Parts Manual Instruction Manual

ManualsBrandsLull ManualsSpecial machinery944E-42

Summary of content (634 pages)

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8990462 644E-42,944E-42 3
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TABLE OF CONTENTS SECTION 1 - FRAME AND ATTACHING PARTS.............................................................................................................................. 11 FIGURE 1-1. MAIN FRAME COMPONENTS 644E (Prior to SN 0160048717, Excluding 0160045421)........................................ 12 FIGURE 1-2. MAIN FRAME COMPONENTS 944E (Prior to SN 0160041827) .............................................................................. 14 FIGURE 1-3.
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TABLE OF CONTENTS FIGURE 4-6. FUEL SYSTEM (644E Prior to SN 0160048717, Excluding 0160045421; 944E Prior to SN 0160041827) ............. 130 FIGURE 4-7. FUEL SYSTEM (644E SN 0160048717 to Present, Including 0160045421; 944E SN 0160041827 to Present) .... 134 FIGURE 4-8. RADIATOR AND OIL COOLER MOUNTING (644E SN 17569 through 20123, SN 0160002514 through 0160009050; 944E SN 17569 through 20123, SN 0160002514 through 0160009044) ................................................................ 136 FIGURE 4-9.
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TABLE OF CONTENTS FIGURE 5-19. FRONT AXLE - PLANETARY DRIVE (Prior to SN 0160040124, Excluding 0160034634, 0160036710, 0160036722, 0160036735 and 0160036738) ............................................................................................................................... 210 FIGURE 5-20.
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TABLE OF CONTENTS FIGURE 5-56. TIRE AND RIMS 644E (Prior to SN 0160039830, Excluding 0160036724, 0160036811, 0160036907 and 0160037012) ................................................................................................................................................................................. 294 FIGURE 5-57. TIRE AND RIMS 644E (SN 0160039830 to Present, Including 0160036724, 0160036811, 0160036907 and 0160037012) ..........................................................................
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TABLE OF CONTENTS FIGURE 8-18. REAR JOYSTICK (644E SN 18461 through 20123, SN 0160002514 to Present; 944E SN 18554 through 20123, SN 0160002514 to Present) ......................................................................................................................................................... 418 FIGURE 8-19. SINGLE JOYSTICK .............................................................................................................................................. 420 FIGURE 8-20.
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TABLE OF CONTENTS SECTION 10 - ELECTRICAL ............................................................................................................................................................ 523 FIGURE 10-1. BATTERY AND VEHICLE GROUND CABLES (Prior to SN 01600487817, Excluding 0160045421) ................... 524 FIGURE 10-2. BATTERY AND VEHICLE GROUND CABLES (Prior to SN 0160041827)............................................................ 526 FIGURE 10-3.
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SECTION 1 - FRAME AND ATTACHING PARTS SECTION 1 - FRAME AND ATTACHING PARTS 8990462 644E-42,944E-42 11
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SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-1.
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SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-1. MAIN FRAME COMPONENTS 644E (Prior to SN 0160048717, Excluding 0160045421) ITEM 1 2 3 4 5 6 7 8 9 10 11 PART NUMBER N.S.S.
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SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-2.
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SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-2. MAIN FRAME COMPONENTS 944E (Prior to SN 0160041827) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NUMBER N.S.S.
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SECTION 1 - FRAME AND ATTACHING PARTS ITEM 46 16 PART NUMBER QTY Ref DESCRIPTION STABIL-TRAK CYLINDER, (See HYDRAULIC COMPONENTS SECTION for Breakdown) 644E-42,944E-42 REV 8990462
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SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-3.
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SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-3. MAIN FRAME COMPONENTS (644E SN 160048717 to Present, Including 0160045421; 944E SN 160041827 to Present) ITEM PART NUMBER 1001143083 QTY Ref 1001120707 Ref 1 Ref 2 7300726 Ref 3 7300727 Ref 4 7300753 Ref 5 7300859 Ref 6 7301097 Ref 7 7301146 Ref 8 8 9 10 7301222 7301868 N.S.S.
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SECTION 1 - FRAME AND ATTACHING PARTS ITEM PART NUMBER QTY DESCRIPTION REV for Breakdown ) 20 644E-42,944E-42 8990462
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SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-4.
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SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-4.
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SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-5.
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SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-5. ENGINE POD INSTALLATION (644E SN 1600408717 to Present, Including 0160045421; 944E SN 160041827 to Present) ITEM PART NUMBER 1001112264 QTY Ref 1 0683020 4 2 3 4 5 6 7 8 9 10 11 51 8310539 1001112271 0761010 4832000 90206196 1001125456 1001125457 1001125458 1001125459 1001125720 1001125721 1001125402 4 1 15 15 7.
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SECTION 1 - FRAME AND ATTACHING PARTS 26 ITEM 406 407 408 409 410 PART NUMBER 8277172 8305038 8310491 8310614 8310664 QTY 1 8 4 8 4 411 412 413 414 501 502 504 505 506 8340038 1001112383 7300630 1001131991 1001125299 1001125301 1001112384 1001112386 1001112387 2 1 2 56.3 in 1 1 1 1 1 DESCRIPTION SEAL HEX NUT, M10X1.5 WASHER, 4mm FLANGE SOCKET HEX HD CAPSCREW, M10X30 SOCKET HD CAPSCREW, M4X25, GR12.
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SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-6.
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SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-6.
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SECTION 2 - BOOM SECTION 2 - BOOM 8990462 644E-42,944E-42 31
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SECTION 2 - BOOM FIGURE 2-1.
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SECTION 2 - BOOM FIGURE 2-1.
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SECTION 2 - BOOM ITEM 39 34 PART NUMBER 1001096404 QTY 1 DESCRIPTION ANGLE INDICATOR SPACER (SN 0160033139 to Present) 644E-42,944E-42 REV 8990462
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SECTION 2 - BOOM FIGURE 2-2.
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SECTION 2 - BOOM FIGURE 2-2.
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SECTION 2 - BOOM FIGURE 2-3.
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SECTION 2 - BOOM FIGURE 2-3.
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SECTION 2 - BOOM FIGURE 2-4.
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SECTION 2 - BOOM FIGURE 2-4.
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SECTION 2 - BOOM FIGURE 2-5.
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SECTION 2 - BOOM FIGURE 2-5.
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SECTION 2 - BOOM FIGURE 2-6.
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SECTION 2 - BOOM FIGURE 2-6.
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SECTION 2 - BOOM FIGURE 2-7.
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SECTION 2 - BOOM FIGURE 2-7. QUICK ATTACH ITEM 1 2 3 4 5 6 7 101 102 103 104 8990462 PART NUMBER 7300094 7085552 7085571 7121422 7300095 8305655 8310426 8310700 7118892 7118882 8310266 8310276 8526007 QTY 1 1 1 1 1 1 1 1 1 1 1 1 AR DESCRIPTION QUICK ATTACH ASSY, (includes items 1 thru 7) TORSION SPRING QUICK ATTACH SPACER QUICK ATTACH LATCH QUICK ATTACH HEX LOCKNUT, 20-2.5mm PLAIN WASHER, 20mm HEX HD CAPSCREW, 20-2.5X70mm, PC8.
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SECTION 2 - BOOM FIGURE 2-8.
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SECTION 2 - BOOM FIGURE 2-8. BOOM EXTEND CHAIN ITEM 1 2 3 4 5 5 5 7 8 9 10 11 12 13 8990462 PART NUMBER 7300076 7300911 8310651 8310217 7117582 1001101867 7117502 7114032 8520001 7300078 8307025 8303790 8642236 7300613 8522012 QTY Ref 1 1 1 1 1 2 1 1 1 1 1 2 1 AR DESCRIPTION EXTEND CHAIN ASSY, (includes all items) EXTEND CHAIN AND CLEVIS ASSY HEX HD CAPSCREW, 16-2.0X100mm, PC8.8 HEX LOCKNUT, 16-2.
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SECTION 2 - BOOM FIGURE 2-9.
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SECTION 2 - BOOM FIGURE 2-9.
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SECTION 2 - BOOM FIGURE 2-10.
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SECTION 2 - BOOM FIGURE 2-10.
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SECTION 2 - BOOM FIGURE 2-11.
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SECTION 2 - BOOM FIGURE 2-11.
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SECTION 2 - BOOM 56 ITEM 403 404 501 PART NUMBER 7300034 8303778 QTY 1 2 Ref 502 503 504 505 506 601 7137142 8305654 8310424 8520001 91143220 2 2 2 2 7 in Ref 602 603 604 605 606 607 701 702 703 801 802 803 804 804 853 856 861 862 863 864 901 7139886 7300580 8310218 8310625 8310657 8310691 7301309 8303798 8307221 7300716 805001 8050085 1001125711 7301102 7300572 8302446 8310662 8310689 8307912 8307913 1 1 1 1 1 2 2 4 4 2 3 2 1 1 2 2 2 2 2 4 Ref 902 Ref 903 Ref DESCRIPTION WEAR PAD HEX HD CAPS
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SECTION 3 - ATTACHMENTS SECTION 3 - ATTACHMENTS 8990462 644E-42,944E-42 57
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SECTION 3 - ATTACHMENTS FIGURE 3-1.
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SECTION 3 - ATTACHMENTS FIGURE 3-1. BUCKETS ITEM 1 1 1 1 2 8990462 PART NUMBER 7110744 1001100822 1001100823 1001100824 N.S.S. QTY 1 1 1 1 1 DESCRIPTION UTILITY BUCKET, 1-1/4³ YD, (includes item 2) 72 IN BUCKET, 1.0³ YARD 96 IN BUCKET, 1.5³ YARD 102 IN BUCKET, 2.
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SECTION 3 - ATTACHMENTS FIGURE 3-2.
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SECTION 3 - ATTACHMENTS FIGURE 3-2. TILT CARRIAGE (644E Prior to SN 0160034164; 944E Prior to SN 0160034158) ITEM 1 3 3 3 3 7 9 103 104 105 201 8990462 PART NUMBER 6040500 7161200 6040600 6040700 N.S.S. 7128772 90451058 7128792 90551013 7118993 QTY 1 1 1 1 1 1 1 1 1 NLA N.S.S.
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SECTION 3 - ATTACHMENTS FIGURE 3-3.
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SECTION 3 - ATTACHMENTS FIGURE 3-3. TILT CARRIAGE (644E SN 0160034164 through 0160051823; 944E SN 0160034158 through 0160051823) ITEM 1 2 3 4 4 4 5 6 8990462 PART NUMBER 1170021 1170024 1170027 QTY 1 1 1 1001132514 1 0642032 N.S.S. 3300240 3423275 3423242 3423276 90200003 N.S.S.
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SECTION 3 - ATTACHMENTS FIGURE 3-4.
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SECTION 3 - ATTACHMENTS FIGURE 3-4. TILT CARRIAGE (644E SN 0160051824 to Present; 944E SN 0160051824 to Present) ITEM 1 2 3 4 4 4 5 6 7 8 9 10 8990462 PART NUMBER 1001146084 1001146086 1001146088 0642032 N.S.S. 3300240 3423275 3423242 3423276 90200003 N.S.S.
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SECTION 3 - ATTACHMENTS FIGURE 3-5.
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SECTION 3 - ATTACHMENTS FIGURE 3-5.
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SECTION 3 - ATTACHMENTS FIGURE 3-6.
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SECTION 3 - ATTACHMENTS FIGURE 3-6. SIDE TILT CARRIAGE (SN 0160037794 to Present) ITEM 1 2 3 4 5 6 7 8 9 9 9 10 11 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 8990462 PART NUMBER 1170054 1001101956 1170057 0641612 0642032 0681810 1001133072 N.S.S. N.S.S.
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SECTION 3 - ATTACHMENTS FIGURE 3-7.
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SECTION 3 - ATTACHMENTS FIGURE 3-7. SWING CARRIAGE (Prior to SN 0160037794) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20 20 21 21 22 23 24 25 26 27 28 30 31 33 34 35 36 37 38 39 40 42 43 8990462 PART NUMBER 7125800 7110494 7110694 QTY 1 1 1 Ref 90551013 90200003 7110702 7110712 7110722 8307918 8307904 8310161 8310160 7062922 8303634 8305643 8642207 8065062 6604662 2717287 91403413 8640029 8640028 8640032 91403414 8640029 8420053 8420055 2220628 2220415 2220473 4107692 4107702 2220609 N.
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SECTION 3 - ATTACHMENTS FIGURE 3-8.
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SECTION 3 - ATTACHMENTS FIGURE 3-8. SWING CARRIAGE (SN 0160037794 to Present) ITEM 1 2 3 4 5 6 7 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 8990462 PART NUMBER 1001095418 2220415 2220473 2220609 2220628 QTY 1 4 2 2 2 Ref 2717287 3423276 6604662 7062922 N.S.S. 7110702 7110712 7110722 8065062 8303634 8303715 8305643 8307904 8307918 8310160 8310161 8420053 8420055 8580315 8584001 8642207 8769132 8770016 90200003 91403413 91403414 N.S.S. N.S.S.
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SECTION 3 - ATTACHMENTS FIGURE 3-9.
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SECTION 3 - ATTACHMENTS FIGURE 3-9. SHEET MATERIAL HANDLER (Prior to SN 0160037794) ITEM 1 2 3 4 5 6 7 9 11 12 13 15 8990462 PART NUMBER 7129300 QTY 1 7112704 1 7112533 7112523 7112642 8303626 8307007 8305012 8301456 N.S.S.
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SECTION 3 - ATTACHMENTS FIGURE 3-10.
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SECTION 3 - ATTACHMENTS FIGURE 3-10. SHEET MATERIAL HANDLER (SN 0160037794 to Present) ITEM 1 2 3 4 5 6 7 101 102 103 104 105 106 106 107 8990462 PART NUMBER 1001100227 7112642 8303626 8305012 8307007 1001093377 1001101115 1001101116 7114941 8303626 8305644 8307007 8307112 1001100228 1001100229 N.S.S.
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SECTION 3 - ATTACHMENTS FIGURE 3-11.
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SECTION 3 - ATTACHMENTS FIGURE 3-11. 3 FT TRUSS BOOM WITH WINCH ITEM 1 2 3 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 8990462 PART NUMBER 7139608 QTY 1 1001100967 1 8380008 N.S.S. 7301040 70021921 90554042 70021349 70024059 90554020 90554054 70022028 70021935 70022529 70024060 70024061 70021979 N.S.S. N.S.S. 70022528 70021978 2220371 70021977 2220628 91403413 91043126 91403414 91043125 70021387 70024062 70024063 70024064 N.
