 15 17 16 20 PV0501 2-38 1044C-54 Series II 31200069
PAGE 57
Before S/N 0160037900 excluding 0160037855 BOOM Figure 2-8 Quick Attach Group Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 31200069 Part Number Qty. Description Rev.
PAGE 58
S/N 0160037900 & After including 0160037855 BOOM Figure 2-8 Quick Attach Group Installation 3 2 11 3 6 6 1 4 5 12 9 102 13 101 104 203 PV1870 202 2-40 1044C-54 Series II 201 31200069
PAGE 59
S/N 0160037900 & After including 0160037855 BOOM Figure 2-8 Quick Attach Group Installation Item 1 2 3 4 5 6 9 11 12 13 101 102 104 201 202 203 31200069 Part Number Qty. Description Rev.
PAGE 60
BOOM This Page Intentionally Left Blank 2-42 1044C-54 Series II 31200069
PAGE 61
SECTION 3 ATTACHMENTS 31200069 1044C-54 Series II
PAGE 62
Before S/N 0160037900 excluding 0160037855 ATTACHMENTS Figure 3-1 Carriage Assembly 2 1 8 3 4 3 9 5 2 PV1171 3-2 1044C-54 Series II 31200069
PAGE 63
Before S/N 0160037900 excluding 0160037855 ATTACHMENTS Figure 3-1 Carriage Assembly Item 1 2 3 4 5 8 9 10 31200069 Part Number Qty.
PAGE 64
S/N 0160037900 thru 0160051920 including 0160037855 ATTACHMENTS Figure 3-1 Carriage Assembly 6 2 4 1 5 3 PY0430 3-4 1044C-54 Series II 31200069
PAGE 65
S/N 0160037900 thru 0160051920 including 0160037855 ATTACHMENTS Figure 3-1 Carriage Assembly Item 1 2 3 4 5 6 31200069 Part Number Qty.
PAGE 66
S/N 0160051921 & After ATTACHMENTS Figure 3-1 Carriage Assembly 3-6 1044C-54 Series II 31200069
PAGE 67
S/N 0160051921 & After ATTACHMENTS Figure 3-1 Carriage Assembly Item 1 2 3 4 5 6 7 8 9 10 31200069 Part Number Qty.
PAGE 68
Before S/N 0160037900 excluding 0160037855 ATTACHMENTS Figure 3-2 Tilt Carriage Assembly 11 5 6 5 10 9 4 12 13 14 15 9 6 3 1 2 8 16 17 23 20 19 18 17 22 23 25 21 5 6 5 7 17 23 24 PV1190 3-8 1044C-54 Series II 31200069
PAGE 69
Before S/N 0160037900 excluding 0160037855 ATTACHMENTS Figure 3-2 Tilt Carriage Assembly Item 1 Part Number Qty.
PAGE 70
S/N 0160037900 & After including 0160037855 ATTACHMENTS Figure 3-2 Tilt Carriage Assembly 6 5 12 2 18 11 10 13 16 3 15 23 27 8 9 19 9 20 7 4 28 29 31 24 26 30 25 21 14 22 3 17 26 1 21 22 1 PAP2970 3-10 1044C-54 Series II 31200069
PAGE 71
S/N 0160037900 & After including 0160037855 ATTACHMENTS Figure 3-2 Tilt Carriage Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 31200069 Part Number Qty.
PAGE 72
Before S/N 0160037900 excluding 0160037855 ATTACHMENTS Figure 3-3 Swing Carriage Assembly 3-12 1044C-54 Series II 31200069
PAGE 73
Before S/N 0160037900 excluding 0160037855 ATTACHMENTS Figure 3-3 Swing Carriage Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 K1 31200069 Part Number Qty.
PAGE 74
S/N 0160037900 & After including 0160037855 ATTACHMENTS Figure 3-3 Swing Carriage Assembly 27 15 17 12 21 22 21 14 18 20 18 20 18 20 14 17 27 28 36 5 1 11 11 6 35 2 31 19 37 3 4 25 34 30 38 3 4 26 33 18 32 6 7 20 28 13 29 24 16 23 29 6 11 1 11 2 31 5 PAP3360 3-14 1044C-54 Series II 31200069
PAGE 75
S/N 0160037900 & After including 0160037855 ATTACHMENTS Figure 3-3 Swing Carriage Assembly Item 1 2 3 4 5 6 7 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 31200069 Part Number Qty.
PAGE 76
Before S/N 0160037900 excluding 0160037855 ATTACHMENTS Figure 3-4 Utility Bucket 7 6 4 5 3 1 PV1311 3-16 1044C-54 Series II 31200069
PAGE 77
Before S/N 0160037900 excluding 0160037855 ATTACHMENTS Figure 3-4 Utility Bucket Item Part Number Qty. 1 2 1101435 10439995 10239973 1 1 1 3 4 5 6 7 10867583 10168505 10867584 10700202 10701404 2 2 2 2 2 31200069 Description UTILITY BUCKET ASSY, 1.25 CU. YD., (includes all items) UTILITY BUCKET WELDMENT CAUTION DECAL, (not shown), (apply to inside back cover of operators manual) HITCH PIN PIN PIN ATTACHMENT CABLE HEX HD CAPSCREW, 3/8-16X3/4 FLAT WASHER, 3/8 1044C-54 Series II Rev.
PAGE 78
Before S/N 0160037900 excluding 0160037855 ATTACHMENTS Figure 3-5 50 In Single Fork Positioning Carriage Assembly 25 26 21 1 13 7 22 10 16 23 22 21 22 20 15 21 11 24 11 3 14 27 28 19 29 2 12 9 6 4 17 6 8 18 5 PAP0010 3-18 1044C-54 Series II 31200069
PAGE 79
Before S/N 0160037900 excluding 0160037855 ATTACHMENTS Figure 3-5 50 In Single Fork Positioning Carriage Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 31200069 Part Number Qty. Description Rev.
PAGE 80
Before S/N 0160037900 excluding 0160037855 ATTACHMENTS Figure 3-6 50 In Dual Fork Positioning Carriage Assembly 3 4 2 6 8 1 23 5 7 11 7 17 6 8 14 29 19 25 30 17 14 23 19 26 13 7 8 12 22 28 25 15 10 16 14 18 29 26 9 7 8 21 20 25 24 27 PV1271 3-20 1044C-54 Series II 31200069
PAGE 81
Before S/N 0160037900 excluding 0160037855 ATTACHMENTS Figure 3-6 50 In Dual Fork Positioning Carriage Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31200069 Part Number Qty. Description Rev.
PAGE 82
S/N 0160037900 & After including 0160037855 ATTACHMENTS Figure 3-6 50 In Dual Fork Positioning Carriage Assembly 20 3 2 20 12 22 18 19 1 8 21 23 25 28 30 9 13 20 14 15 16 17 21 25 28 27 29 31 32 10 4 30 4 30 23 5 11 3 2 24 8 20 1 7 26 34 6 9 5 11 33 PAP2400 3-22 1044C-54 Series II 31200069
PAGE 83
S/N 0160037900 & After including 0160037855 ATTACHMENTS Figure 3-6 50 In Dual Fork Positioning Carriage Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 31200069 Part Number Qty. Description Rev.
PAGE 84
Before S/N 0160037900 excluding 0160037855 ATTACHMENTS Figure 3-7 Truss Boom Assembly 4 6 1 7 7 2 3 BEFORE S/N 0160032406 PV1291 3-24 1044C-54 Series II 31200069
PAGE 85
Before S/N 0160037900 excluding 0160037855 ATTACHMENTS Figure 3-7 Truss Boom Assembly Item Part Number Qty. 1 2 3 4 6 7 10338932 NSS 8382017 10705029 NSS 4110412 4110422 1 1 1 4 1 2 2 31200069 Description 10 FT TRUSS BOOM ASSY, (includes all items) TRUSS BOOM WELDMENT PINTLE HOOK, (Before S/N 0160032406) HEX LOCKNUT, 1/2-20, (torque to 90 lb-ft), (Before S/N 0160032406) S/N PLATE LENGTH & CAPACITY DECAL SWING LOAD DANGER DECAL 1044C-54 Series II Rev.
PAGE 86
S/N 0160037900 & After including 0160037855 ATTACHMENTS Figure 3-7 Truss Boom Assembly 2 3 PY1540 1 3-26 1044C-54 Series II 31200069
PAGE 87
S/N 0160037900 & After including 0160037855 ATTACHMENTS Figure 3-7 Truss Boom Assembly Item Part Number Qty. 1 2 3 1001099902 1001099901 4110422 NSS NSS 1 1 2 1 1 31200069 Description 12 FT TRUSS BOOM, (includes all items) 15 FT TRUSS BOOM, (includes all items) DANGER SWINGING LOADS DECAL S/N PLATE TRUSS BOOM 1044C-54 Series II Rev.
PAGE 88
Before S/N 0160037900 excluding 0160037855 ATTACHMENTS Figure 3-8 12 Ft Truss Boom With Winch 15 6 14 7 4 11 3 19 13 21 12 1 8 16 10 17 20 7 18 2 21 9 3 BEFORE S/N 0160032406 PV1301 3-28 1044C-54 Series II 31200069
PAGE 89
Before S/N 0160037900 excluding 0160037855 ATTACHMENTS Figure 3-8 12 Ft Truss Boom With Winch Item 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 31200069 Part Number Qty.
PAGE 90
S/N 0160037900 & After including 0160037855 ATTACHMENTS Figure 3-8 12 Ft Truss Boom With Winch 22 1 2 2 3 4 7 8 25 23 5 6 8 24 9 10 22 12 11 21 13 20 19 17 16 18 15 PAP3440 3-30 1044C-54 Series II 31200069
PAGE 91
S/N 0160037900 & After including 0160037855 ATTACHMENTS Figure 3-8 12 Ft Truss Boom With Winch Item 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 31200069 Part Number Qty.
PAGE 92
Before S/N 0160037900 excluding 0160037855 ATTACHMENTS Figure 3-9 Carriage Assembly With 8 Ft Vertical Mast (Non-Tilt) 13 1 6 2 3 4 5 4 11 12 14 7 10 9 6 8 PV1230 3-32 1044C-54 Series II 31200069
PAGE 93
Before S/N 0160037900 excluding 0160037855 ATTACHMENTS Figure 3-9 Carriage Assembly With 8 Ft Vertical Mast (Non-Tilt) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 31200069 Part Number Qty. Description Rev.
PAGE 94
Before S/N 0160037900 excluding 0160037855 ATTACHMENTS Figure 3-10 Carriage Assembly With 8 Ft Vertical Mast (Tilt) 5 41 40 39 6 19 20 33 43 5 6 42 5 8 22 10 23 17 9 12 11 3 2 7 24 18 4 6 21 18 15 16 25 13 14 44 26 1 37 32 29 5 6 26 27 26 28 12 11 31 34 45 37 38 26 6 36 5 30 35 37 PAP14870 3-34 1044C-54 Series II 31200069
PAGE 95
Before S/N 0160037900 excluding 0160037855 ATTACHMENTS Figure 3-10 Carriage Assembly With 8 Ft Vertical Mast (Tilt) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 31200069 Part Number Qty. Description Rev.
PAGE 96
Before S/N 0160037900 excluding 0160037855 ATTACHMENTS Figure 3-11 8 Ft Vertical Mast Assembly 3 3 2 2 1 4 16 5 13 6 14 15 15 17 13 9 33 7 38 8 18 10 12 25 19 20 21 37 18 11 24 25 26 36 35 30 28 34 29 32 21 20 19 2 3 5 23 27 21 20 19 22 31 13 15 17 PV1210 3-36 1044C-54 Series II 31200069
PAGE 97
Before S/N 0160037900 excluding 0160037855 ATTACHMENTS Figure 3-11 8 Ft Vertical Mast Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 31200069 Part Number Qty.
PAGE 98
ATTACHMENTS Figure 3-12 Forks 2 3 1 PV1551 NOTE: FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE'S CAPACITY DECREASES CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR MACHINE'S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE'S CAPACITY. PLEASE CONSULT JLG PARTS DEPARTMENT TO DETERMINE THE CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE ASSEMBLY & APPLICATION.
PAGE 99
ATTACHMENTS Figure 3-12 Forks Item 1 2 3 31200069 Part Number Qty. Description Rev.
PAGE 100
ATTACHMENTS Figure 3-13 Fork Mounted Platform 4 101 102 107 109 7 111 BEFORE S/N 2009005-1 6 3 8 154 113 5 155 105 103 106 110 113 114 112 108 2 104 106 1 7 111 4 101 201 209 214 S/N 2009005-1 & AFTER 6 3 8 154 203 210 212 155 5 103 206 105 218 110 108 2 1 3-40 1044C-54 Series II 104 106 PY6770 31200069
PAGE 101
ATTACHMENTS Figure 3-13 Fork Mounted Platform Item 1 2 3 4 5 6 7 8 101 102 103 104 105 106 107 108 109 110 111 112 31200069 Part Number Qty. Description Rev.
PAGE 102
ATTACHMENTS Figure 3-13 Fork Mounted Platform (Continued) Item Part Number Qty. 113 114 154 155 1001097168 1001098582 1701509 1704277 1704277 0641405 1060379 2080040 3311405 3421453 3760170 4711400 1001102813 2 2 1 8 3 4 2 16 4 2 4 8 2 201 203 206 209 210 212 214 218 3-42 Description Rev.
PAGE 103
ATTACHMENTS Figure 3-13 Fork Mounted Platform (Continued) Item 31200069 Part Number Qty. Description 1044C-54 Series II Rev.
PAGE 104
S/N 0160037900 & After including 0160037855 ATTACHMENTS Figure 3-14 Sweeper Assembly 3-44 1044C-54 Series II 31200069
PAGE 105
S/N 0160037900 & After including 0160037855 ATTACHMENTS Figure 3-14 Sweeper Assembly Item 31200069 Part Number Qty. 0274719 10266970 1 1 Description SWEEPER ASSY SWEEPER WITH BUCKET 1044C-54 Series II Rev.
PAGE 106
S/N 0160037900 & After including 0160037855 ATTACHMENTS Figure 3-15 Grapple Bucket 3-46 1044C-54 Series II 31200069
PAGE 107
S/N 0160037900 & After including 0160037855 ATTACHMENTS Figure 3-15 Grapple Bucket Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 31200069 Part Number Qty.
PAGE 108
S/N 0160037900 & After including 0160037855 ATTACHMENTS Figure 3-16 Fork Mounted Lifting Hook NOTE: PALLET/LUMBER FORKS OF AN APPROPRIATE LOAD RATING MUST BE USED.
