OPERATION MANUAL Series IN 500 IMPAC Pyrometers IN 510-N • IN 510 • IN 520-N • IN 520
Confidential Information The material contained herein consists of information that is the property of LumaSense Technologies and intended solely for use by the purchaser of the equipment described in this manual. All specifications are subject to change without notice. Changes are made periodically to the information in this publication, and these changes will be incorporated in new editions.
Contents 1 General........................................................................................................................... 5 1.1 Information about the user manual..................................................................... 5 1.1.1 Legend ................................................................................................................. 5 1.1.2 Terminology ........................................................................................................ 5 1.
.1.13 Hysteresis (HYS) ................................................................................................. 24 4.1.14 Wait time........................................................................................................... 24 4.2 Settings at the instrument (only IN 510 and IN 520) ........................................ 24 4.3 Settings with HT 6000 (accessory) ...................................................................... 25 5 Software InfraWin ...........................
1 General 1.1 Information about the user manual Congratulations on choosing this high quality and highly efficient IMPAC pyrometer. This manual provides important information about the instrument and can be used as a work of reference for installing, operating, and maintaining your pyrometer. It is important that you carefully read the information contained in this manual and follow all safety procedures before you install or operate the instrument.
1.3 Limit of liability and warranty All general information and notes for handling, maintenance, and cleaning of this instrument are offered according to the best of our knowledge and experience. LumaSense Technologies is not liable for any damages that arise from the use of any examples or processes mentioned in this manual or in case the content of this document should be incomplete or incorrect.
The pyrometer is designed for a storage temperature of -20 to 70 °C with non-condensing conditions. Other kind of storage can damage or cause the pyrometer to malfunction. 1.6 Service Request, Repair, or Support Contact LumaSense Technologies Technical Support in case of a malfunction or service request. Provide clearly stated details of the problem as well as the instrument model number and serial number.
Send RMA Shipments to your nearest technical service center: Customers in North America should send RMA Shipments to: All other customers should send RMA Shipments to: Santa Clara, California Frankfurt, Germany LumaSense Technologies, Inc. 3301 Leonard Court Santa Clara, CA 95054 USA Telephone: +1 408 727 1600 +1 800 631 0176 LumaSense Technologies GmbH Kleyerstr. 90 60326 Frankfurt Germany Telephone: +49 (0) 69-97373 0 Email: support@lumasenseinc.com Email: eusupport@lumasenseinc.com 1.
2 Introduction 2.1 Appropriate use The IN 510-N, IN 510, IN 520-N, and IN 520 are stationary pyrometers for non-contact temperature measurement of non-metallic surfaces or painted, coated or anodized metals. The versions IN 510 and IN 520 are equipped with an illuminated LC display which shows the actual temperature reading. All available parameters can be set via the integrated keyboard. The types IN 510-N and IN 520-N do not have display and keyboard, they will be parametrized via the interface.
Digital interface: Switchable: RS232 or addressable RS485 (half duplex) baud rate 1200 up to 19200 Bd, resolution 0.1 °C Isolation: Non isolated analog outputs and power supply (relay contact isolated) Emissivity (EMI): 10 to 120% adjustable in steps of 0.1% Max. / Min. value storage: Clear time OFF; 0.1 s; 0.25 s; 0.5 s; 1 s; 5 s; 25 s; extern; auto Response time t90: 180 ms; switchable: 0.
Relative humidity: 10 to 95%, non condensing Protection class: IP65 (converter, sensor head 10:1, 180 °C-sensor head 2:1) IP20 (85 °C-sensor head 2:1) Weight: 320 g Dimensions: Converter: Sensor head: Housing: Aluminum (converter), stainless steel (sensor head) Operating position: Any CE Approval / EMV tests: According to EU directives about electromagnetic immunity 98 mm x 64 mm x 34 mm (L x B x H) 28 x 14 mm (L x Ø), thread M12 x 1, L=10.
