User's Manual
Table Of Contents
- 95 Series RFID System
- User’s Guide
- What This Manual Contains
- Transponder Identification System
- RFID Specific Terms
- Postal RFID System
- 95 Series RFID System Configuration Principles
- Before You Begin
- Mechanical Assembling
- Connecting the RS-232 Communication Line
- Note
- Figure 2-1: Connections and Jumper Settings for the RS-232 - PC Communication Line
- 1. Unplug terminal block TB8 from connector TB7.
- 2. Connect the communication wires TX, GND and RX to the corresponding TB8 pins.
- 3. Place the jumper P2 between pins 1-2 of J2 (RS-232 configuration).
- 4. Plug terminal block TB8 back into connector TB7.
- Note
- Connecting the RS-485 Two-Wire Communication Line
- Notes
- 1. For the RS-485 line, use specially designed cables only, such as, BELDEN type 9841, or similar...
- 2. To simplify the RS-485 multidrop-type connection, the two RS-485 connectors, TB4 and TB6 are w...
- 1. Unplug terminal blocks TB4 and TB6 from connectors TB3 and TB5 respectively.
- 2. Run the incoming and outcoming RS-485 cables through the cable grips into Reader’s enclosure.
- 3. Connect a short piece of wire between pins A and Y of terminal block TB4 (or TB6). Connect ano...
- 4. Connect the two-wire communication line to the corresponding pins A and B of terminal block TB...
- Caution
- 5. Place jumpers P3 between pins 2-3 of J3 and P4 between pins 2-3 of J4 to set the half-duplex m...
- 6. Set the RS-485 communication line terminating load. The ends of a multidrop network line can b...
- 7. To select with the RS-485 interface, set the jumper P2 between pins 2-3 of J2.
- 8. Plug terminal blocks TB4 and TB6 into connectors TB3 and TB5 respectively.
- Notes
- Connecting the RS-485 Four-Wire Communication Line
- Notes
- 1. For RS-485 line, use a specially designed cable only, such as, BELDEN type 9842, or similar. F...
- 2. To simplify the RS-485 multidrop-type connection, the two RS-485 connectors, TB4 and TB6 are w...
- 1. Unplug terminal blocks TB4 and TB6 from connectors TB3 and TB5 respectively.
- 2. Run the RS-485 incoming and outcoming cables through the cable grips into Reader’s enclosure.
- 3. Connect the four-wire communication line to the corresponding pins A, B, Z and Y on terminal b...
- Caution
- Note
- Notes
- Connecting the Exciter Communication Line
- Notes
- 1. For the RS-485 line, use specially designed cables only, such as, BELDEN type 9842, or similar...
- 2. To simplify the RS-485 multidrop-type connection, the two RS-485 connectors, TB4 and TB6, are ...
- 1. Unplug terminal blocks TB4 and TB6 from connectors TB3 and TB5 respectively.
- 2. Run the RS-485 incoming and outcoming cables through the cable grips into the Reader’s enclosure.
- 3. Connect the four-wire communication line to the corresponding pins A1, B1, A2, and B2 on termi...
- Caution
- Notes
- Connecting the Power Supply
- Notes
- 1. To connect the power supply, use electrical wire gauge 16 AWG (minimum).
- 2. The main ground connection of the Reader is on the power supply connector. It is indicated by ...
- 3. We recommend using Lyngsoe’s Power Supply, model TRM95/120V or TRM95/ 230V, as required by the...
- 1. Unplug terminal block TB2 from its connector TB1.
- 2. Run the power supply cable through the cable grip into the Reader’s enclosure.
- 3. Connect the power wires to the TB2 pins marked with the “~” symbol.
- 4. Connect the main ground connection to the TB2 pin marked with the ground symbol.
- 5. Switch on the power supply.
- 6. Check the voltage on terminal block TB2 (between pins marked with the “~” symbol).
- 7. Plug terminal block TB2 into its connector TB1.
- 8. Re-check the voltage on the terminal block TB2 in Step 6.
- 9. Check the MBD95 to see whether the green POWER LED goes ON, and the red DATA LED stays ON cont...
- 10. Switch off the power supply.
- Notes
- Connecting External Devices
- Before You Begin
- Mechanical Assembling
- Assembling the LF Antenna for E95
- 1. Starting with one side of the antenna frame that is beside the plastic enclosure (0.4 m segmen...