PAGE 109
S/N 0160037900 & After including 0160037855 ATTACHMENTS Figure 3-16 Fork Mounted Lifting Hook Item Part Number Qty. 1 2 3 4 5 6 7 91565094 7029520 1001093171 70020555 90554080 7029521 NSS NSS 1 2 2 1 1 1 1 1 31200069 Description FORK MOUNTED LIFTING HOOK, (includes all items) HAIRPIN CLIP PIN SPRING BUSHING SLING HOOK CHAIN SHACKLE, 12,000 LB LIFTING HOOK S/N PLATE 1044C-54 Series II Rev.
PAGE 110
S/N 0160037900 & After including 0160037855 ATTACHMENTS Figure 3-17 8 Ft Mast Assembly 1 2 PV1950 3-50 1044C-54 Series II 31200069
PAGE 111
S/N 0160037900 & After including 0160037855 ATTACHMENTS Figure 3-17 8 Ft Mast Assembly Item Part Number Qty. 1 2 1001108668 1001108670 NSS 1001111190 1 1 1 2 31200069 Description 8 FT MAST ASSY, (4500 LB), (includes items 1 & 2) 8 FT MAST ASSY WITH SIDE TILT, (4500 LB), (includes items 1 & 2) S/N PLATE WARNING DECAL 1044C-54 Series II Rev.
PAGE 112
S/N 0160037900 & After including 0160037855 ATTACHMENTS Figure 3-18 Buckets 3-52 1044C-54 Series II 31200069
PAGE 113
S/N 0160037900 & After including 0160037855 ATTACHMENTS Figure 3-18 Buckets Item 31200069 Part Number Qty. 1001100822 1001100823 1001100824 1 1 1 Description 72 IN BUCKET, 1.0 ³ YARD 96 IN BUCKET, 1.5 ³ YARD 102 IN BUCKET, 2.0 ³ YARD 1044C-54 Series II Rev.
PAGE 114
S/N 0160037900 & After including 0160037855 ATTACHMENTS Figure 3-19 Fork Pin Lock Installation 1 4 2 3 5 PY1650 3-54 1044C-54 Series II 31200069
PAGE 115
S/N 0160037900 & After including 0160037855 ATTACHMENTS Figure 3-19 Fork Pin Lock Installation Item 1 2 3 4 5 31200069 Part Number Qty. Description Rev.
PAGE 116
ATTACHMENTS Figure 3-20 Sheet Material Handler 1 2 3 4 7 5 107 6 106 101 102 103 104 105 PY1510 3-56 1044C-54 Series II 31200069
PAGE 117
ATTACHMENTS Figure 3-20 Sheet Material Handler Item 1 2 3 4 5 6 7 101 102 103 104 105 106 107 31200069 Part Number Qty.
PAGE 118
S/N 0160037900 & After including 0160037855 ATTACHMENTS Figure 3-21 50 in Side Shift Carriage 11 18 12 1 7 15 12 12 10 3 6 11 12 16 19 10 11 7 16 17 11 7 2 18 3 19 24 26 25 22 5 26 23 4 5 5 14 21 8 4 9 13 20 20 10 13 11 21 5 10 21 14 11 13 PV2031 3-58 1044C-54 Series II 20 31200069
PAGE 119
S/N 0160037900 & After including 0160037855 ATTACHMENTS Figure 3-21 50 in Side Shift Carriage Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 K1 K2 31200069 Part Number Qty.
PAGE 120
ATTACHMENTS This Page Intentionally Left Blank 3-60 1044C-54 Series II 31200069
PAGE 121
SECTION 4 ENGINE & ATTACHING PARTS 31200069 1044C-54 Series II
PAGE 122
S/N 0160009654 thru 0160018506 including 0160008714 ENGINE & ATTACHING PARTS Figure 4-1 Engine Installation 4 5 13 25 28 29 19 27 62 63 64 56 50 23 37 38 49 57 55 3 73 48 74 25 26 27 20 21 A 14 34 12 27 33 36 37 38 35 52 51 52 54 A 42 44 45 12 31 32 39 41 30 43 44 45 46 43 44 45 46 14 58 PV1740 VIEW A-A 4-2 1044C-54 Series II 31200069
PAGE 123
S/N 0160009654 thru 0160018506 including 0160008714 ENGINE & ATTACHING PARTS Figure 4-1 Engine Installation (Continued) 36 75 76 36 1 25 12 47 59 60 40 16 17 72 15 66 67 68 69 18 2 10 11 12 6 8 9 12 7 22 65 12 70 71 12 13 14 129 132 119 128 112 113 123 132 131 122 VIEW OF TRANSMISSION MOUNT 31200069 121 K1 K2 1044C-54 Series II 122 VIEW OF ENGINE MOUNT 120 PV1752 4-3
PAGE 124
S/N 0160009654 thru 0160018506 including 0160008714 ENGINE & ATTACHING PARTS Figure 4-1 Engine Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Part Number Qty.
PAGE 125
S/N 0160009654 thru 0160018506 including 0160008714 ENGINE & ATTACHING PARTS Figure 4-1 Engine Installation (Continued) Item Part Number Qty.
PAGE 126
S/N 0160018507 thru 0160040407 excluding 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-1 Engine Installation 4 5 13 27 25 28 29 19 62 63 64 56 50 23 37 38 49 57 55 48 74 3 73 25 26 27 20 21 A 14 34 12 27 33 36 37 38 35 52 12 31 32 51 52 54 A 42 44 45 39 41 30 43 44 45 46 43 44 45 46 14 58 PV1602 VIEW A-A 4-6 1044C-54 Series II 31200069
PAGE 127
S/N 0160018507 thru 0160040407 excluding 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-1 Engine Installation (Continued) 36 75 25 76 36 1 72 12 47 59 60 40 16 17 15 66 67 68 69 18 2 6 8 9 12 10 11 12 7 22 12 70 71 12 13 14 129 65 132 119 128 112 113 123 132 131 121 120 122 122 VIEW OF ENGINE MOUNT VIEW OF TRANSMISSION MOUNT K1 K2 PAP14910 31200069 1044C-54 Series II 4-7
PAGE 128
ENGINE & ATTACHING PARTS S/N 0160018507 thru 0160040407 excluding 0160037824 & 0160038521 Figure 4-1 Engine Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Part Number Qty. Description Rev.
PAGE 129
S/N 0160018507 thru 0160040407 excluding 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-1 Engine Installation (Continued) Item Part Number Qty.
PAGE 130
S/N 0160040413 & After including 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-1 Engine Installation A VIEW A-A A C C VIEW D 4-10 VIEW C-C 1044C-54 Series II 31200069
PAGE 131
S/N 0160040413 & After including 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-1 Engine Installation (Continued) 31200069 1044C-54 Series II 4-11
PAGE 132
S/N 0160040413 & After including 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-1 Engine Installation Item 1 2 3 5 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 29 30 32 33 34 35 36 37 38 39 40 41 42 44 45 46 47 49 50 4-12 Part Number Qty. Description Rev.
PAGE 133
S/N 0160040413 & After including 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-1 Engine Installation (Continued) Item Part Number Qty.
PAGE 134
S/N 0160040413 & After including 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-1 Engine Installation (Continued) Item Part Number Qty.
PAGE 135
S/N 0160040413 & After including 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-1 Engine Installation (Continued) Item 31200069 Part Number Qty. Description 1044C-54 Series II Rev.
PAGE 136
S/N 0160009654 thru 0160018506 including 0160008714 ENGINE & ATTACHING PARTS Figure 4-2 Engine PV1621 4-16 1044C-54 Series II 31200069
PAGE 137
S/N 0160009654 thru 0160018506 including 0160008714 ENGINE & ATTACHING PARTS Figure 4-2 Engine Item 31200069 Part Number Qty.
PAGE 138
ENGINE & ATTACHING PARTS S/N 0160018507 thru 0160040407 excluding 0160037824 & 0160038521 Figure 4-2 Engine PV1620 4-18 1044C-54 Series II 31200069
PAGE 139
S/N 0160018507 thru 0160040407 excluding 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-2 Engine Item 31200069 Part Number Qty.
PAGE 140
ENGINE & ATTACHING PARTS S/N 0160018507 thru 0160040407 excluding 0160037824 & 0160038521 Figure 4-2 Engine (Continued) Item 4-20 Part Number Qty. 91404222 91534005 80374036 91474506 80374020 70021899 70021897 80374019 1 1 1 1 1 1 1 1 Description Rev.
PAGE 141
S/N 0160018507 thru 0160040407 excluding 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-2 Engine (Continued) Item 31200069 Part Number Qty. Description 1044C-54 Series II Rev.
PAGE 142
S/N 0160040413 & After including 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-2 Engine PV1790 4-22 1044C-54 Series II 31200069
PAGE 143
S/N 0160040413 & After including 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-2 Engine Item 31200069 Part Number Qty. Description Rev.
PAGE 144
S/N 0160018507 thru 0160040407 excluding 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-3 Radiator Assembly 106 122 121 111 9 6 117 2 3 101 113 115 13 20 13 112 4 114109 114 1 116 117 7 114 112 21 16 18 17 19 117 23 116 114 107 5 9 7 8 105 104 108 11 22 6 108 112 10 8 114 12 101 112 108 109 15 112 14 105 224 226 225 227 117 119 FROM TRANSMISSION 117 103 117 120 118 TO TRANSMISSION TO RETURN MANIFOLD, (SEE FIGURE 8-1) 123 TO MAIN CONTROL VALVE, (SEE FIG
PAGE 145
S/N 0160018507 thru 0160040407 excluding 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-3 Radiator Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 101 103 104 105 106 107 108 109 111 112 113 114 115 116 117 118 119 120 121 31200069 Part Number Qty.
PAGE 146
ENGINE & ATTACHING PARTS S/N 0160018507 thru 0160040407 excluding 0160037824 & 0160038521 Figure 4-3 Radiator Assembly (Continued) Item Part Number Qty. 122 123 224 225 226 227 1016712947 10837649 10700205 10701310 10701404 10701508 1 2 4 4 8 4 4-26 Description Rev.
PAGE 147
S/N 0160018507 thru 0160040407 excluding 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-3 Radiator Assembly (Continued) Item 31200069 Part Number Qty. Description 1044C-54 Series II Rev.
PAGE 148
S/N 0160040413 & After including 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-3 Radiator Assembly 142 101 102 144 151 117 113 116 4 143 125 129 101 102 113 120 116 128 117 129 117 124 107 3 117 121 127 117 145 134 2 215 212 201 204 236 132 121 107 139 112 114 111 110 101 103 106 137 135 140 121 134 107 121 1 139 121 FROM TRANSMISSION 121 107 133 141 5 106 118 146 133 149 130 131 150 109 TO TRANSMISSION TO MAIN CONTR OL VALVE (SEE FIG 8-1) 119 119 108 TO RETUR
PAGE 149
S/N 0160040413 & After including 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-3 Radiator Assembly Item 1 2 3 4 5 6 7 8 101 102 103 104 105 106 107 108 109 110 111 112 113 114 116 117 118 119 120 121 122 123 124 125 127 128 129 130 131 132 133 134 135 137 138 139 31200069 Part Number Qty.
PAGE 150
S/N 0160040413 & After including 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-3 Radiator Assembly (Continued) Item Part Number Qty.
PAGE 151
S/N 0160040413 & After including 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-3 Radiator Assembly (Continued) Item 31200069 Part Number Qty. Description 1044C-54 Series II Rev.
PAGE 152
S/N 0160018507 thru 0160040407 excluding 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-4 Air Cleaner Installation 8 101 11 103 104 13 102 18 1 11 17 5 16 10 4 2 7 9 6 15 9 11 9 3 12 9 14 9 PV0220 4-32 1044C-54 Series II 31200069
PAGE 153
S/N 0160018507 thru 0160040407 excluding 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-4 Air Cleaner Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 101 102 103 104 31200069 Part Number Qty.
PAGE 154
S/N 0160040413 & After including 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-4 Air Cleaner Installation 101 4 105 102 103 16 107 17 7 9 104 7 10 12 11 5 8 5 15 13 14 2 1 3 7 5 7 6 PV1831 4-34 1044C-54 Series II 31200069
PAGE 155
S/N 0160040413 & After including 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-4 Air Cleaner Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 101 102 103 104 105 107 31200069 Part Number Qty. Description Rev.
PAGE 156
S/N 0160009654 thru 0160040407 excluding 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust Installation 9 11 21 3 5 6 23 10 3 1 16 18 15 17 12 18 13 13 18 4 7 8 22 18 14 16 17 15 PV1662 4-36 1044C-54 Series II 31200069
PAGE 157
S/N 0160009654 thru 0160040407 excluding 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust Installation Item 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 21 22 23 31200069 Part Number Qty.
PAGE 158
S/N 0160040413 & After including 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust Installation 101 1 6 2 12 4 1 3 6 2 201 3 10 11 14 10 97 18 17 19 8 10 5 13 15 18 16 101 PV1800 4-38 1044C-54 Series II 31200069
PAGE 159
S/N 0160040413 & After including 0160037824 & 0160038521 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 101 201 31200069 Part Number Qty.
PAGE 160
ENGINE & ATTACHING PARTS This Page Intentionally Left Blank 4-40 1044C-54 Series II 31200069
PAGE 161
SECTION 5 DRIVE TRAIN 31200069 1044C-54 Series II
PAGE 162
DRIVE TRAIN Figure 5-1 Drive Train Components 1 2 1 2 12 11 101 7 8 9 2 3 9 6 12 13 4 2 3 10 5 PV1402 5-2 1044C-54 Series II 31200069
PAGE 163
DRIVE TRAIN Figure 5-1 Drive Train Components Item Part Number Qty.
PAGE 164
DRIVE TRAIN Figure 5-2 Front Axle Assembly 5-4 1044C-54 Series II 31200069
PAGE 165
DRIVE TRAIN Figure 5-2 Front Axle Assembly Item 1 2 3 4 Part Number Qty. Description Rev.
PAGE 166
DRIVE TRAIN Figure 5-3 Front Axle - Input 1 1 2 3 4 5 6 7 8 9 PU1950 5-6 1044C-54 Series II 31200069
PAGE 167
DRIVE TRAIN Figure 5-3 Front Axle - Input Item Part Number Qty.