Dimensions Sensor heads: M12x1 Sensor head 10:1 28 10.8 Ø 14 Converter: Ø4 Aperture 2.3.1 Cable-Ø: approx. 4 mm (types 510) 31 7 Sensor head 2:1 2.4 Aperture Ø 4.
2.5 Accessories (optional) Numerous accessories guarantee easy installation of the pyrometers. The following overview shows a selection of suitable accessories. You can find the entire accessory program with all reference numbers on section 8.2 Reference numbers accessories.
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3 Controls and Connections 3.1 Installation The pyrometers are powered by 24 V DC (possible range: 10 to 30 V DC). Ensure correct polarity when connecting the instrument to the power supply. To switch off the instrument, the power supply has to be interrupted. To meet the electromagnetic requirements (EMV), a shielded connecting cable must be used. The shield of the connecting cable (diameter: 3 - 6.5 mm, max. 12 wires) has to be connected only on the pyrometer’s side.
3.2 Connection cable The connecting cable has to be selected according to the following criteria: Shielded Diameter 3 - 6.5 mm Number of wires: 2 to 12 (as required) - 2 for power supply. additionally, if required: - 1 for analog output - 1 for sensor head temperature - 1 GND for analogue output and / or sensor head temperature - 3 or 4 for digital interface - 2 for relay contact 3.3 Connection 1. Prepare the cable as shown in Fig. 1 . 2.
Fig. 4 : There are two holes with 4 mm screws for mounting the converter housing. Fig. 4 After mounting, connecting cables and parametrizing (if necessary), close the cover of the converter and tighten the 4 screws. mounting of converter Note: If using the pyrometer with measuring output thermocouple type K or J, this output has to be connected with the correct compensating cable.
3.5 Sensor head Two different optical head types with a field of view of 10:1 or 2:1 are available. The spot sizes at different measuring distances are shown in the drawings below; intermediate values have to be interpolated. An additional close focus lens is available for the 10:1 head of series 510 instruments (temperature resistant up to 85 °C). It can be used to generate a small spot size in a short distance. 3.5.
3.6 Exchange of sensor head Note: Whether a sensor head can be used with a different electronic box is indicated by the identifier "S1" on the sensor cable. See section 3.5.1 for more information. The sensor head is exchangeable if a sensor head with other optical data or a longer cable is required. Each sensor head cable is marked with a label containing a sensor code which has to be set in the pyrometer. The sensor head cable is available in lengths of 3 or 15 m which can be cut to any required length.
3.
4 Device Settings 4.1 Parameters The setting of the parameters of the IN 510-N or IN 520-N can only be done via serial interface (see section 4.3 Settings with HT 6000 (accessory)), the parameters of the IN 510 and IN 520 additionally can be done using the integrated push buttons inside the converter (see section 4.2 Settings at the instrument). 4.1.1 Emissivity (EMI) For a correct measurement, it is necessary to adjust the emissivity.
4.1.2 Response time (T90) The response time t90 is the time interval for the analog output of the pyrometer to go from a low temperature value up to 90% of the temperature step to a high value when measuring an abrupt increase from said low to said high temperature. The time is taken to reach 90% of the recorded temperature difference. In the OFF position, the device operates using this time constant (shortest response time).
4.1.6 Analog output (OUT) The analog output has to be selected according to the signal input of the connected instrument (controller, PLC, etc.). You can choose between current output (0 or 4 to 20 mA), voltage output (0 to 5 V) or thermocouple output type J or K. Settings: 0-20 mA 4-20 mA 0-5 V type J type K Caution: Before connecting the pyrometer to other instruments (e.g. controller, PLC, etc.
4.1.13 Hysteresis (HYS) The relay contact opens immediately when the temperature exceeds the adjusted “LIM“ value, it closes only if the temperature falls below a value which consists of “LIM“ and the adjusted hysteresis. Settings: 20°C .. . 2°C 4.1.14 Wait time (only available via interface commands, see Chapter 7, Data format UPP) When using a pyrometer with RS485, it is possible that the connection is not fast enough to receive the pyrometer’s answer to an instruction of the master.