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SECTION 3 - ATTACHMENTS FIGURE 3-12.
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SECTION 3 - ATTACHMENTS FIGURE 3-12. 10 FT TRUSS BOOM WITH WINCH (Prior to SN 0160037794) ITEM 1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 PART NUMBER 7301179 1012355 10721557 10721556 10267585 4110412 8406302 10727770 70021573 2110810 2172108 2717093 91403414 8420053 8420055 91403413 2130808 10700484 11419080 QTY 1 1 3 1 1 2 2 1 1 2 2 2 1 1 1 1 2 6 10 17 11419080 6 18 19 20 21 7301191 4110252 10727327 8382017 1 4 1 1 23 24 25 26 27 28 29 11170040 11160110 10125085 11045080 4110422 4110424 N.S.S.
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SECTION 3 - ATTACHMENTS FIGURE 3-13.
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SECTION 3 - ATTACHMENTS FIGURE 3-13. 12 FT TRUSS BOOM WITH WINCH (SN 0160037794 to Present) ITEM 1 2 3 4 4 5 6 6 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 8990462 PART NUMBER 1001099351 N.S.S. 90554016 N.S.S. 70021349 90554042 70021921 N.S.S. 90554020 90554054 70021415 70021977 N.S.S. 7029692 90554062 70021342 90554076 70021978 70021979 N.S.S. N.S.S. N.S.S. 70021935 70022028 4110422 N.S.S. N.S.S. N.S.S.
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SECTION 3 - ATTACHMENTS FIGURE 3-14.
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SECTION 3 - ATTACHMENTS FIGURE 3-14. 10 FT TRUSS BOOM (Prior to SN 0160037794) ITEM PART NUMBER 7301178 QTY NLA 1 2 3 4 5 4110412 4110422 7301289 N.S.S.
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SECTION 3 - ATTACHMENTS FIGURE 3-15.
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SECTION 3 - ATTACHMENTS FIGURE 3-15. 12 & 15 FT TRUSS BOOM (Prior to SN 0160037794) ITEM 1 2 3 8990462 PART NUMBER 1001099902 1001099901 4110422 N.S.S. N.S.S.
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SECTION 3 - ATTACHMENTS FIGURE 3-16.
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SECTION 3 - ATTACHMENTS FIGURE 3-16. 50 IN SINGLE FORK POSITIONING CARRIAGE ASSEMBLY ITEM PART NUMBER 7301294 7301726 QTY 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 31 32 2717283 8036733 2717160 2717161 2717162 90200003 90451058 7301569 7301579 8303634 8303658 8305643 8420053 8420055 91403413 8640029 8640028 8640032 91403414 8640029 2130606 2130608 2172106 2171206 8310302 10705034 4110473 7301578 8303743 8305624 7301408 N.S.S.
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SECTION 3 - ATTACHMENTS FIGURE 3-17.
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SECTION 3 - ATTACHMENTS FIGURE 3-17.
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SECTION 3 - ATTACHMENTS FIGURE 3-18.
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SECTION 3 - ATTACHMENTS FIGURE 3-18. FORK MOUNTED LIFTING HOOK ITEM 1 2 3 4 5 6 7 8990462 PART NUMBER 91565094 7029520 90554080 7029521 70020555 1001093171 N.S.S.
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SECTION 3 - ATTACHMENTS FIGURE 3-19.
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SECTION 3 - ATTACHMENTS FIGURE 3-19. FORKS ITEM 1 2 3 N1 PART NUMBER 7097523 7301408 7139746 7139747 2340037 2340045 2340038 2340039 2340046 1001092391 1001137512 70024306 70024307 N.S.S. Note QTY 2 2 2 6 6 2 2 2 2 2 2 1 1 1 Ref N2 Note Ref 8990462 DESCRIPTION PALLET FORK, 48X4X2, (4,000 lb rating each fork) PALLET FORK, 48X4X2.36, (5,000 lb rating each fork) LUMBER FORK, 60X 7X1.
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SECTION 3 - ATTACHMENTS FIGURE 3-20.
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SECTION 3 - ATTACHMENTS FIGURE 3-20. FORK MOUNTED PLATFORM ITEM PART NUMBER 1001092280 QTY NLA 1001103637 1 1001096306 NLA 1001103730 1 1001097072 NLA 1001103736 1 1 2 3 3 3 4 4 4 4 5 5 5 6 6 6 7 1702773 1704885 1706892 1001096025 1001096024 31200160 31200387 31200388 31200336 1001092481 1001096021 1001096019 1001092482 1001096023 1001096020 N.S.S. 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 N.S.S. 1 8 101 102 103 104 105 105 106 106 107 108 109 110 110 111 112 113 N.S.S.
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SECTION 3 - ATTACHMENTS ITEM 114 154 155 155 201 203 206 209 210 212 214 218 98 PART NUMBER 1001098582 1701509 1704277 1704277 0641405 1060379 2080040 3311405 3421453 3760170 4711400 1001102813 QTY 2 1 8 3 4 2 16 4 2 4 8 2 DESCRIPTION LYNCH PIN 3/16 WITH LANYARD MANUAL DECAL LANYARD ATTACH DECAL-1 (Prior to SN 2009005-1) LANYARD ATTACH DECAL, (SN 2009005-1 to Present) HEX HD CAPSCREW, 1/4-20X5/8 6 IN LANYARD CABLE FASTENER HEX NUT, 1/4-20 PIN RING WASHER, 1/4 HITCH PIN 644E-42,944E-42 REV 8990462
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PAGE 100
SECTION 3 - ATTACHMENTS FIGURE 3-21.
PAGE 101
SECTION 3 - ATTACHMENTS FIGURE 3-21. CONCRETE BUCKET ITEM 3 4 7 8 8990462 PART NUMBER 8866442 N.S.S. 8866444 N.S.S.
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SECTION 3 - ATTACHMENTS FIGURE 3-22.
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SECTION 3 - ATTACHMENTS FIGURE 3-22. SWEEPER ASSEMBLY ITEM 1 2 4 8990462 PART NUMBER 7301180 7301718 N.S.S.
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SECTION 3 - ATTACHMENTS FIGURE 3-23.
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SECTION 3 - ATTACHMENTS FIGURE 3-23. GRAPPLE BUCKET ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 8990462 PART NUMBER 0930020 N.S.S. 70021387 70021391 70021392 70021358 70021359 70021360 7029714 70021361 70021362 QTY 1 1 4 1 1 4 2 4 4 2 2 Ref 70021364 70021365 70021366 70021367 70021399 70021367 90554065 70021980 70020562 70021981 70021982 70022527 7029692 90554062 70021342 90554076 90554016 N.S.S.
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SECTION 3 - ATTACHMENTS FIGURE 3-24.
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SECTION 3 - ATTACHMENTS FIGURE 3-24.
PAGE 108
SECTION 3 - ATTACHMENTS FIGURE 3-25.
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SECTION 3 - ATTACHMENTS 8990462 644E-42,944E-42 109
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SECTION 3 - ATTACHMENTS FIGURE 3-25. 8 FT STANDARD MAST ITEM 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 43 44 45 46 47 48 49 110 PART NUMBER 1001108668 Kit K1 Kit K1 Kit K1 Kit K1 Kit K1 1001111190 70023008 N.S.S. Kit K2 Kit K2 N.S.S. N.S.S. N.S.S. Kit K2 Kit K2 N.S.S. Kit K2 Kit K2 Kit K3 Kit K2 or K3 Kit K3 Kit K2 or K3 N.S.S.
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SECTION 3 - ATTACHMENTS ITEM 50 51 52 53 54 55 56 58 59 60 61 62 63 64 65 66 101 K1 K2 PART NUMBER 70022937 70022949 70022950 70022942 70022952 91403414 91043126 70022939 91403413 91043125 70022935 70022946 70022949 70022980 70022998 70022990 N.S.S.
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SECTION 3 - ATTACHMENTS FIGURE 3-26.
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SECTION 3 - ATTACHMENTS FIGURE 3-26. 50 IN SIDE SHIFT CARRIAGE (644E SN 0160034164 to Present; 944E SN 0160034158 to Present) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 K1 K2 8990462 PART NUMBER 1001142790 N.S.S. 70024535 70024536 70024123 70024537 N.S.S. 70024538 N.S.S. QTY 1 1 1 2 2 2 1 3 1 Ref 70024540 70024541 70024542 70024543 70024544 N.S.S.
PAGE 114
PAGE 115
SECTION 4 - ENGINE AND ATTACHING PARTS SECTION 4 - ENGINE AND ATTACHING PARTS 8990462 644E-42,944E-42 115
PAGE 116
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-1.
PAGE 117
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-1.
PAGE 118
SECTION 4 - ENGINE AND ATTACHING PARTS 118 ITEM PART NUMBER QTY K1 8024049 1 K2 8024037 1 K2 2915035 1 K3 8024044 1 DESCRIPTION oil, primary fuel, inline fuel, primary air filter and safety air filter) 250 HOUR FILTER KIT, (944E), (includes 5 filters: engine oil, primary fuel, inline fuel, primary air filter and safety air filter) 1000 HOUR FILTER KIT, (644E, Tier I), (includes 8 filters: engine oil, primary fuel, inline fuel, primary air filter, safety air filter, transmission oil, hydraul
PAGE 119
PAGE 120
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-2.
PAGE 121
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-2.
PAGE 122
SECTION 4 - ENGINE AND ATTACHING PARTS ITEM QTY 44 Ref 45 Ref 46 47 48 Ref 2 Ref 49 50 3271601 1001120839 1 Ref 51 Ref 52 Ref 53 Ref 54 55 56 57 58 59 60 61 101 122 PART NUMBER 0641628 0761012 1001117214 0682032 0761230 8305044 8307220 80673023 2 2 1 2 1 2 2 2 Ref DESCRIPTION Breakdown) ADAPTER, 45, (See HYDRAULIC CIRCUITS SECTION for Breakdown) ADAPTER, (includes o-ring), (See HYDRAULIC CIRCUITS SECTION for Breakdown) SWIVEL NUT ADAPTER, 45 HEX NUT, 3/8-16, GR8 THERMAL BYPASS VALVE,
PAGE 123
PAGE 124
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-3.
PAGE 125
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-3.
PAGE 126
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-4.
PAGE 127
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-4.
PAGE 128
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-5.
PAGE 129
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-5.
PAGE 130
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-6.
PAGE 131
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-6.
PAGE 132
SECTION 4 - ENGINE AND ATTACHING PARTS 132 ITEM 102 PART NUMBER 1120591 QTY 1 102 1001080707 1 103 104 3900140 14404978 2 AR 104 0100093 AR DESCRIPTION KEYED FUEL CAP, (comes with 2 keys; replacement keys not available) (644E SN 17569 through 20123, SN 0160002514 through 0160015420; 944E SN 17569 through 20123, SN 0160002514 through 0160015417) LOCKABLE FUEL CAP (644E SN 0160015439 through 0160043356; 944E SN 0160015442 through 0160041823) SET SCREW, 1/4-20X3/8 LOCTITE 641 (apply to item 101 &
PAGE 133
PAGE 134
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-7.
PAGE 135
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-7.
PAGE 136
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-8.
PAGE 137
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-8.
PAGE 138
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-9.
PAGE 139
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-9.
PAGE 140
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-10.
PAGE 141
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-10.
PAGE 142
SECTION 4 - ENGINE AND ATTACHING PARTS ITEM 45 46 47 48 49 142 PART NUMBER 1001132178 1001132205 1001132276 1001132301 1001131631 QTY 1 1 1 1 1 DESCRIPTION REV DRAIN VALVE HOSE CLAMP SPACER SEAL HOSE INSULATION 644E-42,944E-42 8990462
PAGE 143
PAGE 144
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-11.
PAGE 145
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-11. AIR CLEANER INSTALLATION (644E SN 17569 through 20123, SN 0160002514 through 0160011781; 944E SN 17569 through 20123, SN 0160002514 through 0160011778) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 8990462 PART NUMBER 8273029 8036869 8036868 1101312 1101313 N.S.S.
PAGE 146
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-12.
PAGE 147
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-12. AIR CLEANER INSTALLATION (644E SN 0160011807 through 0160043356; 944E SN 0160011804 through 0160041823) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 8990462 PART NUMBER 8273029 8036869 8036868 1101312 1101313 N.S.S.
PAGE 148
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-13.
PAGE 149
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-13.
PAGE 150
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-14.
PAGE 151
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-14. EXHAUST INSTALLATION (644E SN 17569 through 20123, SN 0160002514 through 0160009050; 944E SN 17569 through 20123, SN 0160002514 through 0160009044) ITEM 1 2 3 4 5 6 7 8 9 8990462 PART NUMBER 8275044 7139919 8275240 8275042 8310621 8303798 8303551 7301165 8305038 QTY 1 1 1 1 6 4 2 1 2 DESCRIPTION BELLOWS PIPE EXHAUST PIPE V BAND CLAMP ROUND MUFFLER FENDER WASHER, 10X30mm HEX HD CAPSCREW, M10X25, GR8.8 HEX HD CAPSCREW, M10X16, GR8.
PAGE 152
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-15.
PAGE 153
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-15. EXHAUST INSTALLATION (644E SN 0160009073 through 0160043356; 944E SN 0160009075 through 0160041823) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 K1 K2 8990462 PART NUMBER 3460408 8303551 8310621 1001100849 8526007 8275240 4340962 3460407 8275247 8303798 83681331 91403601 7301165 8305038 5201012 5221000 1001100044 2915032 1001100045 QTY 1 2 6 1 AR 1 1 1 1 4 1 2 1 2 2 2 1 1 1 DESCRIPTION TURBO EXHAUST PIPE HEX HD CAPSCREW, M10X16, GR8.
PAGE 154
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-16.
PAGE 155
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-16.
PAGE 156
PAGE 157
SECTION 5 - DRIVE TRAIN SECTION 5 - DRIVE TRAIN 8990462 644E-42,944E-42 157
PAGE 158
SECTION 5 - DRIVE TRAIN FIGURE 5-1.