PAGE 168
DRIVE TRAIN Figure 5-3 Front Axle - Input (Continued) 5-8 Item Part Number Qty. 5 6 7 8 9 8035909 8035910 8035911 1321201 8035912 1321204 8035913 8035914 8035915 8035916 1321203 8035917 8035918 8035919 8035920 1321202 1321212 1321210 1321248 1321194 8035921 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 1 1 1 1 1 Description Rev. RING, 12.29mm RING, 12.32mm RING, 12.35mm RING, 12.38mm RING, 11.27mm RING, 11.24mm RING, 11.21mm RING, 11.18mm RING, 11.15mm RING, 11.12mm RING, 11.09mm RING, 11.
PAGE 169
DRIVE TRAIN Figure 5-3 Front Axle - Input (Continued) Item 31200069 Part Number Qty. Description 1044C-54 Series II Rev.
PAGE 170
DRIVE TRAIN Figure 5-4 Front Axle - Limited Slip Differential 7 4 8 6 5 3 1 9 2 8 7 10 11 12 10 7 8 9 3 6 5 13 4 8 7 PU1970 5-10 1044C-54 Series II 31200069
PAGE 171
DRIVE TRAIN Figure 5-4 Front Axle - Limited Slip Differential Item 1 2 3 4 5 6 7 8 9 10 11 12 13 31200069 Part Number Qty. 7027230 8035923 1321184 1321215 1321219 1321220 1321221 1321217 7027225 1319415 8036753 1321225 1321218 1321153 1321154 1 12 12 1 10 10 10 2 2 4 4 2 8 4 4 Ref Description Rev. LIMITED SLIP DIFFERENTIAL ASSY, (includes items 1 thru 12) CAPSCREW WASHER DIFFERENTIAL CASE O. CLUTCH DISC, 1.2mm O. CLUTCH DISC, 1.3mm O. CLUTCH DISC, 1.
PAGE 172
DRIVE TRAIN Figure 5-5 Front Axle - Casing 11 12 3 2 10 8 4 5 9 25 14 13 6 26 7 1 15 16 20 11 6 22 5 24 23 4 2 3 21 1 8 12 11 17 9 19 18 13 14 25 16 5-12 11 PAP14880 1044C-54 Series II 31200069
PAGE 173
DRIVE TRAIN Figure 5-5 Front Axle - Casing Item Part Number Qty.
PAGE 174
DRIVE TRAIN Figure 5-6 Front Axle - M-Disc Brake 28 24 10 1 1 6 2 6 29 15 4 5 3 13 12 11 14 7 7 9 8 30 25 22 27 27 19 18 16 20 21 22 23 17 26 26 26 26 26 PV1321 5-14 1044C-54 Series II 31200069
PAGE 175
DRIVE TRAIN Figure 5-6 Front Axle - M-Disc Brake Item Part Number Qty.
PAGE 176
DRIVE TRAIN Figure 5-6 Front Axle - M-Disc Brake (Continued) Item Part Number Qty.
PAGE 177
DRIVE TRAIN Figure 5-6 Front Axle - M-Disc Brake (Continued) Item 31200069 Part Number Qty. Description 1044C-54 Series II Rev.
PAGE 178
DRIVE TRAIN Figure 5-7 Front Axle - Brake 14 13 7 1 2 3 8 9 10 11 12 6 4 5 18 19 15 15 15 15 16 17 K1 PV1331 5-18 1044C-54 Series II 31200069
PAGE 179
DRIVE TRAIN Figure 5-7 Front Axle - Brake Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 8036848 70020413 1321206 8036321 1321244 8036862 8036861 8036849 8036320 1321208 8036855 8036854 8036859 7027212 8036852 1321207 8035958 8036856 1319666 7027217 2 2 2 6 6 6 6 2 2 2 2 2 6 2 2 8 2 2 2 2 K1 7029104 AR 31200069 Description Rev.
PAGE 180
DRIVE TRAIN Figure 5-8 Front Axle - Joint Housing 15 26 7 1 2 4 5 8 7 9 10 16 27 17 13 14 11 12 18 3 6 16 29 28 2 23 1 24 25 22 31 15 20 21 30 19 21 PV1340 5-20 1044C-54 Series II 31200069
PAGE 181
DRIVE TRAIN Figure 5-8 Front Axle - Joint Housing Item Part Number Qty.
PAGE 182
DRIVE TRAIN Figure 5-9 Front Axle - Planetary Drive 1 2 3 3 4 2 5 6 8 7 10 9 11 PU2040 5-22 1044C-54 Series II 31200069
PAGE 183
DRIVE TRAIN Figure 5-9 Front Axle - Planetary Drive Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 80304227 1321205 1321191 1321214 1321233 8035977 1319506 8036331 1321232 1321255 1321258 3 6 6 3 3 2 1 1 1 1 1 31200069 Description Rev.
PAGE 184
DRIVE TRAIN Figure 5-10 Rear Axle Assembly 5-24 1044C-54 Series II 31200069
PAGE 185
DRIVE TRAIN Figure 5-10 Rear Axle Assembly Item 1 2 3 4 31200069 Part Number Qty.
PAGE 186
DRIVE TRAIN Figure 5-11 Rear Axle - Input 1 2 3 4 5 6 7 8 9 9 PU2050 5-26 1044C-54 Series II 31200069
PAGE 187
DRIVE TRAIN Figure 5-11 Rear Axle - Input Item Part Number Qty.
PAGE 188
DRIVE TRAIN Figure 5-11 Rear Axle - Input (Continued) Item 7 8 9 5-28 Part Number Qty. 1319398 1319399 1319400 1319401 1319402 1319333 1319334 1319335 1319336 1319337 1319338 1319339 1319340 1319341 1319342 1319343 1319344 1319345 1319346 1319347 1319348 1319349 1319350 1319351 1319352 1319353 7028974 1 1 1 1 1 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 1 1 Description Rev. RING, 15.88mm RING, 15.89mm RING, 15.91mm RING, 15.94mm RING, 15.97mm WASHER, 1.0mm WASHER, 1.
PAGE 189
DRIVE TRAIN Figure 5-11 Rear Axle - Input (Continued) Item 31200069 Part Number Qty. Description 1044C-54 Series II Rev.
PAGE 190
DRIVE TRAIN Figure 5-12 Rear Axle - Differential 8 8 7 3 1 4 7 9 6 5 7 8 9 2 7 8 12 11 10 3 6 5 4 PU2060 5-30 1044C-54 Series II 31200069
PAGE 191
DRIVE TRAIN Figure 5-12 Rear Axle - Differential Item 1 2 3 4 5 6 7 8 9 10 11 12 31200069 Part Number Qty. 7028976 1321154 1321153 1321215 1321260 8035984 1321259 1319412 8036752 8036753 1319414 1319415 1321225 8035923 1321184 1 4 4 1 2 2 2 2 2 4 4 4 2 12 12 Ref Description Rev. DIFFERENTIAL ASSY, (includes items 1 thru 11) SLOT PIN SLOT PIN DIFFERENTIAL CASE DIFFERENTIAL RING, 13.7mm, (Before Axle S/N 708692) DIFFERENTIAL RING, 13.6mm, (Before Axle S/N 708692) DIFFERENTIAL RING, 13.
PAGE 192
DRIVE TRAIN Figure 5-13 Rear Axle - Casing 1 2 4 10 9 8 11 5 6 3 15 16 26 27 7 14 13 13 14 12 18 17 23 25 22 24 20 21 13 19 1 17 18 21 19 22 27 6 5 2 4 3 13 PU2070 5-32 1044C-54 Series II 31200069
PAGE 193
DRIVE TRAIN Figure 5-13 Rear Axle - Casing Item Part Number Qty.
PAGE 194
DRIVE TRAIN Figure 5-14 Rear Axle - M-Disc Brake 11 9 8 12 10 14 3 1 15 17 4 5 29 16 1 2 6 13 6 27 7 30 26 8 24 26 26 21 23 24 25 28 20 28 28 18 19 22 PU2080 5-34 1044C-54 Series II 31200069
PAGE 195
DRIVE TRAIN Figure 5-14 Rear Axle - M-Disc Brake Item Part Number Qty.
PAGE 196
DRIVE TRAIN Figure 5-14 Rear Axle - M-Disc Brake (Continued) Item Part Number Qty.
PAGE 197
DRIVE TRAIN Figure 5-14 Rear Axle - M-Disc Brake (Continued) Item 31200069 Part Number Qty. Description 1044C-54 Series II Rev.
PAGE 198
DRIVE TRAIN Figure 5-15 Rear Axle - Brake 1 2 PU2090 5-38 1044C-54 Series II 31200069
PAGE 199
DRIVE TRAIN Figure 5-15 Rear Axle - Brake Item Part Number Qty. 1 2 1321172 1321178 2 2 31200069 Description Rev.
PAGE 200
DRIVE TRAIN Figure 5-16 Rear Axle - Joint Housing 19 20 21 18 17 22 1 9 2 6 7 10 9 35 11 15 16 13 14 5 8 23 24 33 32 3 4 28 31 12 26 30 29 34 25 27 27 PV1350 5-40 1044C-54 Series II 31200069
PAGE 201
DRIVE TRAIN Figure 5-16 Rear Axle - Joint Housing Item Part Number Qty.
PAGE 202
DRIVE TRAIN Figure 5-16 Rear Axle - Joint Housing (Continued) Item Part Number Qty. 29 30 31 32 33 34 35 80304173 8036434 1321226 2 20 Ref 2 2 Ref 2 CASSETTE RING WHEEL BOLT WASHER, (see Figure 5-1 for details) STOP SCREW HEX NUT RING GEAR, (see Figure 5-17 for details) RETAINING RING N1 Note Ref IF REPLACING BOTH 8035992 CENTRAL PIECE 8035993 JOINT CROSS (NOT MAINTENANCE FREE) CAN REPLACE WITH 70021553 CENTRAL PIECE & 70021554 JOINT CROSS (MAINTENANCE FREE).
PAGE 203
DRIVE TRAIN Figure 5-16 Rear Axle - Joint Housing (Continued) Item 31200069 Part Number Qty. Description 1044C-54 Series II Rev.
PAGE 204
DRIVE TRAIN Figure 5-17 Rear Axle - Planetary Drive 4 1 3 2 8 9 10 6 7 5 PV1360 5-44 1044C-54 Series II 31200069
PAGE 205
DRIVE TRAIN Figure 5-17 Rear Axle - Planetary Drive Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 1319485 1319484 1321231 1319483 1321247 1321242 8036414 8035977 8036331 1319506 8 8 8 8 2 2 2 4 2 2 31200069 Description Rev.
PAGE 206
DRIVE TRAIN Figure 5-18 ZF Transmission - Converter & Input PV1370 5-46 1044C-54 Series II 31200069
PAGE 207
DRIVE TRAIN Figure 5-18 ZF Transmission - Converter & Input Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 4540013 7026744 7026745 1319229 8036022 1319557 1319558 8036023 1319563 80304405 10731913 7026749 1319566 Ref 4 8 2 1 1 1 1 1 1 1 1 1 31200069 Description ZF TRANSMISSION, (see Figure 5-18 thru Figure 5-29 for details) HEX SCREW WASHER DIAPHRAGM CONVERTER STATOR SHAFT BEARING BUSH TURBINE SHAFT BALL BEARING RETAINING RING SNAP RING PISTON RING CENTRAL SHAFT 1044C-54 Series II Rev.
PAGE 208
DRIVE TRAIN Figure 5-19 ZF Transmission - Gearbox Housing PV1410 5-48 1044C-54 Series II 31200069
PAGE 209
DRIVE TRAIN Figure 5-19 ZF Transmission - Gearbox Housing Item Part Number Qty.
PAGE 210
DRIVE TRAIN Figure 5-20 ZF Transmission - Reversing Gear KV PV1420 5-50 1044C-54 Series II 31200069
PAGE 211
DRIVE TRAIN Figure 5-20 ZF Transmission - Reversing Gear KV Item Part Number Qty. 1 2 3 4 5 6 7 8 9 1319615 7026761 1319637 8036575 1319595 7026758 7026759 7026760 1319600 1319601 1319602 1319603 1319604 1319617 1319618 1319638 1319620 1319621 1319622 1319623 1319624 1319625 1319626 1319627 1319636 1 2 1 1 7 11 11 1 AR AR AR AR AR 1 1 1 1 AR AR AR AR AR AR AR 1 10 11 12 13 14 15 31200069 Description Rev. ROLLER BEARING PISTON RING COUPLING PISTON CUP SPRING LIN. CLUTCH DISC O.
PAGE 212
DRIVE TRAIN Figure 5-21 ZF Transmission - Reversing Gear KR PV1430 5-52 1044C-54 Series II 31200069
PAGE 213
DRIVE TRAIN Figure 5-21 ZF Transmission - Reversing Gear KR Item Part Number Qty. 1 2 3 4 5 6 7 8 9 1319608 7026761 1319639 8036575 1319595 7026758 7026759 7026760 1319600 1319601 1319602 1319603 1319604 1319617 1319618 1319638 1319620 1319621 1319622 1319623 1319624 1319625 1319626 1319627 1319636 1 2 1 1 7 11 11 1 AR AR AR AR AR 1 1 1 1 AR AR AR AR AR AR AR 1 10 11 12 13 14 15 31200069 Description Rev. ROLLER BEARING PISTON RING COUPLING PISTON CUP SPRING LIN. CLUTCH DISC O.
PAGE 214
DRIVE TRAIN Figure 5-22 ZF Transmission - Coupling Group K1 PV1440 5-54 1044C-54 Series II 31200069
PAGE 215
DRIVE TRAIN Figure 5-22 ZF Transmission - Coupling Group K1 Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 7026761 1319608 1319591 8036575 1319595 1319596 10731845 7026758 7026759 7026760 1319600 1319601 1319602 1319603 1319604 1319606 1319607 7029532 7029533 2 1 1 1 5 1 2 12 12 1 AR AR AR AR AR 2 1 1 1 12 13 14 31200069 Description Rev. PISTON RING ROLLER BEARING COUPLING PISTON CUP SPRING SHIM RETAINING RING LIN. CLUTCH DISC O. CLUTCH DISC END SHIM SNAP RING, 3.5 SNAP RING, 3.5 SNAP RING, 3.
