Installation Manual

Green
Lutron Electronics Co., Inc.
7200 Suter Road
Coopersburg, PA 18036-1299, U.S.A.
Made and printed in China. 10/08 P/N 030-1036 Rev. A
SINGLE POLE:
Insulated wires connected
to two screws of the same
color. Replace with a
Single Pole dimmer. See
Step 5a.
OR
3-WAY:
Insulated wires connected to three screws. One of
these wires is connected to a screw of a different-
color (not green) or labeled COMMON. MARK or TAG
this wire to identify it when wiring. Replace with a
3-WAY dimmer. See Step 5b.
Tag
Different-colored screw
(Common). Actual location may
vary.
OR
Ground (Bare
Copper or
Green Wire)
Ground (Bare Copper
or Green Wire)
ON
OFF
ON
OFF
ON
OFF
Important Notes
Please read before installing.
1. CAUTION: Use only with permanently-installed 120 V~ incandescent or halogen fixtures.
To avoid overheating and possible damage to other equipment, do not use to control
receptacles, fluorescent lighting fixtures, motor-driven appliances, or transformer-supplied
appliances.
2. Install in accordance with all national and local electrical codes.
3. Only one dimmer can be used in a 3 or 4-way circuit.
4. When no “grounding means” exist within the wallbox then NEC
®
2008, Article 404-9 allows
a dimmer without a grounding connection to be installed as a replacement, as long as a
plastic, noncombustible wallplate is used. For this type of installation, cap or remove the
green ground wire on the dimmer and use an appropriate wallplate such as Claro
®
or
Fassada
®
series wallplates by Lutron.
5. For new installations, install a test switch before installing the dimmer.
6. Protect dimmer from dust and dirt when painting or spackling.
7. Recommended minimum load is 40 W.
8. It is normal for the dimmer to feel warm to the touch during operation.
9. Clean dimmer with a soft damp cloth only. Do not use any chemical cleaners.
10. DO NOT use to control compact flourescent (Energy Saver) lamps.
11. For indoor use only.
12. Mount control to wallbox using screws provided. Controls must be mounted vertically. See
stamp on control for correct positioning.
Dimmer No sides 1 side 2 sides
Rating removed removed removed
600 W 600 W 500 W 400 W
1000 W 1000 W 800 W 650 W
Limited Warranty (Valid only in the U.S.A., Canada, Puerto Rico, and the Caribbean.)
Lutron will, at its option, repair or replace any unit that is defective in materials or manufacture within one year after purchase. For warranty
service, return unit to place of purchase or mail to Lutron at 7200 Suter Rd., Coopersburg, PA 18036-1299, postage pre-paid.
THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES, AND THE IMPLIED WARRANTY OF MERCHANTABILITY IS LIMITED
TO ONE YEAR FROM PURCHASE. THIS WARRANTY DOES NOT COVER THE COST OF INSTALLATION, REMOVAL OR REINSTALLATION,
OR DAMAGE RESULTING FROM MISUSE, ABUSE, OR DAMAGE FROM IMPROPER WIRING OR INSTALLATION. THIS WARRANTY DOES
NOT COVER INCIDENTAL OR CONSEQUENTIAL DAMAGES. LUTRON’S LIABILITY ON ANY CLAIM FOR DAMAGES ARISING OUT OF
OR IN CONNECTION WITH THE MANUFACTURE, SALE, INSTALLATION, DELIVERY, OR USE OF THE UNIT SHALL NEVER EXCEED THE
PURCHASE PRICE OF THE UNIT.
This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some states do not allow the
exclusion or limitation of incidental or consequential damages, or limitation on how long an implied warranty may last, so the above limitations
may not apply to you.
This product may be covered by one or more of the following U.S. patents: 5,262,678; 5,359,231; 5,637,930; 6,005,308; D558,151; D562,260;
D566,659 and corresponding foreign patents. Lutron, Claro, Fassada, and Glyder are registered trademarks of Lutron Electronics Co., Inc.
NEC is a registered trademark of the National Fire Protection Association, Quincy, Massachusetts.
© 2008 Lutron Electronics Co., Inc.
?
Technical Assistance
If you have questions concerning the installation or operation of this product, call the Lutron
Technical Support Center. Please provide exact model number when calling.
U.S.A. and Canada (24 hrs/7days)
1.800.523.9466
Other countries 8am – 8pm ET
+1.610.282.3800
Fax [phone]
http://www.lutron.com
Installation
1
Turning OFF Power.