- 2. Repeat Step 1 for each side of the frame, finishing with the last short segment (0.4m). You sh...
- 3. Terminate the antenna frame with the plastic base connectors.
- 4. Place the 90˚ brackets on each ends of the frame, and secure the frame against the plastic enc...
- 5. Connect the antenna frame to the ground lead on the board, by securing the terminal lug of the...
- Note
- Assembling the LF Antenna for E95
- LF Antenna Connections
- Connecting the RS-485 Communication Lines
- Notes
- 1. For the RS-485 line, use specially designed cables only, such as BELDEN type 9842, or similar....
- 2. To simplify the RS-485 multidrop-type connection, the two RS-485 connectors, TB4 and TB6 are w...
- 1. Unplug terminal blocks TB4 and TB6 from connectors TB3 and TB5 respectively.
- 2. Run the RS-485 incoming and outcoming cables through the cable grips into the plastic enclosure.
- 3. Connect the RS485_CMD line to pins A1, B1, and RS485_SGN line to the pins A2, B2 on terminal b...
- Caution
- Notes
- Connecting the Power Supply
- Power Supply Connections
- Notes
- 1. The power connector is located on the EXT95SC assembly.
- 2. Use an electrical wire with at least a 16 AWG gauge to connect the power supply.
- 3. The Exciter’s main ground connection is on the power supply connector. It is indicated by the ...
- 4. To power the EXT95SC, we recommend using Lyngsoe’s Power Supply, model TRM95/120V or TRM95/230...
- 1. Remove terminal block TB8 from connector TB7 on the EXT95SC board.
- 2. Run the power supply cable through the cable grip into the plastic enclosure.
- 3. Connect power wires to the TB8 pins marked with the “~” symbol.
- 4. Connect the main ground connection to the TB8 pin marked with the ground symbol.
- 5. Switch on the power supply.
- 6. Check the voltage on the terminal block TB8 (between pins 1-3).
- 7. Plug terminal block TB8 into connector TB7.
- 8. Re-check the voltage in Step 6.
- 9. Check whether the voltage between pins 1 and 2 on terminal block TB10 is 5.0 ± 0.2 V.
- 10. Switch off the power supply.
- UHF Transmitter - Direct Control (Optional)
- Assembling Other Models of Exciters
- Before you Begin
- Installing Power Supply TRM95
- Placement
- Safety
- Caution
- 2. Use only approved (CSA,UL, IEC) fuses, size 5x20mm, Type “T” (slow-blow), with appropriate rat...
- 3. Ensure that the Power Supply unit is properly grounded. Always connect the unit to the 3-wire ...
- 4. Ensure that no water does not get inside the unit. Ensure that no foreign objects get inside t...
- Wiring Connections and Supply
- Connecting Equipment to the Power Supply Unit
- Connecting the AC Mains Supply
- Before You Begin
- 1. Check whether all equipment is correctly installed and interconnected according to the require...
- 2. Create a unique address for each Reader and Exciter according to the approved documentation de...
- 3. Familiarize yourself with the instructions format described in the 95 Series RFID System Refer...
- 4. Refer to the section, 95 Series RFID System Configuration Principles on page 1-3, for some gen...
- General Procedure Rules
- Setting Up the Reader/PC Connection
- Reader’s Power-up Sequence
- 1. Turn on the power supply to the Reader.
- 2. Referring to Figure 5-1, check whether the relay on the MBD95 board immediately clicks, and th...
- 3. Check whether the Reader performs the following power-on test sequence: the red DATA LED on th...
- DISYS CRM-95 READER (c)Copyright DISYS Corporation 1989-1996.
- Learning Procedure (Optional)
- 1. Press the RESET button once.
- 2. Verify whether the DATA LED flashes at a rate of 2 Hz. This means that the Reader is in the le...
- 3. Send a few characters to the Reader, for example, LYNGSOE.
- 4. When the learning process is finished, the DATA LED will start flashing at 1.4 Hz rate and the...
- Learned: rate, parity, bits
- Resetting the Reader
- Checking the Reader’s Basic Parameters
- Setting Up the Exciter’s Address
- LF Transmitter Output
- Figure 5-3: LF Signal Measurement
- 1. Connect the power to the Exciter.
- 2. Check the current parameter settings for the excitation mode and write down the value of the f...