PAGE 216
DRIVE TRAIN Figure 5-23 ZF Transmission - Coupling Group K2 PV1450 5-56 1044C-54 Series II 31200069
PAGE 217
DRIVE TRAIN Figure 5-23 ZF Transmission - Coupling Group K2 Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1319615 7026761 1319613 8036575 1319595 1319596 10731845 7026759 7026758 7026760 1319600 1319601 1319602 1319603 1319604 1319606 1319614 7029532 7029533 1 2 1 1 5 1 2 8 8 1 AR AR AR AR AR 2 1 1 1 12 13 14 31200069 Description Rev. ROLLER BEARING PISTON RING COUPLING PISTON CUP SPRING SHIM RETAINING RING O. CLUTCH DISC LIN. CLUTCH DISC END SHIM SNAP RING, 3.5 SNAP RING, 3.5 SNAP RING, 3.
PAGE 218
DRIVE TRAIN Figure 5-24 ZF Transmission - Coupling Group K3 PV1460 5-58 1044C-54 Series II 31200069
PAGE 219
DRIVE TRAIN Figure 5-24 ZF Transmission - Coupling Group K3 Item Part Number Qty. 1 7029532 7029533 1319621 1319622 1319623 1319624 1319625 1319626 1319627 1319620 1319619 1319618 1319617 1319595 1319600 1319601 1319602 1319603 1319604 7026760 7026758 7026759 8036575 7026761 1319616 1319633 1 1 AR AR AR AR AR AR AR 1 1 1 1 5 AR AR AR AR AR 1 8 8 1 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 31200069 Description Rev. OUTER RING INNER RING RETAINING RING, 3.20 RETAINING RING, 3.10 RETAINING RING, 3.
PAGE 220
DRIVE TRAIN Figure 5-25 ZF Transmission - Coupling Group K4 PV1470 5-60 1044C-54 Series II 31200069
PAGE 221
DRIVE TRAIN Figure 5-25 ZF Transmission - Coupling Group K4 Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1319615 7026761 1319634 8036575 1319595 10731845 1319596 7026759 7026758 7026760 1319600 1319601 1319602 1319603 1319604 1319606 1319635 1319636 1 2 1 1 5 2 1 8 8 1 AR AR AR AR AR 2 1 1 12 13 14 31200069 Description Rev. ROLLER BEARING PISTON RING COUPLING PISTON CUP SPRING RETAINING RING SHIM O. CLUTCH DISC LIN. CLUTCH DISC END SHIM SNAP RING, 3.5 SNAP RING, 3.5 SNAP RING, 3.0 SNAP RING, 2.
PAGE 222
DRIVE TRAIN Figure 5-26 ZF Transmission - Output PV1480 5-62 1044C-54 Series II 31200069
PAGE 223
DRIVE TRAIN Figure 5-26 ZF Transmission - Output Item Part Number Qty. 1 2 3 4 5 6 7 8 10731959 1319649 1319648 10839156 1319642 1319647 1319641 NSS 70020430 70020431 8036031 1319646 7029532 7029533 8036032 1319633 7029029 NSS 70020430 70020431 4 2 2 2 2 2 2 1 1 1 1 7 1 1 1 1 1 1 1 1 9 10 11 12 13 14 15 31200069 Description Rev. HEX SCREW TAB WASHER WASHER O-RING OUTPUT FLANGE SCREEN SHEET SHAFT SEAL ROLLER BEARING ASSY CUP CONE SCREEN SHEET CAPSCREW OUTER RING INNER RING INTERM.
PAGE 224
DRIVE TRAIN Figure 5-27 ZF Transmission - Control Unit PV1490 5-64 1044C-54 Series II 31200069
PAGE 225
DRIVE TRAIN Figure 5-27 ZF Transmission - Control Unit Item Part Number Qty. 1 2 3 1319650 7029035 8036034 70020425 1319661 7029037 7029036 8036035 70020426 1319661 1321265 10732072 10732071 1319652 1 1 1 1 19 19 43 1 1 15 15 1 1 1 4 5 6 7 8 9 10 11 12 31200069 Description Rev. GASKET DUCT PLATE INTERM. SHEET, (previous design) INTERM. SHEET, (current design) WASHER HEX SCREW TORX SCREW INTERM. SHEET, (previous design) INTERM.
PAGE 226
DRIVE TRAIN Figure 5-28 ZF Transmission - Gearshift System PV1500 5-66 1044C-54 Series II 31200069
PAGE 227
DRIVE TRAIN Figure 5-28 ZF Transmission - Gearshift System Item Part Number Qty.
PAGE 228
DRIVE TRAIN Figure 5-28 ZF Transmission - Gearshift System PV1510 5-68 1044C-54 Series II 31200069
PAGE 229
DRIVE TRAIN Figure 5-28 ZF Transmission - Gearshift System Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1319714 1319715 1319713 1319712 1319702 10732063 1319703 1319710 1319696 70020427 10731709 1319670 1319711 1319707 9 9 1 1 3 3 3 3 3 1 3 3 1 1 31200069 Description Rev.
PAGE 230
DRIVE TRAIN Figure 5-29 ZF Transmission - Oil Pump, Filter & Dipstick PV1520 5-70 1044C-54 Series II 31200069
PAGE 231
DRIVE TRAIN Figure 5-29 ZF Transmission - Oil Pump, Filter & Dipstick Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1319723 1319722 1319721 1319720 1319724 1319719 80304214 7029074 7029914 1319585 1319582 7029913 1319581 1319726 1 1 1 1 1 2 4 1 1 1 2 1 1 1 31200069 Description Rev. STOP SLEEVE ANGLE DISC AX.
PAGE 232
DRIVE TRAIN Figure 5-30 Drive Shaft 1 7 3 2 4 5 6 7 8 9 PV1531 5-72 1044C-54 Series II 31200069
PAGE 233
DRIVE TRAIN Figure 5-30 Drive Shaft Item Part Number Qty. 1 2 3 91473027 91473028 Ref 10 20 4 5 6 7 8 9 31200069 4040282 91563209 7026911 91473151 91474035 1 Ref 1 2 1 1 Description Rev.
PAGE 234
DRIVE TRAIN Figure 5-31 Tires & Rims 5-74 1044C-54 Series II 31200069
PAGE 235
DRIVE TRAIN Figure 5-31 Tires & Rims Item Part Number Qty. Description Rev.
PAGE 236
DRIVE TRAIN This Page Intentionally Left Blank 5-76 1044C-54 Series II 31200069
PAGE 237
SECTION 6 CAB 31200069 1044C-54 Series II
PAGE 238
CAB Figure 6-1 Operators Compartment Assembly 1 12 11 2 14 13 9 3 8 3 262 303 27 26 15 8 33 6 32 13 7 8 304 301 35 34 16 3 5 302 30 28 25 10 12 18 3 8 17 26 42 19 29 3 25 24 31 41 26 39 16 34 27 40 3 121 37 8 147 21 3 23 1044C-54 Series II 38 20 22 401 403 6-2 4 8 36 17 8 402 404 PV0415 31200069
PAGE 239
CAB Figure 6-1 Operators Compartment Assembly Item Part Number Qty.
PAGE 240
CAB Figure 6-1 Operators Compartment Assembly (Continued) Item Part Number Qty.
PAGE 241
CAB Figure 6-1 Operators Compartment Assembly (Continued) Item 31200069 Part Number Qty. Description 1044C-54 Series II Rev.
PAGE 242
CAB Figure 6-2 Cab Enclosure Kit 3 2 1 4 PV1090 6-6 1044C-54 Series II 31200069
PAGE 243
CAB Figure 6-2 Cab Enclosure Kit Item Part Number Qty. 10436476 1 1 Ref 2 3 4 Ref Ref Ref 31200069 Description CAB ENCLOSURE KIT, (includes all items) WINDSHIELD W/WIPER, MOLDING & HARDWARE, (see Figure 6-3 for details) DOOR ASSY, (see Figure 6-6 for details) CAB WINDOWS, (see Figure 6-5 for details) CAB INSULATION, (see Figure 6-7 for details) 1044C-54 Series II Rev.
PAGE 244
CAB Figure 6-3 Windshield Wiper Assembly 28 25 24 7 20 6 19 8 18 20 22 23 21 26 27 5 9 3 10 11 12 13 15 4 16 17 14 1 2 PV1070 6-8 1044C-54 Series II 31200069
PAGE 245
CAB Figure 6-3 Windshield Wiper Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 31200069 Part Number Qty.
PAGE 246
CAB Figure 6-4 Windshield Assembly 8 7 6 5 3 4 3 15 14 2 11 11 7 9 12 13 1 11 7 10 17 9 16 PV1060 6-10 1044C-54 Series II 31200069
PAGE 247
CAB Figure 6-4 Windshield Assembly Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 10837393 10837397 10837389 10336317 91344031 10837398 70021038 10136480 10837395 10837391 10837392 10238848 10139225 10238849 10837396 10139222 10139224 4 4 2 1 1 4 4 4 5 2 2 2 2 2 2 4 4 31200069 Description Rev.
PAGE 248
CAB Figure 6-5 Window Assembly 3 4 1 6 5 2 7 8 9 13 14 12 11 PV1041 6-12 1044C-54 Series II 31200069
PAGE 249
CAB Figure 6-5 Window Assembly Item Part Number Qty. 1 2 3 4 5 6 7 8 9 11 12 13 14 10867540 1012354 10236318 10867150 1012362 10239478 1012361 10236500 10339176 10236499 1012360 91344031 1 1 1 1 1 1 1 1 1 1 1 1 Ref 31200069 Description Rev.
PAGE 250
CAB Figure 6-6 Door Assembly 154 159 160 161 11 20 4 1 2 12 13 14 23 24 40 25 15 16 2 6-14 17 18 154 155 156 157 158 1044C-54 Series II 26 27 28 29 PV1051 31200069
PAGE 251
CAB Figure 6-6 Door Assembly Item 1 2 4 11 12 13 14 15 16 17 18 20 23 24 25 26 27 28 29 40 154 155 156 157 158 159 160 161 31200069 Part Number Qty.
PAGE 252
CAB Figure 6-7 Insulation Installation 3 4 2 1 5 8 7 6 PV1080 6-16 1044C-54 Series II 31200069
PAGE 253
CAB Figure 6-7 Insulation Installation Item Part Number Qty. 1 2 3 10238766 10238767 10238764 1 1 1 4 5 6 7 8 10238771 10236765 10238870 10238772 10238768 1 1 1 1 1 31200069 Description Rev.
PAGE 254
CAB Figure 6-8 Instrument Panel Assembly 1 S/N 0160040413 & After 2 3 Before S/N 0160049803 S/N 0160049803 & After 4 7 5 23 1 32 33 6 23 8 9 10 11 12 17 18 144 146 20 16 15 24 14 13 25 21 22 26 27 30 19 28 29 31 PAP14831 6-18 1044C-54 Series II 31200069
PAGE 255
CAB Figure 6-8 Instrument Panel Assembly Item Part Number Qty.
PAGE 256
S/N 0160009654 thru 0160013146 including 0160008714 CAB Figure 6-9 Operator’s Seat 1 4 4 3 2 4 PV1700 6-20 1044C-54 Series II 31200069
PAGE 257
S/N 0160009654 thru 0160013146 including 0160008714 CAB Figure 6-9 Operator’s Seat Item Part Number Qty.
PAGE 258
S/N 0160013147 & After CAB Figure 6-9 Operator’s Seat 10 11 13 12 S/N 0160016827 & AFTER 2 1 3 4 5 6 7 K1 K2 9 8 8 9 PAP14650 6-22 1044C-54 Series II 31200069
PAGE 259
S/N 0160013147 & After CAB Figure 6-9 Operator’s Seat Item Part Number Qty.
PAGE 260
Before S/N 0160040413 excluding 0160037824 & 0160038521 CAB Figure 6-10 Heater & Air Conditioning System 7 2 101 111 112 110 106 116 107 104 117 114 115 102 109 105 103 107 113 108 3 201 1 203 8 202 31 PV1731 6-24 1044C-54 Series II 31200069
PAGE 261
Before S/N 0160040413 excluding 0160037824 & 0160038521 CAB Figure 6-10 Heater & Air Conditioning System Item Part Number Qty. Description Rev.
PAGE 262
Before S/N 0160040413 excluding 0160037824 & 0160038521 CAB Figure 6-10 Heater & Air Conditioning System (Continued) Item Part Number Qty. 106 107 108 109 110 111 112 113 114 115 116 117 201 202 203 7029799 7029800 7029801 7029802 7029803 7029804 7029805 7029806 7029807 7029808 7029809 7029810 70020183 70020184 70020185 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 6-26 Description Rev.
PAGE 263
Before S/N 0160040413 excluding 0160037824 & 0160038521 CAB Figure 6-10 Heater & Air Conditioning System (Continued) Item 31200069 Part Number Qty. Description 1044C-54 Series II Rev.
PAGE 264
S/N 0160040413 & After including 0160037824 & 0160038521 CAB Figure 6-10 Heater & Air Conditioning System 203 211 205 206 201 2 207 6 4 208 7 204 8 202 6 210 7 5 123 7 7 5 4 PAP14810 6-28 1044C-54 Series II 31200069
PAGE 265
S/N 0160040413 & After including 0160037824 & 0160038521 CAB Figure 6-10 Heater & Air Conditioning System Item 2 4 5 6 7 8 123 201 202 203 204 205 206 207 208 209 210 211 31200069 Part Number Qty.
PAGE 266
CAB This Page Intentionally Left Blank 6-30 1044C-54 Series II 31200069
PAGE 267
SECTION 7 CONTROLS 31200069 1044C-54 Series II
PAGE 268
Before S/N 0160048698 CONTROLS Figure 7-1 Joystick 2 15 1 3 25 16 4 13 17 5 26 12 16 6 18 19 11 27 10 9 8 23 7 1 6 21 14 24 28 20 29 22 K1 K2 7-2 1044C-54 Series II 30 PV0772 31200069
PAGE 269
Before S/N 01600484698 CONTROLS Figure 7-1 Joystick Item Part Number Qty.
PAGE 270
S/N 0160048698 & After CONTROLS Figure 7-1 Joystick 4 2 5 101 3 8 7 1 K1 7-4 1044C-54 Series II PV2040 31200069
PAGE 271
S/N 0160048698 & After CONTROLS Figure 7-1 Joystick Item Part Number Qty.
PAGE 272
Before S/N 0160048698 CONTROLS Figure 7-2 Frame Level & Outrigger Joystick Assembly 201 202 203 101 102 204 205 103 206 207 104 105 106 208 109 108 1 209 210 2 107 3 110 4 110 211 212 213 214 114 115 112 215 116 113 7-6 K1 K2 K3 K4 PV0833 1044C-54 Series II 31200069
PAGE 273
Before S/N 0160048698 CONTROLS Figure 7-2 Frame Level & Outrigger Joystick Assembly Item Part Number Qty. Description Rev.