PAGE 159
SECTION 5 - DRIVE TRAIN FIGURE 5-1. DRIVE TRAIN COMPONENTS ITEM 1 PART NUMBER 8310671 QTY 8 2 3 4 8310061 8310672 8303790 16 8 4 5 6 8307220 4 Ref 7 8 9 10 11 12 13 14 8630019 8303769 8303798 8786572 1 Ref Ref Ref Ref 12 4 32 14 8786572 40 14 91403193 40 15 8786573 32 15 8786573 40 16 17 18 19 20 21 22 23 7300445 8310288 8278040 7300435 8305643 8310379 3576011 Ref 1 2 2 2 2 6 1 8990462 DESCRIPTION HEX HD CAPSCREW, M24X340, GR10.
PAGE 160
SECTION 5 - DRIVE TRAIN FIGURE 5-2.
PAGE 161
SECTION 5 - DRIVE TRAIN FIGURE 5-2.
PAGE 162
SECTION 5 - DRIVE TRAIN FIGURE 5-3.
PAGE 163
SECTION 5 - DRIVE TRAIN FIGURE 5-3.
PAGE 164
SECTION 5 - DRIVE TRAIN ITEM 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 6 7 8 9 164 PART NUMBER 1319381 1319382 1319383 1319384 1319385 1319386 1319388 1319389 1319390 1319391 1319392 1319393 1319394 1319395 1319396 1319397 1319398 1319399 1319400 1319401 1319402 1319444 1321211 1321237 1319406 8035983 QTY AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 1 1 1 1 1 DESCRIPTION REV RING, 15.63mm RING, 15.56mm RING, 15.53mm RING, 15.46mm RING, 15.43mm RING, 15.36mm RING, 15.26mm RING, 15.
PAGE 165
PAGE 166
SECTION 5 - DRIVE TRAIN FIGURE 5-4.
PAGE 167
SECTION 5 - DRIVE TRAIN FIGURE 5-4.
PAGE 168
SECTION 5 - DRIVE TRAIN ITEM 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 6 7 8 9 10 168 PART NUMBER 80304104 80304121 80304122 80304097 80304123 80304125 80304107 80304126 80304127 80304108 80304128 80304129 80304099 80304130 80304131 80304132 80304133 80304100 80304134 80304135 80304136 80304137 80304101 80304102 1319353 70022220 70022245 80304082 70022213 70022244 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION REV RING, 16.86mm RING, 16.88mm RING, 16.9mm RING, 16.
PAGE 169
PAGE 170
SECTION 5 - DRIVE TRAIN FIGURE 5-5.
PAGE 171
SECTION 5 - DRIVE TRAIN FIGURE 5-5.
PAGE 172
SECTION 5 - DRIVE TRAIN ITEM 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 6 7 8 9 172 PART NUMBER 8035909 8035910 8035911 1321201 8035912 1321204 8035913 8035914 8035915 8035916 1321203 8035917 8035918 8035919 8035920 1321202 1321212 1321210 1321248 1321194 8035921 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION REV RING, 12.29mm RING, 12.32mm RING, 12.35mm RING, 12.38mm RING, 11.27mm RING, 11.24mm RING, 11.21mm RING, 11.18mm RING, 11.15mm RING, 11.12mm RING, 11.09mm RING, 11.06mm RING, 11.
PAGE 173
PAGE 174
SECTION 5 - DRIVE TRAIN FIGURE 5-6.
PAGE 175
SECTION 5 - DRIVE TRAIN FIGURE 5-6.
PAGE 176
SECTION 5 - DRIVE TRAIN ITEM 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 6 7 8 9 10 176 PART NUMBER 80304104 80304121 80304122 80304097 80304123 80304125 80304107 80304126 80304127 80304108 80304128 80304129 80304099 80304130 80304131 80304132 80304133 80304100 80304134 80304135 80304136 80304137 80304101 80304102 1319353 70022220 70022245 80304082 70022213 70022244 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION REV RING, S=16.86 RING, S=16.88 RING, S=16.
PAGE 177
PAGE 178
SECTION 5 - DRIVE TRAIN FIGURE 5-7.
PAGE 179
SECTION 5 - DRIVE TRAIN FIGURE 5-7.
PAGE 180
SECTION 5 - DRIVE TRAIN FIGURE 5-8.
PAGE 181
SECTION 5 - DRIVE TRAIN FIGURE 5-8.
PAGE 182
SECTION 5 - DRIVE TRAIN FIGURE 5-9.
PAGE 183
SECTION 5 - DRIVE TRAIN FIGURE 5-9.
PAGE 184
SECTION 5 - DRIVE TRAIN ITEM 208 184 PART NUMBER 70022610 QTY 1 DESCRIPTION REV SLOTTED PIN 644E-42,944E-42 8990462
PAGE 185
PAGE 186
SECTION 5 - DRIVE TRAIN FIGURE 5-10.
PAGE 187
SECTION 5 - DRIVE TRAIN FIGURE 5-10.
PAGE 188
SECTION 5 - DRIVE TRAIN FIGURE 5-11.
PAGE 189
SECTION 5 - DRIVE TRAIN FIGURE 5-11.
PAGE 190
SECTION 5 - DRIVE TRAIN ITEM 9 10 11 PART NUMBER 1319506 1319505 8035936 QTY 2 2 Ref 11 11 70020483 8035939 1 Ref 11 12 13 14 15 16 17 18 19 20 21 22 23 23 25 25 25 25 25 25 26 26 27 27 28 28 29 30 31 70020484 1321151 1321162 1321163 1321152 1319496 1319497 8036305 8036304 1319499 1319504 10731949 1321174 70020409 1319500 70020485 1319501 70020486 1319502 70020487 1321150 70020408 1319502 70020487 1319501 70020486 1319666 7027217 1 2 2 2 2 16 16 2 2 16 2 4 2 1 4 4 4 4 4 4 10 4 8 8 4 4 2 2 Ref 32 N1
PAGE 191
PAGE 192
SECTION 5 - DRIVE TRAIN FIGURE 5-12.
PAGE 193
SECTION 5 - DRIVE TRAIN FIGURE 5-12.
PAGE 194
SECTION 5 - DRIVE TRAIN FIGURE 5-13.
PAGE 195
SECTION 5 - DRIVE TRAIN FIGURE 5-13.
PAGE 196
SECTION 5 - DRIVE TRAIN 196 ITEM PART NUMBER QTY 17 8036856 2 K1 7029104 AR DESCRIPTION Axle and 944E Axle) (644E Prior to SN 332590; 944E Prior to SN 336083) OIL DAM, (644E Axle and 944E Axle) (644E SN 332590 to Present; 944E SN 336083 to Present) BRAKE SEAL KIT, (Axle), (contains quantity of 1 each of items 1, 2, 7 thru 11, 13, 14, 17; quantity of 3 each of items 3 thru 6, 12 and quantity of 1 of 1319425 o-ring) (Prior to SN 675668) 644E-42,944E-42 REV 8990462
PAGE 197
PAGE 198
SECTION 5 - DRIVE TRAIN FIGURE 5-14.
PAGE 199
SECTION 5 - DRIVE TRAIN FIGURE 5-14.
PAGE 200
SECTION 5 - DRIVE TRAIN FIGURE 5-15.
PAGE 201
SECTION 5 - DRIVE TRAIN FIGURE 5-15.
PAGE 202
SECTION 5 - DRIVE TRAIN ITEM 29 30 31 32 33 34 35 202 PART NUMBER 8036610 1319477 8036413 8036330 8526007 1321226 QTY 2 2 2 2 AR 2 Ref DESCRIPTION STOP SCREW NUT SPACER TUBE, (used with rock tires only) STOP SCREW LOCTITE 242, (apply to items 29 & 32) RETAINING RING RING GEAR, (See FRONT AXLE - PLANETARY DRIVE for Breakdown) 644E-42,944E-42 REV 8990462
PAGE 203
PAGE 204
SECTION 5 - DRIVE TRAIN FIGURE 5-16.
PAGE 205
SECTION 5 - DRIVE TRAIN FIGURE 5-16.
PAGE 206
SECTION 5 - DRIVE TRAIN FIGURE 5-17.
PAGE 207
SECTION 5 - DRIVE TRAIN FIGURE 5-17.
PAGE 208
SECTION 5 - DRIVE TRAIN FIGURE 5-18.
PAGE 209
SECTION 5 - DRIVE TRAIN FIGURE 5-18.
PAGE 210
SECTION 5 - DRIVE TRAIN FIGURE 5-19.
PAGE 211
SECTION 5 - DRIVE TRAIN FIGURE 5-19.
PAGE 212
SECTION 5 - DRIVE TRAIN FIGURE 5-20.
PAGE 213
SECTION 5 - DRIVE TRAIN FIGURE 5-20.
PAGE 214
SECTION 5 - DRIVE TRAIN FIGURE 5-21.
PAGE 215
SECTION 5 - DRIVE TRAIN FIGURE 5-21.
PAGE 216
SECTION 5 - DRIVE TRAIN FIGURE 5-22.
PAGE 217
SECTION 5 - DRIVE TRAIN FIGURE 5-22.
PAGE 218
SECTION 5 - DRIVE TRAIN ITEM 6 6 6 6 6 6 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 8 9 218 PART NUMBER 1319397 1319398 1319399 1319400 1319401 1319402 1319333 1319334 1319335 1319336 1319337 1319338 1319339 1319340 1319341 1319342 1319343 1319344 1319345 1319346 1319347 1319348 1319349 1319350 1319351 1319352 1319353 8036751 QTY 1 1 1 1 1 1 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 1 1 DESCRIPTION REV RING, 15.84mm RING, 15.88mm RING, 15.89mm RING, 15.91mm RING, 15.94mm RING, 15.
PAGE 219
PAGE 220
SECTION 5 - DRIVE TRAIN FIGURE 5-23.
PAGE 221
SECTION 5 - DRIVE TRAIN FIGURE 5-23.
PAGE 222
SECTION 5 - DRIVE TRAIN ITEM 6 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 8 9 10 222 PART NUMBER 80304102 80304160 80304159 80304158 80304157 80304156 80304162 80304155 80304161 80304154 80304153 80304152 80304146 80304163 80304151 80304164 80304150 80304165 80304145 80304166 80304149 80304167 80304148 80304168 80304144 80304169 80304147 80304143 70023400 70022280 70022244 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION REV RING, S=17.4 SHIM, S=0.1 SHIM, S=0.
PAGE 223
PAGE 224
SECTION 5 - DRIVE TRAIN FIGURE 5-24.
PAGE 225
SECTION 5 - DRIVE TRAIN FIGURE 5-24.
PAGE 226
SECTION 5 - DRIVE TRAIN ITEM 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 8 9 10 11 226 PART NUMBER 80304159 80304158 80304157 80304156 80304162 80304155 80304161 80304154 80304153 80304152 80304146 80304163 80304151 80304164 80304150 80304165 80304145 80304166 80304149 80304167 80304148 80304168 80304144 80304169 80304147 80304143 70023400 70022786 70022787 70022244 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION REV SHIM, S=0.2 SHIM, S=0.3 SHIM, S=0.5 SHIM, S=0.
PAGE 227
PAGE 228
SECTION 5 - DRIVE TRAIN FIGURE 5-25.
PAGE 229
SECTION 5 - DRIVE TRAIN FIGURE 5-25.
PAGE 230
SECTION 5 - DRIVE TRAIN FIGURE 5-26.
PAGE 231
SECTION 5 - DRIVE TRAIN FIGURE 5-26.
PAGE 232
SECTION 5 - DRIVE TRAIN FIGURE 5-27.
PAGE 233
SECTION 5 - DRIVE TRAIN FIGURE 5-27.
PAGE 234
SECTION 5 - DRIVE TRAIN FIGURE 5-28.
PAGE 235
SECTION 5 - DRIVE TRAIN FIGURE 5-28.
PAGE 236
SECTION 5 - DRIVE TRAIN FIGURE 5-29.
PAGE 237
SECTION 5 - DRIVE TRAIN FIGURE 5-29.
PAGE 238
SECTION 5 - DRIVE TRAIN 238 ITEM 9 10 11 12 13 PART NUMBER 1319506 1319505 1319666 7027217 8035936 QTY 2 2 2 2 Ref 13 13 70020483 8035939 1 Ref 13 14 15 16 17 18 19 20 21 22 23 24 25 25 26 26 26 27 27 27 27 27 27 28 28 29 30 70020484 1321151 1321162 1321163 1321152 1319496 1319497 8036305 8036304 1319499 1319504 10731949 1321174 70020409 1319502 70020486 70020487 1319500 70020485 1319501 70020486 1319502 70020487 1321150 70020408 1 2 2 2 2 16 16 2 2 16 4 2 2 1 16 8 8 4 4 4 4 4 4 6 3 Ref Ref N1 N
PAGE 239
PAGE 240
SECTION 5 - DRIVE TRAIN FIGURE 5-30.
PAGE 241
SECTION 5 - DRIVE TRAIN FIGURE 5-30.
PAGE 242
SECTION 5 - DRIVE TRAIN FIGURE 5-31.
PAGE 243
SECTION 5 - DRIVE TRAIN FIGURE 5-31.
PAGE 244
SECTION 5 - DRIVE TRAIN FIGURE 5-32.
PAGE 245
SECTION 5 - DRIVE TRAIN FIGURE 5-32.
PAGE 246
SECTION 5 - DRIVE TRAIN 246 ITEM 27 28 28 29 30 31 PART NUMBER 1319472 8036435 1321239 80304173 8036434 QTY 4 2 2 2 20 Ref 32 33 34 35 8036610 1319477 1321226 2 2 2 Ref DESCRIPTION ROLLER BEARING HUB, (644E) HUB, (944E) CASSETTE RING WHEEL BOLT SPRING WASHER, (See DRIVE TRAIN COMPONENTS for Breakdown) STOP SCREW HEX NUT RETAINING RING RING GEAR, (See REAR AXLE - PLANETARY DRIVE for Breakdown) 644E-42,944E-42 REV 8990462
PAGE 247
PAGE 248
SECTION 5 - DRIVE TRAIN FIGURE 5-33.
PAGE 249
SECTION 5 - DRIVE TRAIN FIGURE 5-33.
PAGE 250
SECTION 5 - DRIVE TRAIN FIGURE 5-34.
PAGE 251
SECTION 5 - DRIVE TRAIN FIGURE 5-34.