4.3 Settings with HT 6000 (accessory) The HT 6000 is a portable battery driven instrument for the parameter setting of digital pyrometers and for indication of temperature. The pyrometer has to be connected to the HT 6000 via its interface cable (RS232 or RS485) with the female SUB-D connector. When the HT 6000 is switched on, it automatically recognizes the pyrometer and allows the preset parameters to be displayed.
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5 Software InfraWin The operating and analyzing InfraWin software is included with delivery of the pyrometer. In addition to allowing you to make parameter adjustments via PC, the InfraWin software also provides temperature indication, data logging, and measurement analysis features. A software description can be found in the program’s help menu. Click on the F1 button after loading InfraWin or click on the ? in the menu bar. The latest version is available for free as download from the homepage www.
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6 Maintenance 6.1 Safety Attention during pyrometer services: Should the pyrometer be integrated in a running machine process, the machine has to be switched off and secured against restart before servicing the pyrometer. 6.2 Service The pyrometer does not have any parts which require regular service, only the lens has to be kept clean. The lens can be cleaned with a soft cloth in combination with alcohol (do not use acid solutions or dilution).
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7 Data format UPP (Universal Pyrometer Protocol) Via interface and suitable communication software or via “Test” function of the InfraWin software (section “pyrometer parameters”) commands can be exchanged directly with the pyrometer. The data exchange occurs in ASCII format with the following transmission parameters: The data format is: 8 data bits, 1 stop bit, even parity (8,1,e) The device responds with the entry of a command with: output (e.g.
Description Reading measuring value: Command AAms repeatedly reading measuring values: Emissivity: Response time t90: AAmsXXX Setting clear time tCL: AAlzX External clearing: Setting maximum / minimum value: Read. max/min value: Reading basic measuring range: AAlx AAmiX Reading sub range: Setting sub range: AAme AAm1YYYYZZZZ AAemXXXX AAezX 1) Analog output : AAmi AAmb AAasX Temperature display 1): AAfhX Reading ambient temperature: Entering ambient temperature: AAut Sensor head temp.: Max.
Reading hysteresis: Setting hysteresis: Wait time: Reading sensor data: AAhlXX AAhl AAtwXX AAse Setting sensor data: Reset 1): Reading parameters: AAseXXXXYYYY AAre AApa Error status: AAfs Serial number: Type / software version: AASsn AAve 2) XX (2-digit hex) ; XX setting 2 ... 20°C (4 ... 36°F) 2) Output: XX (2-digit hex) XX = 00 ... 99 relative delay value Output: XXXXYYYY (8-digit decimal); Reading of adjusted sensor data: XXXX: S1; YYYY: S2 XXXXYYYY (8- digit dec.
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8 Reference numbers 8.
3 848 790 Close focus lens (only for 10:1 optics, max. 85 °C ambient temperature, not in combination with air purge, cooling / purging unit or 90° mirror) 3 834 380 Adjustable mounting angle (for sensor head or air purge with sensor head 10:1) 3 835 330 Air purge (for sensor head 10:1) 3 835 410 Air purge (for sensor head 2:1) 3 834 260 Adjustable mounting angle (for air purge with sensor head 2:1) 3 835 340 90° mirror (sensor head 10:1) 3 852 290 DIN-rail-power supply NG DC; 100 ...
9 Index A Accessories 13, 35 Address 23 Ambient temperature 23 Analog output 23 B Baud rate 23 C Clear time 22 Components 12 Connecting the pyrometer to a PC 27 Connection 15 D Data format UPP 31 Device Settings 21 Dimensions 12 Disposal 8 E Emissivity 21 Error messages 20 Exchange of sensor head 19 H HT 6000 25 Hysteresis 24 I Installation 15 L Language 27 Legend 5 Limit switch 23 Series IN 500 Operating Manual M Maintenance 29 Max. / min.
W Wait Time 24 Warranty 6 Series IN 500 Operating Manual Index 38