PAGE 274
S/N 0160048698 & After CONTROLS Figure 7-2 Frame Level & Outrigger Joystick Assembly 18 26 18 19 25 19 20 24 23 21 20 22 11 12 21 28 11 12 27 11 12 7 8 6 4 5 13 16 4 5 10 8 3 10 8 14 17 6 7 7 13 8 9 13 8 9 13 8 9 1 15 10 1 29 5 2 30 3 7-8 1044C-54 Series II K1 K2 K3 K4 K5 PV2090 31200069
PAGE 275
S/N 0160048698 & After CONTROLS Figure 7-2 Frame Level & Outrigger Joystick Assembly Item Part Number Qty.
PAGE 276
Before S/N 0160049803 CONTROLS Figure 7-3 Steer Column Assembly 6 5 4 2 1 3 PV0430 7-10 1044C-54 Series II 31200069
PAGE 277
Before S/N 0160049803 CONTROLS Figure 7-3 Steer Column Assembly Item Part Number Qty. 1 2 3 4 5 6 10239045 10718740 NSS NSS NSS NSS 10718738 1 1 2 1 1 1 1 31200069 Description Rev.
PAGE 278
S/N 0160049803 & After CONTROLS Figure 7-3 Steer Column Assembly 1 PV2020 7-12 1044C-54 Series II 31200069
PAGE 279
S/N 0160049803 & After CONTROLS Figure 7-3 Steer Column Assembly Item Part Number Qty. 1 7138833 1 31200069 Description Rev.
PAGE 280
CONTROLS Figure 7-4 Brake Valve Assembly 11 1 17 18 2 12 8 3 19 13 9 4 10 5 24 20 14 8 6 15 25 21 16 7 22 23 K1 26 7-14 1044C-54 Series II PV0891 31200069
PAGE 281
CONTROLS Figure 7-4 Brake Valve Assembly Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 10266988 7029130 NSS NSS NSS NSS Use Kit K1 NSS NSS NSS NSS NSS Use Kit K1 NSS NSS NSS NSS NSS Use Kit K1 Use Kit K1 NSS NSS NSS Use Kit K1 NSS 10700207 10701310 10701508 1 1 1 1 1 1 2 2 1 4 1 1 1 1 1 1 AR 1 1 1 1 1 1 1 1 3 3 3 K1 10837080 31200069 Description Rev.
PAGE 282
CONTROLS Figure 7-5 Accelerator Pedal 2 3 3 4 1 18 19 7 6 10 11 5 16 17 9 2 12 13 14 15 3 3 4 8 PV1561 7-16 1044C-54 Series II 31200069
PAGE 283
CONTROLS Figure 7-5 Accelerator Pedal Item Part Number Qty.
PAGE 284
CONTROLS This Page Intentionally Left Blank 7-18 1044C-54 Series II 31200069
PAGE 285
SECTION 8 HYDRAULIC CIRCUITS 31200069 1044C-54 Series II
PAGE 286
HYDRAULIC CIRCUITS Figure 8-1 Pump, Suction - Return 17 1 15 18 2 3 16 6 7 11 9 2 6 5 15 8 16 9 22 14 13 20 21 26 22 10 19 25 12 23 4 24 PAP14610 8-2 1044C-54 Series II 31200069
PAGE 287
HYDRAULIC CIRCUITS Figure 8-1 Pump, Suction - Return Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 31200069 Part Number 10701312 10712971 2754331 10265485 10720485 10730177 10837605 10837606 8546407 10700404 2220578 2220451 2220999 1012358 2220493 8405102 10139537 2220408 2220371 10265275 Qty. Ref 8 Ref Ref Ref 2 1 1 2 Ref 1 1 Ref 1 4 8 1 1 1 1 1 2 1 1 1 1 Description Rev.
PAGE 288
HYDRAULIC CIRCUITS Figure 8-2 Boom Hydraulic Cylinder 11 13 14 21 11 12 11 15 11 11 10 3 9 20 16 19 5 17 7 24 43 27 3 5 28 25 6 4 23 18 3 24 3 137 34 36 11 35 24 26 29 5 122 229 237 238 37 38 32 28 19 16 31 26 29 3 2 40 39 24 43 27 11 8 22 41 SEE FIGURE 8-3 FOR CONTINUATION OF CIRCUIT 44 42 8 228 9 2 3 112 128 112 127 PAP14700 S/N 0160037900 & AFTER INCLUDING 0160037855 8-4 1044C-54 Series II 31200069
PAGE 289
HYDRAULIC CIRCUITS Figure 8-2 Boom Hydraulic Cylinder Item Part Number Qty.
PAGE 290
HYDRAULIC CIRCUITS Figure 8-2 Boom Hydraulic Cylinder (Continued) 8-6 Item Part Number Qty.
PAGE 291
HYDRAULIC CIRCUITS Figure 8-2 Boom Hydraulic Cylinder (Continued) Item 31200069 Part Number Qty. Description 1044C-54 Series II Rev.
PAGE 292
HYDRAULIC CIRCUITS Figure 8-3 Hoist & Rear Carriage Tilt 7 10 6 9 8 5 4 2 1 6 7 13 13 6 5 8 4 20 7 6 15 16 12 11 18 19 7 5 17 1 14 5 2 39 38 21 24 7 33 34 22 23 32 26 35 27 31 30 37 28 29 36 40 8-8 23 22 25 PV0511 1044C-54 Series II 31200069
PAGE 293
HYDRAULIC CIRCUITS Figure 8-3 Hoist & Rear Carriage Tilt Item Part Number Qty.
PAGE 294
HYDRAULIC CIRCUITS Figure 8-4 Second Auxiliary Circuit 7 28 9 5 3 18 6 17 4 10 2 11 1 15 12 14 13 39 8 20 16 3 8 19 29 21 41 37 11 38 11 12 24 23 15 8 13 25 21 23 32 31 30 24 22 11 139 35 139 135 133 34 33 36 108 42 135 S/N 0160037900 & AFTER INCLUDING 0160037855 8-10 3 30 21 134 26 27 25 40 PV1102 1044C-54 Series II 31200069
PAGE 295
HYDRAULIC CIRCUITS Figure 8-4 Second Auxiliary Circuit Item Part Number Qty.
PAGE 296
HYDRAULIC CIRCUITS Figure 8-4 Second Auxiliary Circuit (Continued) Item Part Number Qty. 135 139 91513106 1001102994 2 2 8-12 Description Rev.
PAGE 297
HYDRAULIC CIRCUITS Figure 8-4 Second Auxiliary Circuit (Continued) Item 31200069 Part Number Qty. Description 1044C-54 Series II Rev.
PAGE 298
HYDRAULIC CIRCUITS Figure 8-5 Transfer Cylinder 1 3 4 2 5 9 4 8 7 6 8 10 PV0540 8-14 1044C-54 Series II 31200069
PAGE 299
HYDRAULIC CIRCUITS Figure 8-5 Transfer Cylinder Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 2220373 2220596 10720467 10236322 10720496 10837264 2220374 10837629 Ref 1 1 2 1 AR 1 2 1 Ref 31200069 Description Rev.
PAGE 300
HYDRAULIC CIRCUITS Figure 8-6 Outrigger Cylinder & Joystick S/N 0160048698 & AFTER FO RW AR 121 D 117 110 123 105 21 13 24 113 124 108 122 124 108 112 13 24 112 109 108 109 BEFORE S/N 0160048698 21 13 24 20 23 19 18 8 1 5 6 7 9 22 12 16 10 3 24 13 24 14 5 4 6 15 7 D 11 AR W OR F 3 24 4 8-16 PV0824 1044C-54 Series II 31200069
PAGE 301
HYDRAULIC CIRCUITS Figure 8-6 Outrigger Cylinder & Joystick Item Part Number Qty.
PAGE 302
HYDRAULIC CIRCUITS Figure 8-7 Frame Level & Rear Axle Stabilizer S/N 0160048698 & AFTER FO RW AR 44 D 302 20 212 213 208 208 BEFORE S/N 0160048698 23 22 104 110 30 1 31 25 44 20 41 24 3 5 6 11 16 7 43 101 40 42 18 14 15 34 35 8 113 111 112 10 14 9 21 107 26 19 13 4 103 109 108 105 106 39 102 D 9 13 17 37 AR W OR 13 F 11 10 PV0725 12 8-18 1044C-54 Series II 31200069
PAGE 303
HYDRAULIC CIRCUITS Figure 8-7 Frame Level & Rear Axle Stabilizer Item 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 30 31 34 35 37 39 40 41 42 43 Part Number 2220375 10701508 10701310 10837368 10837516 10866706 2221033 2220473 2220371 10837537 10729156 2220466 2220415 10866716 2221034 10866708 10837610 2220582 10703196 10701357 2220999 10837613 10723848 10837615 10837614 10700442 10701254 10729956 10730584 44 45 101 102 103 104 105 106 107 31200069 Qty.
PAGE 304
HYDRAULIC CIRCUITS Figure 8-7 Frame Level & Rear Axle Stabilizer (Continued) Item Part Number Qty. 108 109 110 111 112 113 208 212 213 302 2220373 2220635 1102026 1102023 8430036 8430032 1001143709 2220605 2220371 1 1 1 1 1 1 1 1 1 Ref 8-20 Description Rev.
PAGE 305
HYDRAULIC CIRCUITS Figure 8-7 Frame Level & Rear Axle Stabilizer (Continued) Item 31200069 Part Number Qty. Description 1044C-54 Series II Rev.
PAGE 306
HYDRAULIC CIRCUITS Figure 8-8 Steering Cylinder 3 11 12 1 4 42 8 10 9 14 6 11 12 13 30 20 16 17 29 32 15 31 21 38 39 22 T L 41 8 7 28 20 36 22 24 27 2 R 1 29 P 29 P 9 R 40 15 33 33 27 37 6 LS 34 18 23 33 5 17 21 25 24 16 26 35 18 19 5 2 K1 PAP14670 8-22 1044C-54 Series II 31200069
PAGE 307
HYDRAULIC CIRCUITS Figure 8-8 Steering Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 K1 31200069 Part Number 2753315 2230043 0903187 0641606 4761600 10124186 91083217 2753476 2221034 2220500 10836591 10837622 10837623 10837175 10724624 10837621 10837507 10728616 2754321 2752474 10719473 10727123 2750790 10729100 2220371 3931612 10701310 10718085 8770189 2230031 2220657 10239751 2220596 10837053 10719414 2220466 2220490
PAGE 308
HYDRAULIC CIRCUITS Figure 8-9 Joystick Control Circuit ROUTING - IF EQUIPPED WITH JOYSTICK 10239817 1 D 1 3 2 AR RW 3 2 BEFORE S/N 0160048698 FO 7 29 32 5 5 5 4 5 4 10 15 4 5 4 6 13 11 12 14 10 10 11 7 9 25 31 33 7 4 5 17 34 27 16 26 28 20 21 9 21 13 14 16 18 35 16 22 30 24 14 18 19 19 14 23 ROUTING - IF EQUIPPED WITH JOYSTICK 1001141420 S/N 0160048698 & AFTER 5 4 5 5 4 5 5 4 13 10 14 22 4 6 10 11 13 12 29 9 18 11 111 24 FO 14 113 RW AR 116
PAGE 309
HYDRAULIC CIRCUITS Figure 8-9 Joystick Control Circuit 2 AUX OPTION ROUTING - IF EQUIPPED WITH JOYSTICK 1001141420 ROUTING - IF EQUIPPED WITH JOYSTICK 10239817 3 13 3 13 13 16 37 20 31 17 13 38 21 38 30 21 19 PV2071 36 31200069 1044C-54 Series II 8-25
PAGE 310
HYDRAULIC CIRCUITS Figure 8-9 Joystick Control Circuit Item Part Number Qty.
PAGE 311
HYDRAULIC CIRCUITS Figure 8-9 Joystick Control Circuit Item 31200069 Part Number Qty. Description 1044C-54 Series II Rev.
PAGE 312
HYDRAULIC CIRCUITS Figure 8-10 Service Brake Circuit 22 23 26 10 21 2 24 13 11 9 7 14 19 21 18 4 12 25 8 3 7 19 15 18 5 4 13 6 3 1 2 16 20 17 PV0880 8-28 1044C-54 Series II 31200069
PAGE 313
HYDRAULIC CIRCUITS Figure 8-10 Service Brake Circuit Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 31200069 Part Number 91083216 2752908 10726099 10837261 10837515 2220371 10165644 10728616 8760268 2220819 10837252 10727667 2220606 10701404 2220899 2752983 2220473 Qty. Ref 2 2 2 1 1 2 1 1 Ref 1 1 Ref 1 1 1 Ref 2 Ref 1 2 Ref Ref Ref Ref 1 Description Rev.
PAGE 314
HYDRAULIC CIRCUITS Figure 8-11 Park Brake Circuit 20 15 18 14 16 19 17 12 22 34 21 26 23 7 8 35 25 9 10 24 6 11 5 4 13 3 1 2 25 1 26 27 28 29 31 30 31 32 PAP14750 8-30 1044C-54 Series II 31200069
PAGE 315
HYDRAULIC CIRCUITS Figure 8-11 Park Brake Circuit Item Part Number Qty.
PAGE 316
HYDRAULIC CIRCUITS Figure 8-12 Test Port Hydraulic Assembly 14 13 15 22 9 1 15 23 26 11 1 12 24 12 17 9 18 19 20 16 8 5 4 25 10 6 20 7 2 20 20 3 8-32 21 21 1044C-54 Series II 2 PV0741 31200069
PAGE 317
HYDRAULIC CIRCUITS Figure 8-12 Test Port Hydraulic Assembly Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 2220415 8430032 2220899 2220606 2220472 10837821 10837173 10725239 10727151 10701253 10837166 10837619 2220619 2220999 2221034 10166680 2 8 1 1 1 1 1 1 2 2 1 2 1 1 2 Ref 1 18 10166679 1 19 20 21 22 23 24 25 26 10728823 2230021 8430036 2 6 8 Ref Ref Ref Ref Ref 31200069 Description Rev.