PAGE 252
SECTION 5 - DRIVE TRAIN FIGURE 5-35.
PAGE 253
SECTION 5 - DRIVE TRAIN FIGURE 5-35.
PAGE 254
SECTION 5 - DRIVE TRAIN FIGURE 5-36.
PAGE 255
SECTION 5 - DRIVE TRAIN FIGURE 5-36.
PAGE 256
SECTION 5 - DRIVE TRAIN FIGURE 5-37.
PAGE 257
SECTION 5 - DRIVE TRAIN FIGURE 5-37. ZF TRANSMISSION - ENGINE CONNECTION AND INPUT SHAFTS ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 8990462 PART NUMBER 7026744 7026745 1319229 7027256 1319576 70021526 1319571 7026775 80304394 7026774 7026769 7026771 7026772 7026748 1319558 7026747 1319585 N.S.S.
PAGE 258
SECTION 5 - DRIVE TRAIN FIGURE 5-38.
PAGE 259
SECTION 5 - DRIVE TRAIN FIGURE 5-38. ZF TRANSMISSION - GEARBOX HOUSING AND COUPLING LOCATION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 PART NUMBER 10731744 N.S.S. 70021920 80304394 70023885 1319571 7029972 1319581 8036847 7026754 1319585 7026753 70023885 7026751 7026750 7026752 1319670 10731709 N.S.S. 7029973 1319590 7026794 1319578 1319571 7026755 N.S.S.
PAGE 260
SECTION 5 - DRIVE TRAIN FIGURE 5-39.
PAGE 261
SECTION 5 - DRIVE TRAIN FIGURE 5-39.
PAGE 262
SECTION 5 - DRIVE TRAIN FIGURE 5-40.
PAGE 263
SECTION 5 - DRIVE TRAIN FIGURE 5-40. ZF TRANSMISSION - COUPLING GROUP 1 944E ITEM 1 2 3 4 5 6 7 8 9 10 11 11 11 11 11 11 11 11 11 12 13 14 14 8990462 PART NUMBER 7026761 1319608 1319591 8036575 1319595 1319596 10731845 7026759 7026758 7026760 1319600 1319601 1319602 1319603 1319604 7029849 7029850 7029851 7029852 1319607 1319606 7029532 7029533 QTY 2 1 1 1 5 1 2 12 12 1 1 1 1 1 1 1 1 1 1 1 2 1 1 DESCRIPTION REV PISTON RING ROLLER BEARING COUPLING PISTON CUP SPRING SHIM RETAINING RING O.
PAGE 264
SECTION 5 - DRIVE TRAIN FIGURE 5-41.
PAGE 265
SECTION 5 - DRIVE TRAIN FIGURE 5-41.
PAGE 266
SECTION 5 - DRIVE TRAIN FIGURE 5-42.
PAGE 267
SECTION 5 - DRIVE TRAIN FIGURE 5-42. ZF TRANSMISSION - COUPLING GROUP 2 944E ITEM 1 2 3 4 5 6 7 8 9 10 11 11 11 11 11 11 11 11 11 12 13 14 14 8990462 PART NUMBER 7026761 1319615 7026763 8036575 1319595 1319596 10731845 7026759 7026758 7026760 1319600 1319601 1319602 1319603 1319604 7029849 7029850 7029851 7029852 1319606 1319614 7029532 7029533 QTY 2 1 1 1 5 1 2 8 8 1 1 1 1 1 1 1 1 1 1 2 1 1 1 DESCRIPTION REV PISTON RING ROLLER BEARING COUPLING PISTON CUP SPRING SHIM RETAINING RING O. CLUTCH DISC LIN.
PAGE 268
SECTION 5 - DRIVE TRAIN FIGURE 5-43.
PAGE 269
SECTION 5 - DRIVE TRAIN FIGURE 5-43. ZF TRANSMISSION - COUPLING GROUP 3 644E ITEM 1 1 1 2 2 3 3 3 4 4 5 6 7 7 7 7 7 7 7 7 7 8 9 PART NUMBER N.S.S. 70021268 70021269 1321177 80304227 N.S.S.
PAGE 270
SECTION 5 - DRIVE TRAIN FIGURE 5-44.
PAGE 271
SECTION 5 - DRIVE TRAIN FIGURE 5-44. ZF TRANSMISSION - COUPLING GROUP 3 944E ITEM 1 2 3 4 4 4 4 4 4 4 4 4 5 6 7 8 9 10 11 12 13 14 8990462 PART NUMBER 7026768 7026767 1319619 1319600 1319601 1319602 1319603 1319604 7029849 7029850 7029851 7029852 7026760 7026758 7026759 80304227 7026766 7026765 8036575 7026764 7026769 7026761 QTY 1 2 1 1 1 1 1 1 1 1 1 1 1 8 8 2 1 7 1 1 1 2 DESCRIPTION REV ROLLER BEARING ROLLER BEARING DISC CARRIER SNAP RING, 3.5mm SNAP RING, 3.5mm SNAP RING, 3.0mm SNAP RING, 2.
PAGE 272
SECTION 5 - DRIVE TRAIN FIGURE 5-45.
PAGE 273
SECTION 5 - DRIVE TRAIN FIGURE 5-45.
PAGE 274
SECTION 5 - DRIVE TRAIN FIGURE 5-46.
PAGE 275
SECTION 5 - DRIVE TRAIN FIGURE 5-46. ZF TRANSMISSION - COUPLING GROUP 4 944E ITEM 1 2 3 4 5 6 7 8 9 10 11 11 11 11 11 12 13 14 8990462 PART NUMBER 7026761 1319615 7026770 8036575 1319595 1319596 10731845 7026759 7026758 7026760 1319600 1319601 1319602 1319603 1319604 1319635 1319606 1319636 QTY 2 1 1 1 5 1 2 8 8 1 1 1 1 1 1 1 2 1 DESCRIPTION REV PISTON RING ROLLER BEARING COUPLING PISTON CUP SPRING SHIM, 2.0mm RETAINING RING O. CLUTCH DISC LIN. CLUTCH DISC END SHIM SNAP RING, 3.5mm SNAP RING, 3.
PAGE 276
SECTION 5 - DRIVE TRAIN FIGURE 5-47.
PAGE 277
SECTION 5 - DRIVE TRAIN FIGURE 5-47.
PAGE 278
SECTION 5 - DRIVE TRAIN FIGURE 5-48.
PAGE 279
SECTION 5 - DRIVE TRAIN FIGURE 5-48.
PAGE 280
SECTION 5 - DRIVE TRAIN FIGURE 5-49.
PAGE 281
SECTION 5 - DRIVE TRAIN FIGURE 5-49.
PAGE 282
SECTION 5 - DRIVE TRAIN FIGURE 5-50.
PAGE 283
SECTION 5 - DRIVE TRAIN FIGURE 5-50.
PAGE 284
SECTION 5 - DRIVE TRAIN FIGURE 5-51.
PAGE 285
SECTION 5 - DRIVE TRAIN FIGURE 5-51.
PAGE 286
SECTION 5 - DRIVE TRAIN FIGURE 5-52.
PAGE 287
SECTION 5 - DRIVE TRAIN FIGURE 5-52. ZF TRANSMISSION - CONTROL UNIT ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 8990462 PART NUMBER 8036529 7029715 7029267 7026776 7026777 7026780 7026779 7026778 10731761 10732095 7026781 8036528 QTY 3 4 4 1 1 46 1 1 1 16 16 1 Ref Ref DESCRIPTION SOLENOID VALVE CAPSCREW BRACKET GASKET PLATE HEX SCREW, M8X16 INTERM.
PAGE 288
SECTION 5 - DRIVE TRAIN FIGURE 5-53.
PAGE 289
SECTION 5 - DRIVE TRAIN FIGURE 5-53. ZF TRANSMISSION - GEARSHIFT SYSTEM ITEM 1 2 3 4 5 6 7 8 9 10 10 10 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART NUMBER 1319693 1319661 1321265 7026789 1319661 7026788 7026787 1319694 7026790 1319685 1319686 1319687 1319688 1319689 1319684 1319683 7026786 7026785 8036528 7029715 7029267 10731709 1319670 1319652 10732071 10732072 70000656 N.S.S.
PAGE 290
SECTION 5 - DRIVE TRAIN FIGURE 5-54.
PAGE 291
SECTION 5 - DRIVE TRAIN FIGURE 5-54. ZF TRANSMISSION - TRANSFER BOX ITEM 1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 14 15 16 17 17 17 18 19 20 20 20 21 21 22 23 24 101 102 8990462 PART NUMBER 7026618 QTY NLA 70023502 10731959 1319649 1319648 7027273 1319647 1320755 1319571 70023801 70023801 1319578 1319573 N.S.S.
PAGE 292
SECTION 5 - DRIVE TRAIN FIGURE 5-55.
PAGE 293
SECTION 5 - DRIVE TRAIN FIGURE 5-55.
PAGE 294
SECTION 5 - DRIVE TRAIN FIGURE 5-56.
PAGE 295
SECTION 5 - DRIVE TRAIN FIGURE 5-56. TIRE AND RIMS 644E (Prior to SN 0160039830, Excluding 0160036724, 0160036811, 0160036907 and 0160037012) ITEM PART NUMBER 7139605 QTY 2 7139606 2 4520405 4 7300704 4 1 7139739 2 2 7139740 2 3 7301845 4 4 4520407 4 5 6 7 8 9 10 11 N1 8780031 8780045 8780264 7301055 8786514 4520652 4520653 Note 1 1 1 1 1 1 1 Ref 8990462 DESCRIPTION GRADER PNEUMATIC TIRE AND WHEEL ASSY, (right side) 13.
PAGE 296
SECTION 5 - DRIVE TRAIN FIGURE 5-57.
PAGE 297
SECTION 5 - DRIVE TRAIN FIGURE 5-57.
PAGE 298
SECTION 5 - DRIVE TRAIN FIGURE 5-58.
PAGE 299
SECTION 5 - DRIVE TRAIN FIGURE 5-58. TIRE AND RIMS ITEM PART NUMBER 7138660 QTY 2 7138661 2 4520466 4 7139165 4 1001100324 1 1001121085 1 1 1001151109 7139161 4 2 2 7139162 2 3 4520467 4 4 4520469 4 5 6 7 8 9 12 13 102 103 151 152 8780036 8780050 8780048 7301056 8786514 1001151103 1001151104 1001100005 1001100284 1 1 1 1 1 2 2 1 1 Ref Ref N1 Note Ref 8990462 DESCRIPTION GRADER PNEUMATIC TIRE AND WHEEL ASSY, (right side) 15.
PAGE 300
PAGE 301
SECTION 6 - CAB SECTION 6 - CAB 8990462 644E-42,944E-42 301
PAGE 302
SECTION 6 - CAB FIGURE 6-1.
PAGE 303
SECTION 6 - CAB FIGURE 6-1.
PAGE 304
SECTION 6 - CAB FIGURE 6-2.
PAGE 305
SECTION 6 - CAB FIGURE 6-2.
PAGE 306
SECTION 6 - CAB FIGURE 6-3.
PAGE 307
SECTION 6 - CAB FIGURE 6-3.
PAGE 308
SECTION 6 - CAB FIGURE 6-4.
PAGE 309
SECTION 6 - CAB FIGURE 6-4. DOOR ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 PART NUMBER 7301671 8036065 8035631 8035632 8036064 7301811 N.S.S. 8036711 8036707 8036706 8036700 8036710 8036709 8035477 8036701 8036699 8036703 8303715 8036705 8035445 8036704 8036702 8036712 8310136 8035523 7301812 8036692 8036690 N.S.S.
PAGE 310
SECTION 6 - CAB ITEM 47 48 310 PART NUMBER 8036694 8035659 QTY 1 2 DESCRIPTION EXTERIOR LATCH LINKAGE ROD END RETAINER CLIP 644E-42,944E-42 REV 8990462
PAGE 311
PAGE 312
SECTION 6 - CAB FIGURE 6-5.
PAGE 313
SECTION 6 - CAB FIGURE 6-5.
PAGE 314
SECTION 6 - CAB ITEM 37 38 39 314 PART NUMBER QTY Ref Ref Ref DESCRIPTION Breakdown) JOYSTICK DECALS, (See DECALS SECTION for Breakdown) DASH PANEL, (See ELECTRICAL SECTION for Breakdown) WIPER SWITCHES, (See ELECTRICAL SECTION for Breakdown) 644E-42,944E-42 REV 8990462
PAGE 315
PAGE 316
SECTION 6 - CAB FIGURE 6-6.
PAGE 317
SECTION 6 - CAB FIGURE 6-6.
PAGE 318
SECTION 6 - CAB FIGURE 6-7.
PAGE 319
SECTION 6 - CAB FIGURE 6-7.
PAGE 320
SECTION 6 - CAB FIGURE 6-8.
PAGE 321
SECTION 6 - CAB FIGURE 6-8.
PAGE 322
SECTION 6 - CAB FIGURE 6-9.
PAGE 323
SECTION 6 - CAB FIGURE 6-9.
PAGE 324
SECTION 6 - CAB FIGURE 6-10.
PAGE 325
SECTION 6 - CAB FIGURE 6-10. FRONT WINDSHIELD WIPER ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 8990462 PART NUMBER 8036668 8035393 N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. 8035392 1001081310 8036670 N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. 8034815 N.S.S. N.S.S. N.S.S. 8036669 1001081306 8033075 8584018 8584001 8035410 QTY 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 AR AR 1 N.S.S. N.S.S.
PAGE 326
SECTION 6 - CAB FIGURE 6-11.
PAGE 327
SECTION 6 - CAB FIGURE 6-11.
PAGE 328
SECTION 6 - CAB FIGURE 6-12.
PAGE 329
SECTION 6 - CAB FIGURE 6-12.
PAGE 330
SECTION 6 - CAB FIGURE 6-13.
PAGE 331
SECTION 6 - CAB FIGURE 6-13. MIRRORS ITEM 1 2 PART NUMBER 8310625 8310218 QTY 2 2 3 4 7301171 8866625 1 1 5 6 N.S.S. 8866516 1 1 7 8310390 2 8 8310690 2 9 8303799 2 10 8866530 1 11 8866514 1 51 101 8307024 8866348 2 1 102 151 N.S.S. 1001114675 1 1 152 3140007 1 152 1001148177 1 153 0700610 2 K1 1001125007 1 8990462 DESCRIPTION HEX LOCKNUT, M12X1.75 HEX HD CAPSCREW, M12X55, GR8.