- Note
- HE1=6
- 3. Set the Continuous DC Mode type of execution, by typing:
- Note
- Note
- 5. Turn off the excitation field, by typing:
- 6. Turn on the LF field again, by typing:
- 7. Set the wanted excitation mode.
- 8. Check the excitation field pattern as set in Step 7, by monitoring the TAP voltage.
- 9. Save the excitation mode set in Step 7, by typing:
- 10. Check the parameter values set in Step 7 again.
- 11. Check the auto-diagnostic feature, by typing:
- 12. Turn off the excitation field again, by typing:
- 13. Check the auto-diagnostic feature, by typing:
- 14. Repeat Steps 1 to 13 (inclusive) for each Exciter that is connected to the Reader.
- Configuring the Reader
- Setting Up the Carrier Threshold
- Warning
- Note
- Note
- IMPORTANT
- 7. Place your Test Transponder T95 1-2 m away from an Exciter that is controlled by the Reader yo...
- 8. Start the excitation field, by typing:
- 9. Verify that the DATA LED is flickering, and check whether the Test Transponder’s messages are ...
- 10. Remove the Test Transponder from the field and make sure that it is no longer transmitting by...
- Setting Up the Exciter’s Test-Tag
- Setting Up the Real Time Clock
- Configuring the Reader’s Application Parameters
- Configuring the Reader’s Network Parameters
- Storing the Reader’s Configuration
- Reader - Final Setup
- 95 Series RFID System - Final Test
- IMPORTANT
- * These tests must be done after all Readers and the Main PC are connected to the network accordi...
- * To communicate with the Reader, either use a terminal emulation program, such as HyperTerminal ...
- * All commands to the Reader must include the address field @r where r is the Reader’s address (a...
- 1. Verify that the Reader is communicating with the Main PC, by typing:
- 2. Set up the Carrier Threshold for the Reader as follows:
- a) Switch on the excitation field, by typing:
- b) Check the noise level, by typing:
- c) Check and record the value for the existing Reader’s Carrier Threshold level, by typing:
- 3. Verify that an Exciter that is controlled by a Reader communicates with the Main PC:
- a) Delete all Tag records from the Reader’s buffer, by typing:
- b) Confirm that the Reader’s buffer is empty, by typing:
- Note
- Note
- IMPORTANT
- Setting Up the Programming Site
- Figure 6-1: Programming Site
- 1. Install Lyngsoe’s T95 Programming Software, Version 2.00 or later on your PC. For more informa...
- 2. The recommended configuration for the PC’s COM port is:
- 3. Set all Transponder T95 parameters using the procedure described in the Readme.txt file.
- 4. Power-up the Programmer PGM95 from an AC power supply 9Vac + 10%, 50/60 Hz, or a DC power supp...
- Programming Procedures
- Using T95 Programming Software
- Using a Terminal Emulation Program
- 1. Open a terminal emulation program, such as Hyperterminal (Windows 95), on your PC.
- 2. Set the PC’s COM configuration as described in the section Setting Up the Reader/PC Connection...
- 3. Use the commands described in the 95 Series RFID System Reference Guide to set the desired T95...
- 4. Program the T95 using the command: TAG: MATCH (shortcut M).
- Confidence Tester TCT95
- Preventive Maintenance
- General Guidelines
- 1. The chapter assumes that repairs for any electronic assemblies are not made on site. Unless ot...
- 2. For a complete technical description of the 95 Series RFID System, refer to the 95 Series RFID...
- 3. Information regarding the 95 Series RFID System’s configuration and operation is described in ...
- 4. The locations of the DATA LED, the POWER LED, and the RESET button are shown in Figure 5-1.
- 5. All the reference to commands are made assuming that the Reader’s address is 0.
- Note
- Note
- Note
- Transponder T95C
- Reader R95
- Exciter E95
- Power Supply TRM95
- System Performance
- Message Format
- Excitation Modes and Parameter Settings
- Upgrading the Firmware
- 1. Setting the Reader’s Address to 0
- 2. Saving parameters: HV0, HV1, ISC, ISN
- 3. Upgrading the firmware itself by using:
- a) The RS232 interface
- b) The RS485 interface: 4-wire communication line or 2-wire communication line
- 3. Restoring parameters: HV0, HV1, ISC, ISN
- 4. Setting the Reader’s Network Configuration
- 5. Final instructions
- Setting the Reader’s Address
- Saving Parameters
- Note
- HV1=125
- 2. If the Reader was already configured, write down all parameters whose values differ from the s...