PAGE 318
HYDRAULIC CIRCUITS This Page Intentionally Left Blank 8-34 1044C-54 Series II 31200069
PAGE 319
SECTION 9 HYDRAULIC COMPONENTS 31200069 1044C-54 Series II
PAGE 320
Before S/N 0160037900 excluding 0160037855 HYDRAULIC COMPONENTS Figure 9-1 Front Carriage Tilt Cylinder 11 24 12 1 5 2 4 1 10 1 6 3 1 18 19 14 22 15 20 21 16 17 16 13 7 8 9 23 K1 PV0582 9-2 1044C-54 Series II 31200069
PAGE 321
Before S/N 0160037900 excluding 0160037855 HYDRAULIC COMPONENTS Figure 9-1 Front Carriage Tilt Cylinder Item Part Number Qty.
PAGE 322
S/N 0160037900 & After including 0160037855 HYDRAULIC COMPONENTS Figure 9-1 Front Carriage Tilt Cylinder 21 3 2 101 1 9 103 101 14 101 10 102 101 11 8 7 19 20 17 17 18 4 5 6 K1 9-4 15 16 12 13 12 14 PV1941 1044C-54 Series II 31200069
PAGE 323
S/N 0160037900 & After including 0160037855 HYDRAULIC COMPONENTS Figure 9-1 Front Carriage Tilt Cylinder Item Part Number Qty.
PAGE 324
HYDRAULIC COMPONENTS Figure 9-2 Rear Carriage Tilt Cylinder 1 3 4 18 5 2 17 13 6 15 14 16 8 9 11 10 11 19 7 12 K1 PV0521 9-6 1044C-54 Series II 31200069
PAGE 325
HYDRAULIC COMPONENTS Figure 9-2 Rear Carriage Tilt Cylinder Item Part Number Qty.
PAGE 326
HYDRAULIC COMPONENTS Figure 9-3 Frame Tilt Cylinder 18 18 6 1 4 101 15 7 219 8 17 11 K1 PV1841 2 9-8 3 2 5 1044C-54 Series II 9 10 12 9 13 14 31200069
PAGE 327
HYDRAULIC COMPONENTS Figure 9-3 Frame Tilt Cylinder Item Part Number Qty.
PAGE 328
HYDRAULIC COMPONENTS Figure 9-4 Hoist Cylinder 11 22 1 10 2 3 4 2 6 1 5 17 18 12 7 13 14 20 19 15 16 15 9 8 21 K1 PV0532 9-10 1044C-54 Series II 31200069
PAGE 329
HYDRAULIC COMPONENTS Figure 9-4 Hoist Cylinder Item Part Number Qty.
PAGE 330
HYDRAULIC COMPONENTS Figure 9-5 Boom Extension Cylinder 4 3 2 1 23 24 8 9 11 10 14 15 16 12 10 17 19 13 22 7 6 5 K1 18 20 21 PV1181 9-12 1044C-54 Series II 31200069
PAGE 331
HYDRAULIC COMPONENTS Figure 9-5 Boom Extension Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 K1 31200069 Part Number Qty.
PAGE 332
HYDRAULIC COMPONENTS Figure 9-6 Transfer Cylinder 4 7 2 3 5 1 6 13 8 9 10 K1 9 11 12 14 15 12 16 17 PV0552 9-14 1044C-54 Series II 31200069
PAGE 333
HYDRAULIC COMPONENTS Figure 9-6 Transfer Cylinder Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1102018 10837143 1102022 7029167 7029168 7029169 7029170 7029171 7029172 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 TRANSFER CYLINDER ASSY, (includes all items) DOWEL PIN, 0.
PAGE 334
HYDRAULIC COMPONENTS Figure 9-7 Outrigger Cylinder 3 2 17 1 1 7 1 6 1 12 8 5 9 8 13 14 10 15 11 16 4 K1 11 9-16 1044C-54 Series II PV0852 31200069
PAGE 335
HYDRAULIC COMPONENTS Figure 9-7 Outrigger Cylinder Item Part Number Qty.
PAGE 336
HYDRAULIC COMPONENTS Figure 9-8 Rear Stabilizer Cylinder 7 1 101 15 8 219 9 6 4 5 2 9-18 K1 12 3 2 10 11 1044C-54 Series II 13 10 16 14 PV1851 31200069
PAGE 337
HYDRAULIC COMPONENTS Figure 9-8 Rear Stabilizer Cylinder Item Part Number Qty.
PAGE 338
HYDRAULIC COMPONENTS Figure 9-9 Steering Cylinder 3 7 6 2 6 1 8 7 6 5 6 4 PU2302 9-20 1044C-54 Series II 31200069
PAGE 339
HYDRAULIC COMPONENTS Figure 9-9 Steering Cylinder Item Part Number Qty.
PAGE 340
HYDRAULIC COMPONENTS Figure 9-10 Hydraulic Control Valve Assembly 1 2 7 5 8 9 20 10 9 11 13 14 3 4 14 15 16 13 17 OM BO ION S EN T EX OM 19 IST HO BO F 21 22 ILT ET M RA AU X2 X AU 1 ER SF N RA T 16 ILT KT R FO RIG T OU . R GE R.H R GE IG TR . L.
PAGE 341
HYDRAULIC COMPONENTS Figure 9-10 Hydraulic Control Valve Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 31200069 Part Number Qty. Description Rev.
PAGE 342
HYDRAULIC COMPONENTS Figure 9-10 Hydraulic Control Valve Assembly (Continued) Item 14 15 16 17 18 19 20 21 22 23 24 9-24 Part Number Qty.
PAGE 343
HYDRAULIC COMPONENTS Figure 9-10 Hydraulic Control Valve Assembly (Continued) Item 31200069 Part Number Qty. Description 1044C-54 Series II Rev.
PAGE 344
HYDRAULIC COMPONENTS Figure 9-11 Tandem Pump 6 5 3 2 4 21 7 2 3 4 6 5 24 1 15 16 13 23 20 17 12 25 18 11 26 5 2 19 3 10 4 6 8 4 3 5 22 2 6 9 K1 14 PAP14760 9-26 1044C-54 Series II 31200069
PAGE 345
HYDRAULIC COMPONENTS Figure 9-11 Tandem Pump Item Part Number Qty.
PAGE 346
HYDRAULIC COMPONENTS Figure 9-12 Accumulator Charge Valve 7 1 8 2 7 4 3 5 6 PV1581 9-28 1044C-54 Series II 31200069
PAGE 347
HYDRAULIC COMPONENTS Figure 9-12 Accumulator Charge Valve Item 1 2 3 4 5 6 7 8 31200069 Part Number Qty.
PAGE 348
HYDRAULIC COMPONENTS Figure 9-13 6-Port Circuit Selector Valve Assembly 1 2 5 3 4 6 PV0610 9-30 1044C-54 Series II 31200069
PAGE 349
HYDRAULIC COMPONENTS Figure 9-13 6-Port Circuit Selector Valve Assembly Item Part Number Qty. 1 2 3 4 5 6 10339076 10740662 10138329 10837352 10837355 10727933 10837571 1 1 1 1 1 2 2 31200069 Description 6-PORT CIRCUIT SELECTOR VALVE ASSY, (includes all items) NUT COIL SOLENOID VALVE SEAL KIT HOLLOW HEX O-RING PLUG ORIFICE PLUG 1044C-54 Series II Rev.
PAGE 350
HYDRAULIC COMPONENTS Figure 9-14 Hydraulic Return Line Filter Assembly 1 3 15 12 2 13 11 16 4 5 14 10 6 7 17 9 8 K1 9-32 1044C-54 Series II PV0691 31200069
PAGE 351
HYDRAULIC COMPONENTS Figure 9-14 Hydraulic Return Line Filter Assembly Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 10265514 NSS 10837117 NSS 10704773 NSS 10704630 10837118 1100778 Use Kit K1 10724981 2200221 NSS NSS NSS 10727810 NSS NSS 1 1 1 1 1 1 1 1 1 1 1 2 1 4 1 1 1 1 RETURN FILTER ASSY, (includes all items) COVER O-RING SPRING HEX LOCKNUT, M8-1.25 TRESTLE FLAT WASHER, M8 O-RING O-RING RUBBER GASKET INDICATOR GAUGE HEX SOCKET PLUG TIE ROD FLANGE HEX NUT, M8-1.
PAGE 352
HYDRAULIC COMPONENTS Figure 9-15 Pressure Filter Assembly 1 3 3 4 2 PV0701 9-34 1044C-54 Series II 31200069
PAGE 353
HYDRAULIC COMPONENTS Figure 9-15 Pressure Filter Assembly Item Part Number Qty. 1 2 3 4 10266450 1100341 10866416 1100343 NSS 1 1 1 2 1 31200069 Description PRESSURE FILTER ASSY, (includes all items) FILTER HEAD, 12 PITCH THREAD, NO BYPASS FILTER BOWL SEAL BOWL, 12 PITCH THREAD 1044C-54 Series II Rev.
PAGE 354
HYDRAULIC COMPONENTS Figure 9-16 In-line Filter Assembly 1 2 3 4 5 PV0760 9-36 1044C-54 Series II 31200069
PAGE 355
HYDRAULIC COMPONENTS Figure 9-16 In-line Filter Assembly Item Part Number Qty. 1 2 3 4 5 1100963 1100988 10728957 1100989 1100987 NSS 1 1 1 1 1 1 31200069 Description IN-LINE FILTER ASSY, (includes all items) SPRING GUIDE HEX PLUG O-RING, #12 BYPASS SPRING, 50 P.S.I. FILTER ELEMENT FILTER BODY 1044C-54 Series II Rev.
PAGE 356
HYDRAULIC COMPONENTS Figure 9-17 Accumulator Assembly 8 7 6 5 3 2 9 6 4 10 1 7 11 12 K1 11 PAP14770 9-38 1044C-54 Series II 31200069
PAGE 357
HYDRAULIC COMPONENTS Figure 9-17 Accumulator Assembly Item Part Number Qty.
PAGE 358
HYDRAULIC COMPONENTS Figure 9-18 Rear Axle Stabilizer Control Valve, (under cab) 3 4 2 1 6 5 7 2 4 14 5 8 13 6 12 9 11 10 PV0730 9-40 1044C-54 Series II 31200069
PAGE 359
HYDRAULIC COMPONENTS Figure 9-18 Rear Axle Stabilizer Control Valve, (under cab) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 31200069 Part Number Qty.
PAGE 360
HYDRAULIC COMPONENTS Figure 9-19 Rear Axle Stabilizer Valve, (on rear axle) 1 2 5 4 3 6 7 9 4 19 17 7 16 20 18 15 14 13 11 12 8 11 9 10 PV0750 9-42 1044C-54 Series II 31200069
PAGE 361
HYDRAULIC COMPONENTS Figure 9-19 Rear Axle Stabilizer Valve, (on rear axle) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 31200069 Part Number Qty.
PAGE 362
HYDRAULIC COMPONENTS Figure 9-20 Fuel/Hydraulic Tank Assy 9 10 5 6 101 13 14 16 7 21 4 20 103 104 24 22 25 12 11 23 102 23 2 105 1 15 17 18 9-44 PV1632 1044C-54 Series II 31200069
PAGE 363
HYDRAULIC COMPONENTS Figure 9-20 Fuel/Hydraulic Tank Assy Item 1 2 4 5 6 7 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 101 102 103 104 105 31200069 Part Number Qty.
PAGE 364
HYDRAULIC COMPONENTS Figure 9-21 Boom Extend Lockout Valve Assembly 3 2 6 5 1 3 4 7 8 PAP14780 9-46 1044C-54 Series II 31200069
PAGE 365
HYDRAULIC COMPONENTS Figure 9-21 Boom Extend Lockout Valve Assembly Item 1 2 3 4 5 6 7 8 31200069 Part Number Qty. 10139949 10727936 1 1 1 2 1 1 1 1 1 10719414 10837684 70002955 10837246 10138329 10740662 Description BOOM EXTEND LOCKOUT VALVE ASSY, (includes all items) HOLLOW HEX O-RING PLUG BODY CHECK VALVE O-RING SOLENOID VALVE SEAL KIT COIL NUT 1044C-54 Series II Rev.
PAGE 366
HYDRAULIC COMPONENTS Figure 9-22 Park Brake Valve Assembly 3 5 6 7 6 5 4 3 2 1 K1 PV0911 9-48 1044C-54 Series II 31200069
PAGE 367
HYDRAULIC COMPONENTS Figure 9-22 Park Brake Valve Assembly Item 1 2 3 4 5 6 7 K1 31200069 Part Number Qty. Description 10740135 10791764 10701310 10727980 NSS 10791765 Use Kit K1 1 1 1 2 1 2 2 1 PARK BRAKE VALVE ASSY, (includes all items) CONTROL KNOB LOCKWASHER, 3/8 SNAP RING VALVE SPOOL BACK-UP RING, (teflon) O-RING VALVE HOUSING 10740467 1 SEAL KIT, (includes items 3, 5 & 6) 1044C-54 Series II Rev.
PAGE 368
HYDRAULIC COMPONENTS Figure 9-23 Valve Plate Components Assembly 32 11 28 4 9 30 29 15 16 10 5 15 14 8 17 9 18 1 13 16 3 19 7 6 2 20 21 23 22 15 24 31 20 3 22 26 9 18 20 27 12 20 23 25 24 25 24 PAP14790 9-50 1044C-54 Series II 31200069
PAGE 369
HYDRAULIC COMPONENTS Figure 9-23 Valve Plate Components Assembly Item Part Number 1 Qty.
PAGE 370
HYDRAULIC COMPONENTS Figure 9-24 Side Tilt Carriage Cylinder 7 R E 1 8 5 6 8 4 3 2 K1 PY1581 9-52 1044C-54 Series II 31200069
PAGE 371
HYDRAULIC COMPONENTS Figure 9-24 Side Tilt Carriage Cylinder Item Part Number Qty. 8 1001090134 70022038 70022039 70022040 70022042 70021908 70022043 90022230 7029760 4640438 2900770 91044080 1 1 1 1 1 1 1 1 1 2 1 2 SIDE TILT CARRIAGE CYLINDER, (includes all items) BARREL ASSY ROD ASSY PISTON SEAL KIT ROD BEARING SEAL KIT HEX NUT CAPSCREW CHECK VALVE SEAL KIT GREASE FITTING K1 70022041 1 SEAL KIT, (contains 70022042 & 70022043) 1 2 3 4 5 6 7 31200069 Description 1044C-54 Series II Rev.