PAGE 332
SECTION 6 - CAB FIGURE 6-14.
PAGE 333
SECTION 6 - CAB FIGURE 6-14. HEATER SYSTEM ITEM 1 2 3 4 5 6 7 8 PART NUMBER 7301259 8036727 7301261 8036725 8036724 8036726 8036723 8410009 QTY 1 1 1 1 1 2 1 8 9 10 11 8303606 8307222 7301434 3 3 NLA 11 12 1001110784 8430048 4 2 13 14 15 16 17 18 19 20 21 8540231 8540016 8540218 7029412 7029413 7029414 7029415 4060805 8303528 1 1 1 AR 2 1 9 1.
PAGE 334
SECTION 6 - CAB FIGURE 6-15.
PAGE 335
SECTION 6 - CAB FIGURE 6-15. AIR CONDITIONING SYSTEM ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART NUMBER 7301264 8303670 8305626 8307203 8310683 7301441 7301442 7301443 7301444 8660016 8660017 7138478 7138483 8223531 8303544 8305047 8405203 7301262 7301302 8584001 2300037 8220888 8526035 7301813 QTY 1 3 3 6 2 1 1 1 1 1 1 1 1 1 2 2 2 1 1 3 2.
PAGE 336
SECTION 6 - CAB ITEM 212 213 214 215 216 217 218 219 220 221 222 223 224 336 PART NUMBER 4832000 8305645 88681311 91513234 1001131818 1001136877 1001143475 1001143521 1001143522 1001146644 7138361 8310053 1001155287 QTY 3 2 1 3 1 1 1 1 1 1 1 4 1 DESCRIPTION LOCKWASHER, 10mm NUT ROD END SOCKET CAP SCREW, M10X1.
PAGE 337
PAGE 338
SECTION 6 - CAB FIGURE 6-16.
PAGE 339
SECTION 6 - CAB FIGURE 6-16.
PAGE 340
PAGE 341
SECTION 7 - CONTROLS SECTION 7 - CONTROLS 8990462 644E-42,944E-42 341
PAGE 342
SECTION 7 - CONTROLS FIGURE 7-1.
PAGE 343
SECTION 7 - CONTROLS FIGURE 7-1.
PAGE 344
SECTION 7 - CONTROLS FIGURE 7-2.
PAGE 345
SECTION 7 - CONTROLS FIGURE 7-2.
PAGE 346
SECTION 7 - CONTROLS FIGURE 7-3.
PAGE 347
SECTION 7 - CONTROLS FIGURE 7-3.
PAGE 348
SECTION 7 - CONTROLS FIGURE 7-4.
PAGE 349
SECTION 7 - CONTROLS FIGURE 7-4.
PAGE 350
SECTION 7 - CONTROLS FIGURE 7-5.
PAGE 351
SECTION 7 - CONTROLS FIGURE 7-5. THROTTLE GROUP INSTALLATION 944E (SN 0160016083 through 0160041849, Excluding 0160041827) ITEM PART NUMBER 4341154 QTY Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 0541408 0641509 0641609 3576286 4341156 4711400 4711500 4711600 4761400 4761500 4761600 80383410 70020551 N.S.S. N.S.S. 70023325 N.S.S. 7026481 N.S.S. N.S.S. N.S.S. N.S.S.
PAGE 352
SECTION 7 - CONTROLS FIGURE 7-6.
PAGE 353
SECTION 7 - CONTROLS FIGURE 7-6. THROTTLE GROUP INSTALLATION (644E SN 0160048717 to Present, Including 0160045421; 944E SN 0160041827 to Present, Excluding 0160041849) ITEM PART NUMBER 4341154 QTY Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 0541408 0641509 0641609 3576286 4341156 4711400 4711500 4711600 4761400 4761500 4761600 80383410 70020551 N.S.S. N.S.S. 70023325 N.S.S. 7026481 N.S.S. N.S.S. N.S.S. N.S.S.
PAGE 354
SECTION 7 - CONTROLS FIGURE 7-7.
PAGE 355
SECTION 7 - CONTROLS FIGURE 7-7.
PAGE 356
SECTION 7 - CONTROLS FIGURE 7-8.
PAGE 357
SECTION 7 - CONTROLS FIGURE 7-8. FRAME LEVEL CONTROL VALVE ASSEMBLY ITEM 1 1 2 3 4 5 6 7 8 9 10 8990462 PART NUMBER 8902309 8036613 8036616 8036614 8036615 8036617 8036618 8036619 7029419 8036620 N.S.S.
PAGE 358
SECTION 7 - CONTROLS FIGURE 7-9.
PAGE 359
SECTION 7 - CONTROLS FIGURE 7-9.
PAGE 360
SECTION 7 - CONTROLS FIGURE 7-10.
PAGE 361
SECTION 7 - CONTROLS FIGURE 7-10. JOYSTICK CONTROL VALVE ASSEMBLY, (SINGLE) ITEM PART NUMBER 8902335 QTY 1 1 2 3 4 5 6 7 8 9 10 11 N.S.S. 8036805 8036807 8036624 7029419 8036620 N.S.S.
PAGE 362
PAGE 363
SECTION 8 - HYDRAULIC CIRCUITS SECTION 8 - HYDRAULIC CIRCUITS 8990462 644E-42,944E-42 363
PAGE 364
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-1.
PAGE 365
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-1.
PAGE 366
SECTION 8 - HYDRAULIC CIRCUITS ITEM 49 50 51 52 53 54 55 56 57 58 59 PART NUMBER 2110808 2111212 8307005 7139980 2130606 7301030 8770154 2716974 2717204 8310164 8303528 QTY 3 2 4 1 2 1 1 1 1 1 2 60 8750025 1 61 8750022 1 62 63 64 65 66 67 69 8750043 8303703 8750001 8750005 8902856 8750024 1 2 1 1 1 1 Ref 70 71 7300778 1 Ref 72 Ref 73 Ref 74 75 366 8581036 8405209 1 2 DESCRIPTION CONNECTOR STRAIGHT FITTING, (torque to 125-135 lb-ft) LOCKWASHER, 3/8 BREATHER ASSEMBLY ELBOW, 90 UNFILTERE
PAGE 367
PAGE 368
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-2.
PAGE 369
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-2.
PAGE 370
SECTION 8 - HYDRAULIC CIRCUITS ITEM 49 50 51 52 53 54 55 56 57 58 59 PART NUMBER 2110808 2111212 8307005 7139980 2130606 2717194 2170406 2717193 2717204 8310164 8303528 QTY 3 2 4 1 2 1 1 1 1 1 2 60 61 62 63 64 65 66 67 68 69 70 71 8750043 8303703 8750001 8750005 8902856 8750024 8310030 0903071 7301873 7301874 1321136 1 2 1 1 1 1 1 1 1 1 1 Ref 72 73 7300778 1 Ref 74 Ref 75 Ref 76 77 78 370 8581036 8630006 8405209 1 2 2 DESCRIPTION CONNECTOR, (torque to 25-40 lb-ft) STRAIGHT FITTING, (torque
PAGE 371
PAGE 372
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-3.
PAGE 373
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-3.
PAGE 374
SECTION 8 - HYDRAULIC CIRCUITS ITEM 42 43 44 45 46 106 107 108 109 117 118 2130606 2131212 2111612 2172116 2170716 QTY Ref Ref Ref Ref Ref 1 1 1 1 1 Ref 213 216 2170406 1 Ref 301 302 303 409 423 424 426 429 433 436 7300778 2130606 2111212 7301843 2717193 2717194 3931632 8307219 8310714 8640123 7301382 1 1 1 1 1 1 4 2 2 1 Ref 2716934 2717204 8303528 8303675 8307005 8530030 8640123 8750022 8750025 8750043 2172116 1001112199 1 1 1 4 4 2 1 1 1 1 1 Ref 1001137990 Ref 0903071 1321136 2717288 2717289
PAGE 375
SECTION 8 - HYDRAULIC CIRCUITS ITEM 608 609 610 611 612 613 613 PART NUMBER 8750017 8750025 8750039 8750040 8750043 1001112200 1001137959 QTY 1 2 1 2 1 1 1 614 614 1001112202 1001137960 1 1 708 709 1001112800 1001112801 1001138468 1 1 Ref 1001137971 Ref 0681610 0681812 4761600 4761800 8 4 8 4 Ref 751 752 753 754 755 756 Ref 757 758 758 759 760 761 762 8530035 10717672 8546407 8630008 8630019 8640208 4 2 2 2 1 1 Ref K1 7302197 1 8990462 DESCRIPTION TWIN CLAMP PLATE TWIN COVER PLATE STAC
PAGE 376
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-4.
PAGE 377
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-4.
PAGE 378
SECTION 8 - HYDRAULIC CIRCUITS 378 ITEM PART NUMBER QTY 24 2170706 3 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 8303550 8307204 7300750 8305638 8310293 8310476 8769123 8750042 8750037 8750017 2130808 7300999 7301001-OM 8750043 4 4 2 4 2 2 4 5 1 1 2 1 1 2 Ref Ref 41 Ref 42 43 44 1321733 Ref Ref 2 45 2110806 3 DESCRIPTION 0160040124, Excluding 0160034634, 0160036710, 0160036722, 0160036735 and 0160036738; 644 Excluding 0160037012) SWIVEL RUN TEE (644E SN 0160039830 to Present, Includin
PAGE 379
PAGE 380
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-5.
PAGE 381
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-5.
PAGE 382
SECTION 8 - HYDRAULIC CIRCUITS ITEM QTY 50 Ref 51 Ref 52 Ref K1 382 PART NUMBER 8024045 1 DESCRIPTION COMPONENTS SECTION for Breakdown) LIFT CYLINDER, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HYDRAULIC JUNCTION MANIFOLD, (See ATTACHMENT TILT AND AUXILIARY for Breakdown) MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) STC HOSE CONNECTIONS SERVICE KIT, (includes items 44 thru 48) 644E-42,944E-42 REV 8990462
PAGE 383
PAGE 384
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-6.
PAGE 385
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-6.
PAGE 386
SECTION 8 - HYDRAULIC CIRCUITS ITEM 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 386 PART NUMBER 2717266 2717265 7300737 7300738 7300741 7300744 2716940 2131212 2170212 2717063 2717064 2172010 2110810 2717384 QTY 1 1 1 1 1 1 1 1 1 1 1 2 2 1 Ref 44 Ref 45 Ref 46 Ref 47 1321733 2 K1 7302114 1 DESCRIPTION SPECIAL HOSE HOSE ASSEMBLY TUBE ASSEMBLY TUBE ASSEMBLY TUBE ASSEMBLY TUBE ASSEMBLY HOSE ASSEMBLY ELBOW, 90 TUBE ELBOW HOSE ASSEMBLY HOSE ASSEMBLY UNION ELBOW, 90 CONNECTOR HOSE ASSEMBLY EXTEND
PAGE 387
PAGE 388
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-7.
PAGE 389
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-7.
PAGE 390
SECTION 8 - HYDRAULIC CIRCUITS ITEM 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 PART NUMBER 7300743 7300745 7300746 2717062 2717065 2717066 2110808 2130606 8902175 2717118 8770152 8770117 8770125 7301438 7301666 7301667 7301663 7301662 7020368 QTY 1 1 1 2 1 1 1 2 1 2 1 2 2 2 2 2 6 6 16 68 7020369 4 69 Ref 70 Ref 71 Ref K1 390 8024045 1 DESCRIPTION TUBE ASSEMBLY TUBE ASSEMBLY TUBE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY CONNECTOR ELBOW, 90 VALVE SHUTTLE HOSE ASSEMBLY U
PAGE 391
PAGE 392
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-8.
PAGE 393
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-8.
PAGE 394
SECTION 8 - HYDRAULIC CIRCUITS ITEM 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 PART NUMBER 2717065 2717066 2717132 2717131 2110808 8770127 2110606 2717133 2170306 8770117 8770115 2717253 2717252 7301438 7301666 7301667 7301663 7301662 7020368 QTY 1 1 1 1 3 2 1 1 1 2 2 1 1 2 2 2 6 6 16 68 7020369 4 69 Ref 70 Ref 71 Ref 72 Ref K1 394 8024045 1 DESCRIPTION HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY (SN 19386 through 19605) HOSE ASSEMBLY (SN 19386 through 19605) CONNECTOR ELBOW, 4
PAGE 395
PAGE 396
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-9.
PAGE 397
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-9.
PAGE 398
SECTION 8 - HYDRAULIC CIRCUITS ITEM 50 51 52 53 54 55 56 57 PART NUMBER 2110808 2170108 7301438 7301666 7301667 7301663 7301662 7020368 QTY 1 2 2 2 2 6 6 16 58 7020369 4 59 398 Ref 60 61 1321733 Ref 2 62 K1 8526007 8024045 AR 1 K2 7302113 1 DESCRIPTION CONNECTOR CONNECTOR STC HOSES SERVICE TOOL, 8-12 12 STC MALE PLUG 12 STC FEMALE CAP 8 STC FEMALE CAP 8 STC MALE PLUG STC PORT REPAIR SERVICE KIT, (port size - 08), (includes retaining ring, back-up ring and o-ring) STC PORT REPAIR SERVICE KI
PAGE 399
PAGE 400
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-10.
PAGE 401
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-10.
PAGE 402
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-11.
PAGE 403
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-11.
PAGE 404
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-12.
PAGE 405
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-12. TILT COMPENSATION CYLINDER (644E SN 17569 through 20118, SN 0160002519 through 0160003583, SN 0160002514 through 0160003587; 944E SN 18554 through 20123) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 8990462 PART NUMBER 2716980 2716981 2130808 8770115 7300586 7300587 2110808 8303611 8769128 8769126 QTY 2 2 4 4 1 1 2 1 1 1 Ref Ref DESCRIPTION HYDRAULIC HOSE HYDRAULIC HOSE ELBOW, 90 ELBOW, 90, (swivel nut) HYDRAULIC TUBE HYDRAULIC TUBE CONNECTOR HEX HD CAPSCREW, M8X30, GR8.
PAGE 406
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-13.