- Using the RS232 Interface
- 1. Connect your PC (COM port) to the Reader R95 (RS232 interface) using a standard RS232 cable. F...
- 2. Start the upgrading procedure by typing the following command:
- 3. Start XMODEM, send protocol on the PC, and then send the new firmware file. Lyngsoe recommends...
- 4. Wait until the transfer process is complete. If the 95 Series RFID System aborted the transfer...
- 5. If the downloading process was successful, wait for the Reader to reset - it takes about 5-7 s...
- 6. To verify whether the upgrade process was successful, type the following command:
- CRM95 V1.68.02, BUILT: 02/03/98 13:01:12
- ISC=0
- 3. Reset the parameters HV0, HV1, ISC, ISN to their original values prior to the upgrade process....
- Note
- Setting the Reader’s Network Configuration
- 1. Set the Reader’s address to it initial value (see step 1 in Setting the Reader’s Address): by ...
- 2. Store the Reader’s parameters, by typing:
- 3. Reset the Reader, by typing:
- 4. Verify that the Reader is functioning properly, by typing:
- 5. Verify that the parameters set in the following sections are correct:
- Final Instructions
- a.c. (ac)
- ASCII (American Standard Code for Information Interchange)
- Bit
- Byte
- Carrier
- Channel
- CMOS
- Complementary metal-oxide semiconductor (CMOS)
- Cut-off frequency
- dB
- d.c. (dc)
- Duplex
- EEPROM
- FM
- Frequency Modulation (FM)
- Frequency-Shift Keying (FSK)
- FSK
- LED
- LF
- Light-emitting diode (LED)
- OOK
- PCB
- PEROM
- RAM
- Random Access Memory (RAM)
- Read Only Memory (ROM)
- RFID
- ROM
- Rx
- SRAM
- Tx
- UHF
- µC
95 Series RFID System Configuration Principles
Introduction 1-3
By using a RFID system comprising of a population of Transponders and strategically
placed Readers and Exciters, you can electronically monitor the path of test letters
through the collection and delivery process, particularly at points between Postal
administrations and their agents.
Each probe letter includes a RFID Transponder bearing a unique identification. The
probe letters are posted, sorted, and delivered in the same way as normal letters. As
they pass pre-determined points en-route (Reading Points/identification zones), the
Transponders are identified. The collected information is then read and stored on
local computers. This information is downloaded on demand to a Central
Management System (CMS).
The Postal RFID System includes the following main specific equipment:
• Transponders T95 carrying the identification data
• Exciters E95 to generate an electromagnetic field that excites the Transponder
T95
• Readers R95 to receive data transmitted by the Transponder T95 and to relay this
information via the RS-485 interface to the main computer
• Power Supply TRM95 to power Readers R95 and Exciters E95 from the local AC
main supply.
IMPORTANT Each piece of equipment can have different commercial models (Transponders T95B,
T95C, TRD95, and TBC95, PT21), but they behave similarly. This manual refers to
them as a generic T95 model.
95 Series RFID System Configuration Principles
The RFID System is highly configurable, allowing you to setup operational
parameters for the optimum performance of the System. The sections that follow give
some basic information regarding the 95 Series RFID System configuration. A
detailed description of the configuration, with a focus on an IPC implementation, is
given in Chapter 5, Configuration and Operation.
Communication Links There are several communication links between the components of the 95 Series RFID
System. As a general rule, all equipment attached to a particular link must have the
same parameters settings to communicate. Some communication links can be
configured, others, however, have fixed configurations, as follows:
• Reader-to-Transponder: excitation (LF=125.0 kHz) - configurable;
writing (infrared) - fixed configuration.
• Transponder-to-Reader (UHF-433.92 MHz) - configurable.
• Reader-to-Exciter and Exciter-to-Reader (RS485_COM, RS485_SGN) - fixed
configuration.
• Reader- to-Main PC and Main PC-to-Reader (RS-232 or RS-485) - configurable.
System Parameters Parameters controlling the 95 Series RFID System’s configuration are logically
organized in groups. For a detailed explanation on the meaning and usage of the
parameters, refer to the 95 Series RFID System Reference Guide. The parameters