PAGE 372
HYDRAULIC COMPONENTS Figure 9-25 72” 90 Degree Swing Carriage Cylinder 5 22 6 18 1 20 17 14 2 11 3 19 12 15 16 13 21 8 9 7 4 K1 PAP11180 9-54 1044C-54 Series II 31200069
PAGE 373
HYDRAULIC COMPONENTS Figure 9-25 72” 90 Degree Swing Carriage Cylinder Item Part Number Qty.
PAGE 374
HYDRAULIC COMPONENTS Figure 9-26 Grapple Bucket Cylinder 9-56 1044C-54 Series II 31200069
PAGE 375
HYDRAULIC COMPONENTS Figure 9-26 Grapple Bucket Cylinder Item Part Number Qty.
PAGE 376
S/N 0160037900 & After including 0160037855 HYDRAULIC COMPONENTS Figure 9-27 50 in Side Shift Carriage Cylinder 5 4 3 2 7 6 2 3 4 5 K1 9-58 1044C-54 Series II PV2080 31200069
PAGE 377
S/N 0160037900 & After including 0160037855 HYDRAULIC COMPONENTS Figure 9-27 50 in Side Shift Carriage Cylinder Item Part Number Qty. 2 3 4 5 6 7 70024539 Use Kit K1 70024547 Use Kit K1 70024548 NSS NSS 1 2 2 2 2 1 1 50 IN SIDE SHIFT CARRIAGE CYLINDER, (includes all items) ROD SEAL O-RING ROD WIPER SEAL RETAINER SEAL ROD BARREL K1 70024549 1 SEAL KIT, (includes items 2 & 4) 31200069 Description 1044C-54 Series II Rev.
PAGE 378
S/N 0160048698 & After HYDRAULIC COMPONENTS Figure 9-28 Shuttle Valve 1 1 K1 K2 PV2050 9-60 1044C-54 Series II 31200069
PAGE 379
S/N 0160048698 & After HYDRAULIC COMPONENTS Figure 9-28 Shuttle Valve Item Part Number Qty. 1 1001142244 NSS 1 3 SHUTTLE VALVE, (includes items 1) PLUG K1 K2 10837580 10837580 1 1 CARTRIDGE KIT SEAL KIT 31200069 Description 1044C-54 Series II Rev.
PAGE 380
HYDRAULIC COMPONENTS This Page Intentionally Left Blank 9-62 1044C-54 Series II 31200069
PAGE 381
SECTION 10 ELECTRICAL 31200069 1044C-54 Series II
PAGE 382
S/N 0160009654 thru 0160017144 including 0160008714 ELECTRICAL Figure 10-1 Frame Harness Installation 15 13 1 11 12 14 A 2 11 14 7 8 10 9 A 3 4 5 8 7 2 6 K1 PV0963 10-2 1044C-54 Series II 31200069
PAGE 383
S/N 0160009654 thru 0160017144 including 0160008714 ELECTRICAL Figure 10-1 Frame Harness Installation Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 10468666 10701507 10701309 10268663 10700102 10701506 10701308 10167789 10701275 10700003 NSS 1101857 10165923 1101780 Ref 1 1 1 1 1 4 4 1 2 4 Ref 1 1 2 K1 2915184 1 31200069 Description Rev.
PAGE 384
S/N 0160017145 & After ELECTRICAL Figure 10-1 Frame Harness Installation S/N 0160038521 & AFTER INCLUDING 0160037824 142 15 2 13 11 1 12 11 14 10 A 2 7 18 8 16 14 9 A 3 4 5 7 2 8 6 FRAME REF.
PAGE 385
S/N 0160017145 & After ELECTRICAL Figure 10-1 Frame Harness Installation Item Part Number Qty.
PAGE 386
ELECTRICAL Figure 10-2 Outrigger/Boom Extend Lockout Harness Installation 3 5 4 S/N 0160009654 THRU 0160032405 INCLUDING 0160008714 7 6 3 1 6 2 8 2 1 PAP14890 10-6 1044C-54 Series II 31200069
PAGE 387
ELECTRICAL Figure 10-2 Outrigger/Boom Extend Lockout Harness Installation Item Part Number Qty. 1 2 3 4 10168441 10366809 10139351 10138231 2 1 1 1 5 1101780 1 6 7 8 1001091371 1 Ref Ref 31200069 Description Rev.
PAGE 388
Before S/N 0160040407 excluding 0160037824 & 0160038521 ELECTRICAL Figure 10-3 Engine Electrical Group 14 19 14 12 15 16 13 17 18 1 9 11 10 10 9 3 6 23 2 10-8 24 25 8 20 12 22 21 17 18 1044C-54 Series II 5 4 6 7 5 4 6 7 PV0981 31200069
PAGE 389
Before S/N 0160040407 excluding 0160037824 & 0160038521 ELECTRICAL Figure 10-3 Engine Electrical Group Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 4923232 4923247 10729694 10702057 4761000 10701504 103382004 10701508 10701310 10837368 10700003 10701402 10266935 10135646 10165724 10701308 10701506 10740075 10867571 10167789 10701275 10701528 10701309 10701507 Ref 1 1 2 4 5 4 1 3 3 2 8 6 1 1 1 8 8 1 2 1 2 1 2 2 31200069 Description Rev.
PAGE 390
S/N 0160040413 & After including 0160037824 & 0160038521 ELECTRICAL Figure 10-3 Engine Electrical Group 203 301 77 82 85 ST PWR BATT + 201 5 6 BATT - 78 79 5 22 STRT - 83 84 201 202 201 6 71 64 83 70 82 12 81 71 99 6 70 66 67 98 89 3 98 85 76 1 6 11 6 84 75 5 78 25 46 99 81 74 93 100 91 79 91 97 85 93 94 96 86 92 140 72 73 87 84 168 149 86 40 149 4 58 95 54 69 149 63 41 38 45 54 93 94 96 88 36 90 33 36 89 31 55 30 89 10-10 82 88 26 33 12 78 61
PAGE 391
S/N 0160040413 & After including 0160037824 & 0160038521 ELECTRICAL Figure 10-3 Engine Electrical Group Item Part Number Qty.
PAGE 392
S/N 0160040413 & After including 0160037824 & 0160038521 ELECTRICAL Figure 10-3 Engine Electrical Group (Continued) Item Part Number Qty. 88 1001128166 8220114 1001128167 1001128200 1001117116 1001128201 1001117116 1001128241 0641610 4711600 6621412 88521206 7310012 1 2 1 1 2 1 2 1 4 3 1 3 1 Ref 4 1 Ref Ref 1 6 2 2 2 89 90 91 92 93 94 95 96 97 98 99 100 140 149 168 201 202 203 301 10-12 8406112 10837368 1001114191 4461270 8270147 4461265 4461233 Description Rev.
PAGE 393
S/N 0160040413 & After including 0160037824 & 0160038521 ELECTRICAL Figure 10-3 Engine Electrical Group (Continued) Item 31200069 Part Number Qty. Description 1044C-54 Series II Rev.
PAGE 394
ELECTRICAL Figure 10-4 Transmission Harness Installation 9 6 7 10 11 8 12 4 3 10 8 5 1 9 2 10 PV0950 10-14 1044C-54 Series II 31200069
PAGE 395
ELECTRICAL Figure 10-4 Transmission Harness Installation Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 0641406 2540048 2540049 3311001 3311401 3380583 3931012 4711000 4751400 4923246 4923243 4 1 1 4 4 1 4 8 8 1 1 Ref 31200069 Description Rev.
PAGE 396
ELECTRICAL Figure 10-5 Operator’s Compartment Electrical Group Installation 7 8 9 10 11 12 7 21 22 16 20 GROUND WIRES FROM DASH HARNESS 6 17 4 5 19 1 2 3 7 9 14 18 15 7 23 12 14 11 13 10 8 8 PV0933 10-16 1044C-54 Series II 31200069
PAGE 397
ELECTRICAL Figure 10-5 Operator’s Compartment Electrical Group Installation Item Part Number Qty. Description 1 2 3 4 5 6 7 10166906 10727600 10727600 10166941 10138471 10239510 4923233 1 3 3 1 1 1 1 1001114170 1 FOOT SWITCH HARNESS, DLO TIE WRAP MOUNT TIE WRAP PRESSURE SWITCH - D.P.S.
PAGE 398
ELECTRICAL Figure 10-6 Fuses, Relays & Buzzer Mounting Panel BOOM 40 4TH SPEED LOCKOUT BOOM 20 3 SPEED JUMPER 2 3 The 3 Speed Jumper must be cut & removed for use with 4 Speed Transmission.
PAGE 399
ELECTRICAL Figure 10-6 Fuses, Relays & Buzzer Mounting Panel Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 10367205 10266950 10867173 10701305 10867159 10366891 10866827 10866828 10866829 10866820 10138251 10701402 10138327 10238319 1 1 18 18 9 1 1 3 2 10 3 4 4 1 31200069 Description CIRCUIT BOARD ASSY, (includes items 1 thru 9) CIRCUIT BOARD MOUNTING PANEL ROUND HD SLOTTED SCREW, #8-32X1/4 LOCKWASHER, #8 STAND-OFF, FEMALE RD., #8-32X1/2 CIRCUIT BOARD FUSE, BLADE TYPE - 7.
PAGE 400
S/N 0160040413 & After including 0160037824 & 0160038521 ELECTRICAL Figure 10-7 Engine ECU Harness 1 2 3 4 S 7 13 14 15 Q 8 9 10 5 6 J2 D K L 7 10 11 12 G S_0 23 24 14 15 16 17 18 EBG 22 A 7 V EC A EC B CP 19 20 19 20 28 29 26 G_1 27 W W S_1 CB CB 25 PAP14690 10-20 1044C-54 Series II 31200069
PAGE 401
S/N 0160040413 & After including 0160037824 & 0160038521 ELECTRICAL Figure 10-7 Engine ECU Harness Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 31200069 Part Number Qty.
PAGE 402
ELECTRICAL S/N 0160040413 & After including 0160037824 & 0160038521 Figure 10-8 ECM Power Harness 1 2 3 3 4 5 PV1980 10-22 1044C-54 Series II 31200069
PAGE 403
S/N 0160040413 & After including 0160037824 & 0160038521 ELECTRICAL Figure 10-8 ECM Power Harness Item Part Number Qty. 1 2 3 4 5 1001127042 1001116810 4460509 4460142 1001117070 1001116735 1 1 1 2 1 1 31200069 Description ECM POWER HARNESS, (includes all items) PLUG CONTACT TERMINAL RING, 3/8 SEALED CONNECTOR, (includes fuse cap & 30 amp fuse) CONNECTOR 1044C-54 Series II Rev.
PAGE 404
S/N 0160032761 & After ELECTRICAL Figure 10-9 Electrical Options Harness B CONN POS DESIGNATION 1 STARTER RELAY GND E WIRE GA COLOR & TYPE GRN 12 GA TO M (1) CONN POS DESIGNATION COLOR WIRE GA & TYPE TO 1 ROAD LIGHT BRN 12 GA SPLICE A (2) A CONN POS DESIGNATION COLOR WIRE GA & TYPE TO 1 J7 PWR RED 12 GA N (1) C CONN POS DESIGNATION COLOR WIRE GA & TYPE TO 1 WIPER/WASHER WHT 12 GA SPLICE A (2) F G CONN POS DESIGNATION COLOR WIRE GA & TYPE TO 1 HEAT AIR BLK 1
PAGE 405
S/N 0160032761 & After ELECTRICAL Figure 10-9 Electrical Options Harness Item 1 2 3 4 5 31200069 Part Number Qty. 1001097109 80963056 80963069 80963067 4460443 4460312 4460142 4460315 1 5 1 1 1 2 1 1 Description ELECTRICAL OPTIONS HARNESS, (includes all items) CONNECTOR TERMINAL SEAL TERMINAL RING TERMINAL RING TERMINAL RING TERMINAL RING 1044C-54 Series II Rev.
PAGE 406
ELECTRICAL This Page Intentionally Left Blank 10-26 1044C-54 Series II 31200069
PAGE 407
SECTION 11 DECALS 31200069 1044C-54 Series II
PAGE 408
DECALS Figure 11-1 Decal Group VIEW OF BATTERY BOX VIEW OF FRAME BEHIND FRONT, RIGHT TIRE 11-2 VIEW RADIATOR SURGE TANK 1044C-54 Series II VIEW OF AIR CLEANER 31200069
PAGE 409
DECALS Figure 11-1 Decal Group (Continued) 23 FRONT WHEEL S TEE R ROUND STEER OBLIQUE S TEE R 21 51 22 44 B 50 49 35 VIEW B-B B 27 47 46 28 29 45 48 52 PRESSURE TEST PORTS PILOT ACCUM. 34 30 33 36 TILT STEERING RIGHT BRAKES FRAME 31 REAR OSC. LOCK (G2) FRAME 32 REAR OSC. LOCK (G1) TILT VIEW OF INSTRUMENT PANEL PUMP 2 LEFT PUMP 1 14 37 15 16 8 P3166 ! CAUTION DO NOT OPERATE MACHINE WHEN LOW BRAKE PRESSURE LIGHT IS ON.
PAGE 410
DECALS Figure 11-1 Decal Group Item Part Number Qty.
PAGE 411
DECALS Figure 11-1 Decal Group (Continued) Item Part Number Qty.
PAGE 412
DECALS This Page Intentionally Left Blank 11-6 1044C-54 Series II 31200069
PAGE 413
SECTION 12 OPTIONS 31200069 1044C-54 Series II
PAGE 414
S/N 0160009654 thru 0160019929 including 0160008714 OPTIONS Figure 12-1 Worklight Option Installation 5 18 17 16 14 21 15 14 15 17 16 21 18 7 16 17 18 7 24 5 17 18 22 2 3 5 2 3 4 21 16 29 10 28 30 17 18 14 15 29 4 14 15 22 21 A A 21 16 1 10 28 30 13 12 8 31 26 23 26 25 27 25 27 24 1 6 PV1130 12-2 1044C-54 Series II 31200069
PAGE 415
S/N 0160009654 thru 0160019929 including 0160008714 OPTIONS Figure 12-1 Worklight Option Installation Item 1 2 3 4 5 6 7 8 10 12 13 14 15 16 17 18 21 22 23 24 25 26 27 28 29 30 31 31200069 Part Number Qty. Description Rev.