PAGE 407
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-13. TILT COMPENSATION CYLINDER (644E SN 0160003604 to Present; 944E SN 0160003602 to Present) ITEM 1 2 3 4 5 6 7 8 9 8990462 PART NUMBER 2130808 2717272 8310009 8769128 8750027 8750038 8750017 QTY 4 4 1 1 2 1 1 Ref Ref DESCRIPTION ELBOW, 90 HOSE ASSEMBLY HEX HD CAPSCREW, .312-18X2.00, GR5 TWIN COVER PLATE TWIN CLAMP SET, .
PAGE 408
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-14.
PAGE 409
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-14.
PAGE 410
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-15.
PAGE 411
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-15.
PAGE 412
SECTION 8 - HYDRAULIC CIRCUITS ITEM 36 37 38 39 40 41 42 43 44 412 PART NUMBER 8750037 8750017 8310476 8750038 8769127 8750043 8769126 2170106 QTY 1 3 5 2 2 5 2 1 Ref 45 Ref 46 Ref 47 48 49 Ref Ref 4 8310518 DESCRIPTION STACKING BOLT LOCKING PLATE HEX HD CAPSCREW, M8X35, GR8.8 STACKING BOLT TWIN CLAMP SET, 1.00 DIA RAIL NUT, M8 TWIN CLAMP SET, 0.
PAGE 413
PAGE 414
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-16.
PAGE 415
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-16.
PAGE 416
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-17.
PAGE 417
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-17. REAR JOYSTICK (SN 17569 through 18460) ITEM 1 PART NUMBER QTY Ref 2 3 4 5 6 7 8 9 10 11 12 13 2110606 2716968 8770111 2716963 2716960 2716962 8770140 8303544 2716969 6 1 2 2 1 1 4 4 1 Ref AR Ref 8990462 8526007 DESCRIPTION JOYSTICK CONTROL VALVE ASSEMBLY, (See CONTROLS SECTION for Breakdown) ADAPTER HOSE ASSEMBLY SWIVEL RUN TEE HOSE ASSEMBLY HOSE ASSEMBLY HOSE ASSEMBLY ELBOW, 45 HEX HD CAPSCREW, M6X20, GR8.
PAGE 418
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-18.
PAGE 419
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-18.
PAGE 420
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-19.
PAGE 421
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-19. SINGLE JOYSTICK ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART NUMBER 8303607 8307219 2110606 2170706 2172106 2717184 2717209 2717180 2717084 2130606 2172104 2110404 2130404 2170106 2717190 2717189 2717188 2717187 2717186 2150606 2110604 2170206 2717178 QTY 4 4 18 3 5 2 4 1 1 6 2 2 2 4 1 3 1 2 4 6 1 1 1 Ref Ref 26 Ref 27 Ref 28 Ref 29 30 Ref Ref 31 Ref 8990462 DESCRIPTION HEX HD CAPSCREW, M6X25, GR8.
PAGE 422
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-20.
PAGE 423
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-20.
PAGE 424
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-21.
PAGE 425
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-21.
PAGE 426
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-22.
PAGE 427
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-22. OIL COOLER (644E Prior to SN 0160048717, Excluding 0160045421; 944E Prior to SN 0160041827) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 8990462 PART NUMBER 2717016 8630007 2716914 2716915 8770196 8770091 2172116 8303550 8750025 8750040 QTY 1 7 1 1 2 2 1 1 1 1 Ref Ref DESCRIPTION HOSE ASSEMBLY O-RING, #16 HOSE ASSEMBLY HOSE ASSEMBLY ELBOW, 90 O-RING ELBOW, 90, (swivel nut) HEX HD CAPSCREW, M8X60, GR8.8 TWIN COVER PLATE TWIN CLAMP SET, 1.
PAGE 428
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-23.
PAGE 429
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-23.
PAGE 430
PAGE 431
SECTION 9 - HYDRAULIC COMPONENTS SECTION 9 - HYDRAULIC COMPONENTS 8990462 644E-42,944E-42 431
PAGE 432
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-1.
PAGE 433
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-1. EXTEND/RETRACT CYLINDER (644E SN 17569 through 20123, SN 0160002514 through 0160005325, Excluding 0160004236 and 0160004237) ITEM PART NUMBER 2716861 QTY NLA 1 2 3 4 5 6 N.S.S.
PAGE 434
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-2.
PAGE 435
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-2. EXTEND/RETRACT CYLINDER (644E SN 0160005784 to Present, Including 0160004236 and 0160004237) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NUMBER 2717241 N.S.S.
PAGE 436
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-3.
PAGE 437
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-3. EXTEND/RETRACT CYLINDER (944E SN 18554 through 20123, SN 0160002514 through 0160005729) ITEM PART NUMBER 2716897 QTY NLA 1 2 3 4 5 6 N.S.S.
PAGE 438
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-4.
PAGE 439
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-4.
PAGE 440
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-5.
PAGE 441
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-5. LIFT CYLINDER ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NUMBER 2716904 N.S.S.
PAGE 442
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-6.
PAGE 443
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-6. LIFT CYLINDER (944E SN 18554 through 20123, SN 0160002514 through 0160005729) ITEM PART NUMBER Not Available QTY NLA 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 N.S.S.
PAGE 444
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-7.
PAGE 445
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-7. LIFT CYLINDER 944E (SN 0160005814 to Present) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART NUMBER 2717242 N.S.S.
PAGE 446
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-8.
PAGE 447
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-8.
PAGE 448
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-9.
PAGE 449
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-9.
PAGE 450
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-10.
PAGE 451
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-10. FRAME LEVEL CYLINDER ITEM 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 K1 8990462 PART NUMBER 2717012 N.S.S.
PAGE 452
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-11.
PAGE 453
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-11. FRAME LEVEL CYLINDER (944E SN 17569 through 20123, SN 0160002514 through 0160004849, Excluding 0160004238 and 0160004239) ITEM 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 K1 8990462 PART NUMBER 2716906 N.S.S.
PAGE 454
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-12.
PAGE 455
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-12. FRAME LEVEL CYLINDER (944E SN 0160004927 to Present, Including 0160004238 and 0160004239) ITEM 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 K1 8990462 PART NUMBER 2717012 N.S.S.
PAGE 456
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-13.
PAGE 457
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-13. STABIL-TRAK CYLINDER ITEM PART NUMBER 2717013 QTY 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 N.S.S. 8035322 8035323 8036585 8036584 Kit K1 Kit K1 Kit K1 Kit K1 Kit K1 Kit K1 Kit K1 Kit K1 Kit K1 Kit K1 8036583 8526011 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 AR Ref K1 8036477 1 8990462 DESCRIPTION STABIL-TRAK CYLINDER, (includes items 1 thru 16 on STABILTRAK CYLINDER and all items on STABIL-TRAK CYLINDER VALVES) WELDMENT TUBE LOCKNUT, 1.
PAGE 458
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-14.
PAGE 459
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-14. STABIL-TRAK CYLINDER (944E SN 17569 through 20123, SN 0160002514 through 0160004849, Excluding 0160004238 and 0160004239) ITEM PART NUMBER 2716908 QTY 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 N.S.S.
PAGE 460
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-15.
PAGE 461
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-15. STABIL-TRAK CYLINDER (944E SN 0160004927 to Present, Including 0160004238 and 0160004239) ITEM PART NUMBER 2717013 QTY 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 N.S.S.
PAGE 462
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-16.
PAGE 463
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-16.
PAGE 464
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-17.
PAGE 465
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-17.
PAGE 466
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-18.
PAGE 467
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-18. TRANSFER CYLINDER ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 K1 8990462 PART NUMBER 2716850 N.S.S. 8036586 8036588 8036587 8036589 8035322 Kit K1 Kit K1 Kit K1 Kit K1 Kit K1 Kit K1 Kit K1 Kit K1 Kit K1 Kit K1 8526011 8036476 QTY 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 AR 1 DESCRIPTION TRANSFER CYLINDER, (includes items 1 thru 16) WELDMENT TUBE WELDMENT ROD HEAD GLAND, (torque to 250-300 lb-ft) ROD SPACER PISTON LOCKNUT, 1.
PAGE 468
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-19.
PAGE 469
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-19. GEAR PUMP (644E Prior to SN 0160048717, Excluding 0160045421) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 K1 K2 K3 K4 K5 8990462 PART NUMBER 8440239 N.S.S. N.S.S. N.S.S.
PAGE 470
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-20.
PAGE 471
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-20. GEAR PUMP (Prior to SN 0160041827) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 K1 K2 K3 K4 K5 8990462 PART NUMBER 8440240 N.S.S. N.S.S.
PAGE 472
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-21.
PAGE 473
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-21. GEAR PUMP (SN 0160041827 through 0160046530) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 K1 K2 K3 K4 K5 8990462 PART NUMBER 1001112244 N.S.S. Kit K1 7029186 7029195 7029196 N.S.S. Kit K1 Kit K1 Kit K1 Kit K1 Kit K1 N.S.S. Kit K1 Kit K1 8036541 Kit K2 70023033 N.S.S. Kit K3 or K4 Kit K4 Kit K3 or K4 Kit K5 Kit K3 Kit K2 N.S.S.
PAGE 474
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-22.
PAGE 475
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-22.
PAGE 476
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-23.
PAGE 477
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-23. MAIN CONTROL VALVE (644E SN 17569 through 20123, SN 0160002514 through 0160003074; 944E SN 17569 through 20123, SN 0160002514 through 0160003090) ITEM PART NUMBER 8902328 QTY NLA 1 2 N.S.S. 8036510 1 1 3 4 8036511 N.S.S. 1 1 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 21 21 22 22 23 23 24 24 25 25 26 26 27 28 29 30 31 32 33 34 35 36 Kit K1 Kit K1 10837924 Kit K1 Kit K1 N.S.S. Kit K2 Kit K2 8036512 8036513 N.S.S. 8036514 N.S.S.
PAGE 478
SECTION 9 - HYDRAULIC COMPONENTS ITEM K1 K2 K3 478 PART NUMBER 8036515 8036503 2915007 QTY 12 1 1 DESCRIPTION SPOOL CAP KIT, (includes items 5 thru 9) SECTION ASSEMBLIES SEAL KIT, (includes items 11 & 12) MAIN CONTROL VALVE REPLACEMENT KIT, (includes items 28 thru 37), (one time replacement only) 644E-42,944E-42 REV 8990462
PAGE 479
PAGE 480
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-24.
PAGE 481
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-24. MAIN CONTROL VALVE (644E SN 0160003088 to Present; 944E SN 0160003092 to Present) ITEM 1 2 PART NUMBER 8902329 8036787 8036510 QTY 1 1 1 3 4 8036511 N.S.S. 1 1 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 21 21 22 22 23 23 24 24 25 25 26 26 27 K1 K2 Kit K1 Kit K1 10837924 Kit K1 Kit K1 N.S.S. Kit K2 Kit K2 8036512 8036513 N.S.S. 8036514 N.S.S.
PAGE 482
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-25.
PAGE 483
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-25.
PAGE 484
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-26.
PAGE 485
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-26. PILOT SELECT VALVE ASSEMBLY, (SINGLE JOYSTICK) ITEM 1 1 2 2 3 4 5 6 7 8 8 8990462 PART NUMBER 8902317 8036647 8036648 8036649 8036650 8036651 7017406 8036652 8036574 8036573 1101244 7017402 QTY 1 1 1 2 1 4 1 1 4 4 4 1 DESCRIPTION PILOT SELECT VALVE - SINGLE JOYSTICK, (includes all items) PRESSURE REDUCING/RELIEVING VALVE, 425 PSI, (29.
PAGE 486
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-27.
PAGE 487
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-27. ACCUMULATOR CHARGE VALVE ASSEMBLY ITEM 1 1 PART NUMBER 8902313 1001103491 QTY 1 1 2 8036460 1 2 3 3 4 4 4 8036493 8036564 8036565 8033769 10868086 7010543 1 1 1 2 1 1 5 6 8036574 8036573 1 1 7 7 10837352 7012941 1 1 7 7 10868086 7010543 1 1 8 9 9 9 8036457 8036456 10868902 7017402 1 1 1 1 10 10 11 11 12 12 8036571 8036572 8036568 8036569 8036570 N.S.S. 1 1 1 1 1 1 12 12 10868086 7010543 1 1 13 13 8036566 N.S.S.
PAGE 488
SECTION 9 - HYDRAULIC COMPONENTS ITEM 13 13 PART NUMBER 8036567 2900707 QTY 1 1 14 14 10837580 7010542 1 1 14 14 8036572 7010543 1 1 15 488 Ref DESCRIPTION SEAL KIT SEAL KIT (644E SN 0160039830 to Present, Including 0160036724, 0160036811, 0160036907 and 0160037012; 944E SN 0160040124 to Present, Including 0160034634, 0160036710, 0160036722, 0160036735 and 0160036738) LOAD SHUTTLE CARTRIDGE LOAD SHUTTLE CARTRIDGE (644E SN 0160039830 to Present, Including 0160036724, 0160036811, 0160036907 and 01
PAGE 489
PAGE 490
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-28.
PAGE 491
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-28.
PAGE 492
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-29.
PAGE 493
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-29. AUXILIARY DUMP VALVE ASSEMBLIES (644E SN 19402 through 20118, SN 0160002519 through 0160003074; 944E SN 19402 through 20123, SN 0160002514 through 0160003072) ITEM 1 PART NUMBER 8902321 QTY 1 2 8902322 1 3 3 4 5 6 7 10867167 8036526 N.S.S.
PAGE 494
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-30.
PAGE 495
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-30. VALVE TRAY ASSEMBLY, (DUAL JOYSTICK) (SN 17569 through 19401) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PART NUMBER 7300490 8310194 8310638 7301605 8307219 8303541 8310030 8301453 8307104 8310211 7130412 8303519 8310308 8310604 8310711 8305043 8303783 7300218 8303606 8307219 8310714 QTY 1 4 2 1 2 2 2 2 2 2 2 2 2 4 2 2 4 1 1 2 2 Ref 23 Ref 24 Ref 25 Ref 26 Ref 27 Ref 8990462 DESCRIPTION VALVE MOUNTING PLATE FLANGE NUT, M12-1.
PAGE 496
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-31.
PAGE 497
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-31.
PAGE 498
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-32.