• TurnpowerOFFatcircuitbreaker(orremovefuse).
2
Removing Wallplate and Switch.
• Removewallplateandswitchmountingscrews.
• Carefullyremoveswitchfromwall(do not remove wires).
Warning: Verify that power is OFF before
proceeding. Failure to turn power OFF
could cause death or serious injury.
3
Identifying the Type of Circuit.
7
Turning ON Power.
• TurnpowerONatcircuitbreaker(orreplacefuse).
6
Mounting Dimmer to Wallbox.
• Formwirescarefullyintothewallbox,mountand
align dimmer.
• Installwallplate.
• Note: Only one dimmer can be used in a
3 or 4-Way circuit.
• Note: The 3-Way dimmer may be
installed in either switch location.
• Connectthegreen dimmer ground wire
to the green or bare copper ground wire
in the wallbox. (See Important Note 4.)
• Connecttheblack dimmer wire to the
wire removed from the different-colored
screw on the switch (marked or tagged
wire). Remove tag from wire.
• Connectoneofthered dimmer wires to
either of the remaining wires removed
from the switch.
• Connecttheremainingred dimmer wire
to the remaining wire removed from the
switch.
• Connectthegreen dimmer ground wire
to the green or bare copper ground wire
in the wallbox. (See Important Note 4.)
• Connectoneoftheblack dimmer wires
to either of the wires removed from the
switch.
• Connecttheremainingblack dimmer
wire to the other wire removed from the
switch.
Note: To use a 3-Way dimmer (one
black and two red wires) in a single pole
application, cap off one of the red wires
and follow instructions for single pole
wiring. (If the on/off switch works
backwards, switch the red wires.)
5
Wiring the Dimmer.
• Forinstallationsinvolvingmorethanonecontrolinawallbox,refertothe
section on Multigang Installations before beginning.
Note: Wire location will vary by product. Reference wires by color, not location.
5a - Single Pole Wiring
5b - 3-Way Wiring
Green
Ground
Black
Ground
Red
Black
Tag
Dimmer Capacity Chart
Multigang Installations
When installing more than one control in the same wallbox, it may be
necessary to remove all inner side sections prior to wiring (see below).
If pre-installed, remove the Lutron wallplate and wallplate adapter from
dimmer. Using pliers, bend side section up and down until it breaks
off. Repeat for each side section to be removed. Removal of dimmer
side sections reduces maximum load capacity. Refer to chart below for
maximum dimmer capacity.
English
Do Not Remove
Outside Sections
Each Control Has Inside
Sections Removed
Middle Control Has Two Side
Sections Removed
Start screws.
Align dimmer and
tighten screws.
Note: To install a
traditional style
wallplate, firmly pull the
Glyder
®
or Rotary knob
to remove it. Install the
wallplate and re-attach
the knob.
Glyder
Rotary
Incandescent / Halogen 120 V
Dimmer
Rated at 120 V~ 60 Hz
Models:
600 W
D-600P
D-600R
D-603P
DL-600PL
DL-603PL
DNG-600P
DNG-603P
GL-600
GL-600P
GL-603P
LG-600P
LG-603P
LX-600PL
LX-603PL
OS-600P
OS-603P
S-600
S-600P
S-600PNL
S-603P
S-603PNL
SW-600
SW-600P
SW-603P
1000 W
AY-10P
AY-10PNL
AY-103P
AY-103PNL
DL-10PL
DL-103PL
GL-10P
GL-1000
GL-103P
LG-10P
LG-103P
LX-10PL
LX-103PL
OS-10P
OS-103P
S-10P
S-10PNL
S-1000
S-103P
S-103PNL
TG-10P
TG-10PNL
TG-103P
TG-103PNL
Lutron Technical Support Center 1.800.523.9466 24 hrs / 7 days www.lutron.com
4
Disconnecting Switch Wires.
One wire in the
backwired hole
and one to the
screw.
One continuous
wire to the
screw.
Screw Terminals:
Turn screws to loosen.
Push-in Terminals:
Insert screwdriver. Pull
wire out.
Looped Wire:
Turn screw to loosen.
Important Note: Your wall switch may have two wires attached to the same screw (see
illustrations below for examples). Tape these two wires together before disconnecting.
When wiring, connect both wires to the Dimmer wire in Step 5.
ON
OFF
ON
OFF
ON
OFF
Black Black
Green
Ground
Light
120 V~
60 Hz
Black
Green
Light
Red
Red
Ground
Dimmer
3-Way Switch
120 V~
60 Hz
P/N 030-1036