PAGE 416
S/N 0160019929 thru 0160030844 OPTIONS Figure 12-1 Worklight Option Installation 2 1 14 15 3 16 21 16 17 18 5 19 21 18 24 20 17 4 29 3 16 28 18 21 17 18 10 7 13 12 8 31 26 23 14 15 17 16 2 16 5 28 21 16 26 25 27 25 27 24 1 6 PV1131 12-4 1044C-54 Series II 31200069
PAGE 417
S/N 0160019929 thru 0160030844 OPTIONS Figure 12-1 Worklight Option Installation Item 1 2 3 4 5 6 7 8 10 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29 31 31200069 Part Number Qty. Description Rev.
PAGE 418
S/N 0160030845 & After OPTIONS Figure 12-1 Worklight Option Installation 2 1 3 2 16 17 18 24 16 2 18 18 4 29 16 3 16 28 28 33 17 10 7 13 12 8 4 10 31 34 26 24 1 25 13 12 8 27 26 3 5 5 19 20 17 16 6 25 27 202 205 201 102 107 104 105 103 101 31 26 23 26 25 27 25 27 6 PAP14731 S/N 0160030845 THRU 0160032760 S/N 0160032761 & AFTER 12-6 1044C-54 Series II 31200069
PAGE 419
S/N 0160030845 & After OPTIONS Figure 12-1 Worklight Option Installation Item 1 2 3 4 5 6 7 8 10 12 13 16 17 18 19 20 23 24 25 26 27 28 29 31 33 34 101 102 103 104 105 106 107 201 202 203 204 205 31200069 Part Number Qty. Description Rev.
PAGE 420
S/N 0160009654 thru 0160032760 including 0160008714 OPTIONS Figure 12-2 Roadway Light Option Installation 7 32 18 43 11 16 33 17 34 4 2 19 16 17 16 18 18 8 16 14 15 9 4 20 17 32 44 18 19 3 17 34 33 10 45 23 6 24 23 24 1 PV1141 12-8 1044C-54 Series II 31200069
PAGE 421
S/N 0160009654 thru 0160032760 including 0160008714 OPTIONS Figure 12-2 Roadway Light Option Installation (Continued) 30 36 40 37 39 13 42 41 22 40 12 26 28 21 29 40 38 36 36 38 39 27 25 40 39 42 41 5 39 5 42 41 5 PV1150 31200069 1044C-54 Series II 12-9
PAGE 422
S/N 0160009654 thru 0160032760 including 0160008714 OPTIONS Figure 12-2 Roadway Light Option Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 32 33 34 36 37 38 39 40 41 42 43 44 45 12-10 Part Number Qty. Description Rev.
PAGE 423
S/N 0160009654 thru 0160032760 including 0160008714 OPTIONS Figure 12-2 Roadway Light Option Installation (Continued) Item 31200069 Part Number Qty. Description 1044C-54 Series II Rev.
PAGE 424
S/N 0160032761 & After OPTIONS Figure 12-2 Roadway Light Option Installation 7 34 33 32 11 46 19 16 43 17 47 17 18 19 16 4 16 18 2 17 18 16 9 8 47 14 15 4 20 17 32 47 10 34 33 46 44 18 3 45 23 6 24 23 24 1 PAP0060 12-12 1044C-54 Series II 31200069
PAGE 425
S/N 0160032761 & After OPTIONS Figure 12-2 Roadway Light Option Installation (Continued) 36 40 30 42 41 39 13 22 12 36 39 40 41 42 26 21 29 28 27 25 38 36 40 39 42 41 5 39 5 42 41 31 5 202 205 106 201 K1 K2 31200069 1044C-54 Series II 102 105 104 103 107 101 PAP14741 12-13
PAGE 426
S/N 0160032761 & After OPTIONS Figure 12-2 Roadway Light Option Installation Item Part Number Qty. Description Rev.
PAGE 427
S/N 0160032761 & After OPTIONS Figure 12-2 Roadway Light Option Installation (Continued) Item Part Number Qty. Description Rev.
PAGE 428
S/N 0160009654 thru 0160032760 including 0160008714 OPTIONS Figure 12-3 Strobe/Rotating Beacon Light Option Installation 1 2 11 4 5 6 12 A 15 13 4 5 7 5 14 8 1 2 9 3 10 11 A 8 A 8 PV1160 12-16 1044C-54 Series II 31200069
PAGE 429
S/N 0160009654 thru 0160032760 including 0160008714 OPTIONS Figure 12-3 Strobe/Rotating Beacon Light Option Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 31200069 Part Number Qty.
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S/N 0160032761 & After OPTIONS Figure 12-3 Strobe/Rotating Beacon Light Option Installation 1 2 3 12 A 11 8 15 5 202 205 14 201 106 102 103 104 7 107 105 101 8 16 9 17 10 8 17 A 12-18 PAP0051 1044C-54 Series II 31200069
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S/N 0160032761 & After OPTIONS Figure 12-3 Strobe/Rotating Beacon Light Option Installation Item Part Number Qty.
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OPTIONS Figure 12-4 Tilting Carriage Cylinder 3 2 4 1 5 6 7 8 14 13 12 11 10 9 K1 PV1201 12-20 1044C-54 Series II 31200069
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OPTIONS Figure 12-4 Tilting Carriage Cylinder Item Part Number Qty.
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OPTIONS Figure 12-5 Tower Cylinder 3 2 1 4 5 13 12 11 10 9 8 7 6 K1 PV1251 12-22 1044C-54 Series II 31200069
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OPTIONS Figure 12-5 Tower Cylinder Item Part Number Qty.
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OPTIONS Figure 12-6 Fork Positioning Cylinder 3 2 1 4 5 13 12 11 10 9 8 7 6 K1 PV1281 12-24 1044C-54 Series II 31200069
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OPTIONS Figure 12-6 Fork Positioning Cylinder Item Part Number Qty.
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OPTIONS Figure 12-7 Lockable Engine Side Panels Installation 10 11 13 14 15 10 11 13 14 15 5 1 4 9 2 6 3 7 9 PV1690 12-26 1044C-54 Series II 31200069
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OPTIONS Figure 12-7 Lockable Engine Side Panels Installation Item 1 2 3 4 5 6 7 9 10 11 13 14 15 31200069 Part Number Qty. Description Rev.
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OPTIONS Figure 12-8 Battery Cold Start Installation 5 12 13 10 6 8 5 5 2 4 101 14 1 1 15 4 11 3 1 7 4 2 34 12-28 2 9 K1 Pv1991 2 1044C-54 Series II 31200069
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OPTIONS Figure 12-8 Battery Cold Start Installation Item Part Number Qty. 1001094494 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 101 0681608 3271601 4711600 4761600 10266935 10700003 10701308 10701402 10701506 10740075 1001094493 10135646 10165724 1001094682 1001116024 1001094492 4 4 2 4 1 4 4 4 4 1 1 1 1 1 1 2 K1 1001094491 Ref 31200069 Description Rev.
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Before S/N 0160048698 OPTIONS Figure 12-9 Frame Level & Outrigger Joystick Repair Kit 1 2 8 9 10 11 14 101 103 102 7 15 16 18 3 104 7 12 13 4 17 5 5 6 PV2100 5 12-30 1044C-54 Series II 31200069
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Before S/N 0160048698 OPTIONS Figure 12-9 Frame Level & Outrigger Joystick Repair Kit Item Part Number Qty. Description Rev.
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OPTIONS This Page Intentionally Left Blank 12-32 1044C-54 Series II 31200069
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SECTION 13 RECOMMENDED SPARE PARTS RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
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RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
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RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
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RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number 13-4 Description 1044C-54 Series II Qty.
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SECTION 14 PART NUMBER INDEX PART NUMBER INDEX Part Number Page 0080269 ......................... 4-33 0080270 ....................4-4, 4-8 0100011 .. 1-4, 1-7, 2-3, 2-13, 2-23, 2-25, 3-11, 4-4, 4-8, 4-12, 4-13, 4-29, 4-30, 5-3, 6-23 0100027 ......................... 8-17 0100063 ........................... 3-7 0100071 ........................... 1-4 0240156 ......................... 3-55 0274396 ....................4-4, 4-8 0274409 ......................... 4-33 0274432 .........................
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PART NUMBER INDEX Part Number Page 1001105002 ................... 4-30 1001105327 ................... 11-4 1001105440 ................... 2-41 1001105441 ................... 2-41 1001105778 ................... 5-75 1001105779 ................... 5-75 1001106009 ................... 11-4 1001107080 ..................... 5-5 1001107081 ................... 5-25 1001107570 ..................... 5-5 1001107571 ................... 5-25 1001108582 ................... 2-41 1001108668 ...................
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PART NUMBER INDEX Part Number Page 10139224 ....................... 6-11 10139225 ....................... 6-11 10139287 .............. 2-25, 2-29 10139351 ....................... 10-7 10139360 ....................... 9-51 10139379 .............. 2-25, 2-30 10139530 ....2-11, 2-13, 2-25, 2-29 10139537 ......................... 8-3 10139594 ....2-21, 2-23, 2-33, 2-35 10139604 .............. 2-25, 2-29 10139619 ....................... 9-45 10139648 .......... 12-17, 12-19 10139731 .........................
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PART NUMBER INDEX Part Number Page 10337401 ......................... 6-9 10338004 ......................... 3-9 1033820006 .............. 4-5, 4-9 103382001 ........ 12-10, 12-14 103382003 ..................... 10-5 103382004 ..................... 10-9 10338244 ....................... 2-37 10338454 .......... 12-10, 12-14 10338456 .......... 12-10, 12-14 10338513 ......................... 1-3 10338913 ....................... 6-15 10338932 ....................... 3-25 10338933 .......................
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PART NUMBER INDEX Part Number Page 10702082 ..................... 12-17 10702130 .......... 12-10, 12-14 10702612 .............. 2-15, 2-37 10702757 ....................... 2-15 10703115 ....................... 3-37 10703194 ................ 2-4, 2-15 10703196 ...8-19, 8-26, 12-31 10703227 ................ 2-21, 8-9 10703236 ....2-11, 2-13, 2-21, 2-23, 2-25, 2-29, 2-33, 2-35 10703237 ....2-11, 2-13, 2-21, 2-23, 2-25, 2-29, 2-33, 2-35, 8-11 10703242 ....2-11, 2-13, 2-21, 2-23, 2-25, 2-29, 2-35 10703865 ...
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PART NUMBER INDEX Part Number Page 10732356 ..................... 12-25 10732360 ..................... 12-25 10732371 ..................... 12-25 10732416 ....................... 8-26 10732420 ....................... 4-25 10732543 ......................... 7-7 10732544 ......................... 7-7 10732545 ......................... 7-7 10732546 ......................... 7-7 10732547 ......................... 7-7 10732548 ......................... 7-7 10732549 ......................... 7-7 10732551 ......
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PART NUMBER INDEX Part Number Page 10867584 ....................... 3-17 10868086 ....................... 9-43 10868104 ................ 8-5, 8-11 10868902 ....................... 9-41 1100034 ......................... 9-41 1100035 ......................... 9-41 1100139 ........................... 6-4 1100140 ........................... 6-4 1100141 ........................... 6-4 1100142 ........................... 6-4 1100143 ........................... 6-4 1100341 .........................
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PART NUMBER INDEX Part Number Page 1319535 ................ 5-15, 5-35 1319536 ................ 5-15, 5-35 1319537 ................ 5-15, 5-35 1319538 ................ 5-15, 5-35 1319539 ................ 5-15, 5-35 1319540 ................ 5-15, 5-35 1319541 ................ 5-15, 5-35 1319542 ................ 5-15, 5-35 1319543 ................ 5-15, 5-35 1319545 ................ 5-15, 5-35 1319557 ......................... 5-47 1319558 ......................... 5-47 1319563 .........................
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PART NUMBER INDEX Part Number Page 2080044 ......................... 3-41 2110606 ................3-11, 3-23 2110608 ......................... 3-11 2110808 ......................... 3-11 2120185 ......................... 6-19 2130606 ......................... 3-23 2130608 ......................... 3-23 2160002 .......2-17, 2-29, 2-41 2160020 ......................... 2-35 2172106 ......................... 3-11 2172112 ......................... 4-29 2180467 ......................... 4-29 2180849 ..........
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PART NUMBER INDEX Part Number Page 4461038 ... 12-7, 12-15, 12-19 4461233 ....................... 10-12 4461265 ....................... 10-12 4461270 ....................... 10-12 4520396 ......................... 5-75 4520397 ......................... 5-75 4520398 ......................... 5-75 4520399 ......................... 5-75 4520400 ......................... 5-75 4520401 ......................... 5-75 4520500 ......................... 5-75 4520502 ......................... 5-75 4540013 ..........
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PART NUMBER INDEX Part Number Page 70022997 ....................... 3-59 70023117 ....................... 6-29 70023139 ....................... 6-23 70023161 ....................... 6-25 70023162 ....................... 6-25 70023163 ....................... 6-25 70023164 ....................... 6-25 70023165 ....................... 6-25 70023166 ....................... 6-25 70023167 ....................... 6-25 70023287 ....................... 4-23 70023288 ....................... 4-23 70023289 ..........
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PART NUMBER INDEX Part Number Page 7110712 ......................... 3-15 7110722 ......................... 3-15 7112642 ......................... 3-57 7114941 ......................... 3-57 7138833 ......................... 7-13 7138836 ......................... 6-19 7138878 ......................... 6-19 7139032 ....... 2-15, 2-17, 2-33 7139416 .................... 2-3, 2-8 7139772 ......................... 2-35 7139773 ......................... 2-29 7139774 ......................... 2-29 7139775 ......
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PART NUMBER INDEX Part Number Page 8050001 2-3, 2-37, 5-5, 5-25, 9-7 80623016 .............. 2-33, 2-35 8065062 ......................... 3-15 80673023 ......................... 4-9 80963056 ..................... 10-25 80963067 ..................... 10-25 80963069 ..................... 10-25 8096D097..................... 12-19 80973107 ....................... 4-35 8124138 2-3, 2-8, 2-15, 2-17, 2-33 8127023 ................2-15, 2-17 8127029 ................2-33, 2-35 8127030 .........
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PART NUMBER INDEX Part Number Page Part Number Page Part Number Page Part Number Page 91561291 ......... 4-5, 4-9, 4-13 91563044 ....................... 7-17 91563122 ......... 4-5, 4-9, 4-12 91563164 ....................... 6-23 91563209 ....................... 5-73 91565094 ....................... 3-49 94104335 .......................
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31200069 An Oshkosh Corporation Company JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: +1-717-485-5161 Customer Support Toll Free: 1-877-554-5438 Fax: +1-717-485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia Phone: +61 2 65811111 Fax: +61 2 65813058 JLG Latino Americana Ltda.