PAGE 499
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-32. VALVE TRAY ASSEMBLY, (DUAL JOYSTICK) (644E SN 0160003088 to Present; 944E SN 0160003086 to Present) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NUMBER 7300490 8310194 8310638 8310714 8301453 8307104 8310211 7130412 8303519 8310308 8310604 8310711 8305043 8303783 7300218 8303611 8307219 8310030 QTY 1 4 2 2 2 2 2 2 2 2 4 2 2 4 1 1 4 2 Ref 20 Ref 21 Ref 22 Ref 23 Ref 8990462 DESCRIPTION VALVE MOUNTING PLATE FLANGE NUT, M12X1.
PAGE 500
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-33.
PAGE 501
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-33.
PAGE 502
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-34.
PAGE 503
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-34. VALVE TRAY ASSEMBLY, (SINGLE JOYSTICK) (644E SN 0160003088 to Present; 944E SN 0160003086 to Present) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NUMBER 7300490 8310194 8310638 8310030 8301453 8307104 8310211 7130412 8303519 8310308 8310604 8310711 8305043 8303783 7301093 8303606 8307219 8310714 QTY 1 4 2 4 2 2 2 2 2 2 4 2 2 4 1 1 2 2 Ref 20 Ref 21 Ref 22 Ref 23 Ref 8990462 DESCRIPTION VALVE MOUNTING PLATE FLANGE NUT, M12X1.
PAGE 504
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-35.
PAGE 505
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-35.
PAGE 506
SECTION 9 - HYDRAULIC COMPONENTS 506 ITEM PART NUMBER K1 1001092281 QTY DESCRIPTION 20123, SN 0160002514 through 0160015601) HYDRAULIC TANK ASSEMBLY KIT, (includes items 1 & 12) 644E-42,944E-42 REV 8990462
PAGE 507
PAGE 508
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-36.
PAGE 509
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-36.
PAGE 510
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-37.
PAGE 511
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-37.
PAGE 512
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-38.
PAGE 513
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-38. DIAGNOSTIC PRESSURE TAPS ITEM 1 2 3 4 5 6 7 8 9 10 11 12 8990462 PART NUMBER 8430032 8430098 8430033 8430081 8770140 2130604 2172106 2170306 2170706 2130606 2110604 2220218 QTY 2 7 1 8 1 1 4 2 3 3 1 1 DESCRIPTION BLACK DUST CAP YELLOW DUST CAP DIAGNOSTIC ADAPTER, 1/8 BODY, .
PAGE 514
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-39.
PAGE 515
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-39.
PAGE 516
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-40.
PAGE 517
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-40.
PAGE 518
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-41.
PAGE 519
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-41.
PAGE 520
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-42.
PAGE 521
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-42. 50 IN SIDE SHIFT CARRIAGE CYLINDER (644E SN 0160034164 to Present; 944E SN 0160034158 to Present) ITEM 2 3 4 5 6 7 K1 8990462 PART NUMBER 70024539 Kit K1 70024547 Kit K1 70024548 N.S.S. N.S.S.
PAGE 522
PAGE 523
SECTION 10 - ELECTRICAL SECTION 10 - ELECTRICAL 8990462 644E-42,944E-42 523
PAGE 524
SECTION 10 - ELECTRICAL FIGURE 10-1.
PAGE 525
SECTION 10 - ELECTRICAL FIGURE 10-1.
PAGE 526
SECTION 10 - ELECTRICAL FIGURE 10-2.
PAGE 527
SECTION 10 - ELECTRICAL FIGURE 10-2.
PAGE 528
SECTION 10 - ELECTRICAL FIGURE 10-3.
PAGE 529
SECTION 10 - ELECTRICAL 8990462 644E-42,944E-42 529
PAGE 530
SECTION 10 - ELECTRICAL FIGURE 10-3.
PAGE 531
SECTION 10 - ELECTRICAL ITEM 39 PART NUMBER 1001122421 QTY 1 40 41 42 1001122480 1001131761 1001119904 1 1 1 43 Ref 44 45 46 47 0760810 1321339 8750043 0681610 2 2 2 2 48 49 50 101 104 108 109 110 201 202 203 204 301 302 303 304 401 402 403 3271601 7300344 7310012 0700815 6611172 8305654 8307222 8310647 4461270 8270148 1001117118 N.S.S. 1001117118 4461270 8270147 8220164 8220116 8220115 N.S.S.
PAGE 532
SECTION 10 - ELECTRICAL FIGURE 10-4.
PAGE 533
SECTION 10 - ELECTRICAL FIGURE 10-4.
PAGE 534
SECTION 10 - ELECTRICAL FIGURE 10-5.
PAGE 535
SECTION 10 - ELECTRICAL FIGURE 10-5.
PAGE 536
SECTION 10 - ELECTRICAL FIGURE 10-6.
PAGE 537
SECTION 10 - ELECTRICAL FIGURE 10-6. POWER COMPONENTS 944E (Prior to SN 0160041827) ITEM 1 PART NUMBER 7301412 QTY 1 1 4923216 1 1 1001093342 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 8220553 8220357 8220364 8220366 8229243 8226234 7301529 8303798 8303533 8310650 8307221 8307023 8305038 10167789 8307219 8303545 8307003 8305003 8307004 8305006 8303544 8229259 8229260 N.S.S. N.S.S. 8225122 8307003 8305003 N.S.S. N.S.
PAGE 538
SECTION 10 - ELECTRICAL ITEM 46 47 48 49 50 51 PART NUMBER 8310650 7300344 8303533 8303777 6621412 7301449 QTY 2 1 1 2 1 2 51 4923225 2 52 53 54 55 8584001 8584003 1380165 AR AR 4 Ref 56 Ref 57 58 59 Ref Ref Ref 60 Ref 61 Ref 62 63 64 538 8303837 8307111 8310085 1 1 1 DESCRIPTION LOCKWASHER, 12mm, (external tooth) NEGATIVE STARTER BUS BAR HEX HD CAPSCREW, M12X20, GR8.8, (torque to 43 Nm) HEX HD CAPSCREW, M10X35, GR8.
PAGE 539
PAGE 540
SECTION 10 - ELECTRICAL FIGURE 10-7.
PAGE 541
SECTION 10 - ELECTRICAL FIGURE 10-7. POWER COMPONENTS (644E SN 0160048717 to Present, Including 0160045421; 944E SN 0160041827 to Present) ITEM 2 4 9 13 15 PART NUMBER 0641405 0761210 4711400 4832100 QTY 3 1 3 1 Ref 20 28 29 30 31 43 8584001 AR Ref 1 1 1 Ref 116 119 122 127 201 202 203 204 301 302 8990462 1001119969 1001120636 1001119904 8225122 8303545 8307219 77383377 8307003 8305003 N.S.S. N.S.S. 2 4 4 1 2 2 2 2 Ref Ref DESCRIPTION HEX HD CAPSCREW, 1/4-20X5/8, GR5 HEX HD CAPSCREW, M12X20, GR8.
PAGE 542
SECTION 10 - ELECTRICAL FIGURE 10-8.
PAGE 543
SECTION 10 - ELECTRICAL FIGURE 10-8.
PAGE 544
SECTION 10 - ELECTRICAL FIGURE 10-9.
PAGE 545
SECTION 10 - ELECTRICAL FIGURE 10-9.
PAGE 546
SECTION 10 - ELECTRICAL ITEM PART NUMBER QTY DESCRIPTION REV Breakdown) 546 644E-42,944E-42 8990462
PAGE 547
PAGE 548
SECTION 10 - ELECTRICAL FIGURE 10-10.
PAGE 549
SECTION 10 - ELECTRICAL FIGURE 10-10.
PAGE 550
SECTION 10 - ELECTRICAL FIGURE 10-11.
PAGE 551
SECTION 10 - ELECTRICAL FIGURE 10-11.
PAGE 552
SECTION 10 - ELECTRICAL FIGURE 10-12.
PAGE 553
SECTION 10 - ELECTRICAL 8990462 644E-42,944E-42 553
PAGE 554
SECTION 10 - ELECTRICAL FIGURE 10-12. FUSES, RELAYS AND FLASHER BOX (644E SN 19042 through 20123, SN 0160002514 through 0160034284; 944E SN 19042 through 20123, SN 0160002514 through 0160034278) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 554 PART NUMBER 8220362 8310642 8310641 8310390 8310640 8229263 8229233 8229234 8229237 8229235 8229262 8229238 8225119 8270628 8229243 8226234 8229259 QTY 1 4 4 4 4 1 3 4 4 1 2 2 9 1 3 3 2 DESCRIPTION FUSE/RELAY BOX SLOTTED PAN HD SCREW, M5-0.
PAGE 555
PAGE 556
SECTION 10 - ELECTRICAL FIGURE 10-13.
PAGE 557
SECTION 10 - ELECTRICAL 8990462 644E-42,944E-42 557
PAGE 558
SECTION 10 - ELECTRICAL FIGURE 10-13. FUSES, RELAYS AND FLASHER BOX (644E SN 0160034285 to Present; 944E SN 0160034279 to Present) ITEM 1 2 3 5 6 7 8 9 10 11 12 13 14 558 PART NUMBER 70021815 8303992 8310641 8229233 8229234 8229237 8229235 8229262 8229238 8225119 8229243 8226234 8229259 QTY 1 4 4 5 5 4 3 2 3 7 3 3 2 DESCRIPTION FUSE/RELAY BOX SLOTTED PAN HD SCREW, M5-0.8X15mm LOCKWASHER, M5, (internal tooth) 7.
PAGE 559
PAGE 560
SECTION 10 - ELECTRICAL FIGURE 10-14.
PAGE 561
SECTION 10 - ELECTRICAL FIGURE 10-14.
PAGE 562
SECTION 10 - ELECTRICAL ITEM 22 23 24 QTY 1 1 Ref 24 Ref 25 Ref K1 562 PART NUMBER 8223246 8223246 2915053 1 DESCRIPTION ENGINE COOLANT TEMPERATURE SENDER, 644E ENGINE COOLANT TEMPERATURE SENDER, 944E ALTERNATOR, (See ENGINE AND ATTACHING PARTS SECTION for Breakdown) (944E Prior to SN 0160041827; 644E Excluding 0160045421; SN 644E through 0160048717) ALTERNATOR, (See ENGINE AND ATTACHING PARTS SECTION for Breakdown) (644E SN 0160048717 to Present, Including 0160045421; 944E SN 0160041827 to Prese
PAGE 563
PAGE 564
SECTION 10 - ELECTRICAL FIGURE 10-15.
PAGE 565
SECTION 10 - ELECTRICAL FIGURE 10-15.
PAGE 566
SECTION 10 - ELECTRICAL FIGURE 10-16.
PAGE 567
SECTION 10 - ELECTRICAL FIGURE 10-16.
PAGE 568
SECTION 10 - ELECTRICAL FIGURE 10-17.
PAGE 569
SECTION 10 - ELECTRICAL FIGURE 10-17. TRANSMISSION HARNESS ITEM 1 2 3 4 5 6 7 8990462 PART NUMBER 7300337 8220914 N.S.S.
PAGE 570
SECTION 10 - ELECTRICAL FIGURE 10-18.
PAGE 571
SECTION 10 - ELECTRICAL FIGURE 10-18. ENGINE HARNESS (644E SN 0160048717 to Present, Including 0160045421; 944E SN 0160041827 to Present) ITEM 1 2 3 4 5 6 8 9 12 14 16 17 18 20 20 21 22 23 23 24 24 25 26 27 28 29 30 34 34 35 36 37 38 39 8990462 PART NUMBER 1001118887 4460970 1001119411 1001119049 8220935 8220960 1001116981 8220898 8220936 1001119004 4460590 N.S.S.
PAGE 572
SECTION 10 - ELECTRICAL FIGURE 10-19.
PAGE 573
SECTION 10 - ELECTRICAL FIGURE 10-19.
PAGE 574
SECTION 10 - ELECTRICAL FIGURE 10-20.
PAGE 575
SECTION 10 - ELECTRICAL FIGURE 10-20. FAN RELAY HARNESS ITEM 1 1 1 1 2 3 3 3 4 4 4 4 5 8990462 PART NUMBER 1001134490 4460994 1001116723 2400066 8229247 4460019 4460897 80604017 4460464 1001118282 1001116734 1001116733 N.S.S.
PAGE 576
SECTION 10 - ELECTRICAL FIGURE 10-21.
PAGE 577
SECTION 10 - ELECTRICAL FIGURE 10-21.
PAGE 578
PAGE 579
SECTION 11 - DECALS SECTION 11 - DECALS 8990462 644E-42,944E-42 579
PAGE 580
SECTION 11 - DECALS FIGURE 11-1.
PAGE 581
SECTION 11 - DECALS FIGURE 11-1.
PAGE 582
SECTION 11 - DECALS 582 ITEM 35 36 37 38 39 40 PART NUMBER 7301383 1706101 1705687 1706170 3251813 1705957 QTY 1 1 1 2 1 1 41 1705956 1 42 43 44 N.S.S.
PAGE 583
PAGE 584
SECTION 11 - DECALS FIGURE 11-2.
PAGE 585
SECTION 11 - DECALS 8990462 644E-42,944E-42 585
PAGE 586
SECTION 11 - DECALS FIGURE 11-2. DECALS (644E SN 0160048717 to Present, Including 0160045421; 944E SN 0160041827 to Present) ITEM 3 4 4 51 52 53 56 57 59 101 102 106 151 152 201 202 203 204 251 252 253 254 255 304 586 PART NUMBER 4110405 1706104 1706105 4109801 4110356 N.S.S. 1705687 1001131271 1702631 1706298 4110130 1706302 7301379 7301380 1706851 1706304 1706303 1706767 1706306 1706299 1706850 1706768 N.S.S.
PAGE 587
SECTION 11 - DECALS ITEM 801 802 803 804 901 K1 K2 8990462 PART NUMBER 1001125892 1706301 1706300 91404299 1701640 1001115208 1001115205 QTY 1 1 2 1 1 1 1 DESCRIPTION COOLANT FILL DECAL MOVING PARTS DECAL ETHER START WARNING DECAL ESCAPE DECAL MANUAL DECAL CAB DECALS KIT, (ANSI), (includes items 58, 251 thru 254) RIGHT SIDE DASH DECAL KIT, (includes items 201 thru 204) 644E-42,944E-42 REV 587
PAGE 588
PAGE 589
SECTION 12 - OPTIONS SECTION 12 - OPTIONS 8990462 644E-42,944E-42 589
PAGE 590
SECTION 12 - OPTIONS FIGURE 12-1.
PAGE 591
SECTION 12 - OPTIONS 8990462 644E-42,944E-42 591
PAGE 592
SECTION 12 - OPTIONS FIGURE 12-1. ROADLIGHT INSTALLATION ITEM 592 1 1 2 3 4 5 6 7 8 9 10 10 11 PART NUMBER 7300423 7301225 7301229 7150690 N.S.S.
PAGE 593
SECTION 12 - OPTIONS ITEM 27 27 28 29 30 31 32 PART NUMBER 7301327 7301328 7301322 7301319 8303784 7301346 7150687 QTY 1 1 1 1 4 1 NLA 32 32 32 32 8036218 8036217 8036216 1001096314 1 NLA 4 1 32 32 33 33 33 33 34 35 36 37 38 39 40 70021859 8036218 7301341 7301324 7301342 7301343 8303606 8305043 8303769 8303798 7150730 7151322 7300347 1 1 1 1 1 1 1 1 2 8 1 1 1 40 1001092359 1 41 42 43 44 45 46 47 48 49 50 51 52 53 54 8220363 8220357 7300348 7301998 8223019 8223060 8223073 8223080 8225119 8229233
PAGE 594
SECTION 12 - OPTIONS ITEM 59 60 61 62 594 PART NUMBER 8584001 8584018 QTY 12 2 Ref Ref DESCRIPTION TIE WRAP CABLE TIE MOUNT BRACKET HARDWARE, (See FRAME AND ATTACHING PARTS SECTION for Breakdown) FUSE PANEL, (See ELECTRICAL SECTION for Breakdown) 644E-42,944E-42 REV 8990462
PAGE 595
PAGE 596
SECTION 12 - OPTIONS FIGURE 12-2.
PAGE 597
SECTION 12 - OPTIONS FIGURE 12-2.
PAGE 598
SECTION 12 - OPTIONS 598 ITEM 19 19 19 19 PART NUMBER 8036218 8036217 8036216 1001096314 QTY 1 NLA 4 1 19 19 20 20 20 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 70021859 8036218 7301341 7301324 7301342 7301343 8303606 8305043 8303769 8303798 7150730 7300349 7300350 7301998 8223080 8225119 8229236 8229238 8584001 8584018 1 1 1 1 1 1 1 1 2 8 1 1 1 2 1 1 1 1 12 2 Ref DESCRIPTION HALOGEN BULB, 12V LENS, (no longer available, use 1001096314 for replacement) LENS SCREW WORKLAMP, (644E & 944E) (644E S
PAGE 599
PAGE 600
SECTION 12 - OPTIONS FIGURE 12-3.
PAGE 601
SECTION 12 - OPTIONS FIGURE 12-3.
PAGE 602
SECTION 12 - OPTIONS FIGURE 12-4.
PAGE 603
SECTION 12 - OPTIONS FIGURE 12-4.
PAGE 604
SECTION 12 - OPTIONS FIGURE 12-5.
PAGE 605
SECTION 12 - OPTIONS FIGURE 12-5. SWING CARRIAGE CYLINDER ASSEMBLY ENERGY ITEM PART NUMBER 2717076 QTY NLA 1 2 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 K1 N.S.S. 70020428 7024574 8033786 8025655 N.S.S.
PAGE 606
SECTION 12 - OPTIONS FIGURE 12-6.
PAGE 607
SECTION 12 - OPTIONS FIGURE 12-6. 48IN, 50IN, 60IN & 72IN SIDE TILT CARRIAGE CYLINDER ITEM PART NUMBER 2716143 QTY 1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 K1 8036451 8036750 2900770 8035865 Kit K1 8035868 Kit K1 Kit K1 Kit K1 Kit K1 Kit K1 Kit K1 Kit K1 8035867 Kit K1 Kit K1 8035866 N.S.S.
PAGE 608
SECTION 12 - OPTIONS FIGURE 12-7.
PAGE 609
SECTION 12 - OPTIONS FIGURE 12-7. COLD START OPTION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PART NUMBER 8225122 8307003 8305003 N.S.S. N.S.S. 8270423 8270424 8270425 8270426 8270427 7300535 8307221 8310070 8310709 7300346 8220357 8220364 8220366 4923215 4923214 7301448 7301449 QTY 2 2 2 2 2 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 2 2 22 4923225 2 23 24 25 26 27 28 29 30 31 32 33 7301450 8229259 8229260 N.S.S. N.S.S.
PAGE 610
PAGE 611
SECTION 13 - RECOMMENDED SPARE PARTS SECTION 13 - RECOMMENDED SPARE PARTS 8990462 644E-42,944E-42 611
PAGE 612
SECTION 13 - RECOMMENDED SPARE PARTS FIGURE 13-1.
PAGE 613
SECTION 13 - RECOMMENDED SPARE PARTS ITEM PART NUMBER QTY 8223072 8160102 Ref 1 1 8160103 1 1319726 1319433 7027211 80304173 1319472 1319470 1 4 4 4 8 2 70022203 2 1321155 2 70022203 2 1319470 2 70022203 2 1321155 2 70022203 2 8841322 8036475 8036328 1 Ref 1 Ref 1 1 70020310 1 8036474 8036644 8035326 8036547 8036477 8036543 1 1 1 1 1 1 8036477 1 8036477 1 8902335 8990462 DESCRIPTION 0160041849) DRIVE TRAIN Selector Transmission Control Throttle Cable, (644E) (SN 17569 thr
PAGE 614
SECTION 13 - RECOMMENDED SPARE PARTS ITEM 614 PART NUMBER 8036550 QTY 1 8036477 1 8035332 8036551 8036476 8035830 8036783 8035831 8320053 7138740 7300479 91563136 8223246 8223246 7301076 8270621 1001125470 1101202 7029525 1 1 1 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1 1 70023287 70024464 1 1 7026666 1 70020352 1001128594 1 1 10268663 8342813 8342808 1101203 80904003 8990459 3120038 1 Ref 1 1 1 1 1 1 8990496 3120039 1 1 31200354 8990461 1 1 31200355 1 80304484 80304480 7025854 70010241 Ref 1 1 1
PAGE 615
SECTION 13 - RECOMMENDED SPARE PARTS ITEM 8990462 PART NUMBER 70010239 70023172 70023173 70023174 70022872 70022873 70022871 7029740 7029739 7029738 70010244 70010245 70022866 70022867 80304492 70110101 80304498 70010281 70010283 70010284 80304497 7025856 70010243 80304486 70010240 70010285 70010282 70023175 70022835 7025112 70024052 6623749 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION Two-armed Puller, 160-150mm, ZF Axle and Transmission Gripping Insert Super, ZF Axle
PAGE 616
PAGE 617
PART NUMBER INDEX PART NUMBER INDEX 8990462 644E-42,944E-42 617
PAGE 618
PART NUMBER INDEX 0080268 ............. 505, 509 0080271 ..................... 131 0100011 ...... 69, 121, 319, 335, 349, 530 0100019 ..................... 607 0100063 ....................... 65 0100087 ............. 505, 509 0100093 ............. 132, 135 0240156 ..................... 107 0274236 ..................... 586 0274385 ..................... 307 0541408 ............. 351, 353 0641405 ....... 98, 530, 541 0641406 ............. 303, 319 0641509 ............. 351, 353 0641514 .....................
PAGE 619
PART NUMBER INDEX 1001121085 ...... 297, 299 1001121100 .............. 377 1001121113 .............. 411 1001121309 .............. 121 1001121341 .............. 141 1001121568 .............. 141 1001121579 .............. 141 1001121586 .............. 141 1001121599 .............. 141 1001121600 .............. 141 1001121628 .............. 429 1001121629 .............. 429 1001121843 .............. 141 1001121911 .............. 141 1001121963 .............. 373 1001122234 ...... 121, 612 1001122286 .........
PAGE 620
PART NUMBER INDEX 1319436 .... 183, 187, 233, 235, 291 1319439 ............. 183, 233 1319440 ............. 183, 233 1319441 .... 183, 187, 233, 235 1319444 .... 164, 201, 217, 245 1319445 ..... 201, 205, 245 1319447 .... 201, 205, 207, 245, 249 1319448 ............. 201, 245 1319449 ............. 201, 245 1319450 ............. 201, 245 1319451 ............. 201, 245 1319452 ............. 201, 245 1319453 ............. 201, 245 1319454 ............. 201, 245 1319455 ............. 201, 245 1319456 ..........
PAGE 621
PART NUMBER INDEX 1321733 .... 378, 386, 398 1321797 .................... 117 1321814 .................... 125 1321918 .................... 125 1321951 .................... 125 1321955 .................... 125 1380165 .................... 538 14404978 .................. 132 1560020 .................... 527 1560023 .................... 147 1684436 .................... 603 170023400 ................ 175 1701509 ...................... 98 1701640 .................... 587 1702631 ....................
PAGE 622
PART NUMBER INDEX 2717283 ................. 89, 91 2717287 ................. 71, 73 2717288 ............. 369, 374 2717289 ............. 369, 374 2717384 ..................... 386 2720557 ..................... 139 2900707 ..................... 488 2900770 .... 447, 449, 515, 607 2915007 ..................... 478 2915023 ..................... 517 2915028 ..................... 333 2915032 ..................... 153 2915034 ............. 117, 612 2915035 ............. 118, 612 2915053 .....................
PAGE 623
PART NUMBER INDEX 70021554 . 201, 207, 245, 249 70021555 .................. 209 70021568 .......... 183, 233 70021569 .......... 183, 233 70021570 .......... 183, 233 70021571 .......... 183, 233 70021573 .................... 81 70021599 .......... 131, 135 70021617 .......... 183, 233 70021726 .......... 183, 233 70021789 .......... 205, 207 70021790 .......... 205, 207 70021812 .......... 517, 603 70021815 .......... 549, 558 70021826 .................. 571 70021859 . 592, 593, 597, 598 70021908 .........
PAGE 624
PART NUMBER INDEX 70024537 ................... 113 70024538 ................... 113 70024539 ................... 521 70024540 ................... 113 70024541 ................... 113 70024542 ................... 113 70024543 ................... 113 70024544 ................... 113 70024545 ................... 113 70024546 ................... 113 70024547 ................... 521 70024548 ................... 521 70024549 ................... 521 70024550 ................... 113 70024551 ...................
PAGE 625
PART NUMBER INDEX 7139161 .................... 299 7139162 .................... 299 7139165 .................... 299 7139168 .................... 297 7139325 ................ 33, 37 7139605 .................... 295 7139606 .................... 295 7139608 ...................... 79 7139739 .................... 295 7139740 .................... 295 7139746 ...................... 95 7139747 ...................... 95 7139886 ... 13, 15, 19, 33, 37, 53, 55, 56 7139911 ................ 53, 55 7139912 .............
PAGE 626
PART NUMBER INDEX 7301273 ..................... 339 7301279 ..................... 313 7301289 ....................... 85 7301294 ....................... 89 7301295 ....................... 91 7301301 ..... 389, 393, 477 7301302 ..................... 335 7301308 ....................... 53 7301309 ....................... 56 7301311 ....................... 29 7301312 ................. 23, 25 7301313 ....................... 55 7301318 ..................... 592 7301319 ............. 593, 597 7301320 .............
PAGE 627
PART NUMBER INDEX 80304159 . 167, 175, 222, 226 80304160 . 167, 175, 222, 225 80304161 . 167, 175, 222, 226 80304162 . 167, 175, 222, 226 80304163 . 167, 175, 222, 226 80304164 . 167, 175, 222, 226 80304165 . 167, 175, 222, 226 80304166 . 167, 175, 222, 226 80304167 . 167, 175, 222, 226 80304168 . 167, 175, 222, 226 80304169 . 167, 175, 222, 226 80304173 . 201, 205, 207, 246, 249, 613 80304227 .. 211, 269, 271 80304394 .. 257, 259, 285 80304405 . 201, 205, 245, 257 80304462 .......... 193, 241 80304480 ....
PAGE 628
PART NUMBER INDEX 8036457 ..................... 487 8036460 ..................... 487 8036463 ..................... 551 8036474 ............. 441, 613 8036475 ..... 433, 435, 613 8036476 ............. 467, 614 8036477 .... 451, 455, 457, 461, 613, 614 8036480 ............. 471, 473 8036481 ..... 469, 471, 473 8036482 ............. 471, 473 8036483 ..... 469, 471, 473 8036484 ..... 469, 471, 473 8036485 ............. 469, 471 8036493 ..................... 487 8036503 ............. 478, 481 8036505 ..........
PAGE 629
PART NUMBER INDEX 8180329 ............ 137, 139 8180330 ............ 137, 139 8180332 ............ 137, 139 8205655 .................... 517 8205656 ... 433, 437, 441, 443 8205657 .... 433, 435, 439 8220077 .................... 569 8220089 .................... 571 8220103 .................... 569 8220115 .................... 531 8220116 .................... 531 8220158 .................... 569 8220164 .................... 531 8220357 ... 537, 543, 545, 593, 609 8220360 .... 543, 545, 549 8220362 ....
PAGE 630
PART NUMBER INDEX 373, 433, 435, 437, 439, 533, 535, 537 8307221 .... 13, 15, 33, 37, 39, 41, 43, 45, 53, 56, 137, 139, 313, 335, 365, 369, 433, 435, 437, 439, 505, 509, 525, 527, 533, 535, 537, 561, 609 8307222 33, 37, 137, 139, 313, 333, 343, 397, 525, 527, 531, 543, 545, 549 8307703 ....................... 51 8307904 ..... 43, 45, 71, 73 8307912 ........... 53, 55, 56 8307913 ........... 53, 55, 56 8307918 ..... 43, 45, 71, 73 8310009 ..................... 407 8310028 ..... 389, 393, 397 8310030 ......
PAGE 631
PART NUMBER INDEX 8640208 .... 365, 369, 375 8640903 .................... 423 8642001 ...................... 67 8642207 ................ 71, 73 8642235 ...................... 67 8642236 ................ 49, 51 8660016 .................... 335 8660017 .................... 335 8700125 .................... 343 8700126 .... 345, 347, 349 8702162 ................ 23, 25 8702163 ...................... 23 8702164 ................ 23, 25 8720017 .................... 543 8721032 .................... 411 8742009 ....
PAGE 632
PAGE 633
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