PHASE 7.2.2 NON-COIN USER’S MANUAL (S.A.F.E.) American Dryer Corporation 88 Currant Road Fall River, MA 02720-4781 Telephone: (508) 678-9000 / Fax: (508) 678-9447 E-mail: techsupport@amdry.com www.amdry.com 050503JMORALES/mcronan ADC Part No.
Retain This Manual In A Safe Place For Future Reference Please read this manual carefully to thoroughly familiarize yourself with the Phase 7 non-coin microprocessor controller (computer) system features, operational instructions, and programming characteristics. This manual contains important information on how to employ ALL the features of your new ADC dryer in the safest and most economical way. American Dryer Corporation products embody advanced concepts in engineering, design, and safety.
Table of Contents SECTION I INTRODUCTION.................................................................................................... 3 SECTION II FEATURES .............................................................................................................. 4 A. Dependable Phase 7 Non-Coin Microprocessor Controller (Computer) Solid State Integrated Circuitry ......................................................................................................... 4 B.
SECTION IV OPERATING INSTRUCTIONS .......................................................................... 13 A. Operating Sequence ....................................................................................................................... 13 B. Operating Notes ............................................................................................................................. 17 C. Sensor Activated Fire Extinguishing (S.A.F.E.) System Theory Of Operation ..............................
SECTION I INTRODUCTION Phase 7 Non-Coin Microprocessor Controller (Computer) Drying System The Phase 7 Non-Coin Microprocessor Controller (Computer) Drying System has been designed with super performance in mind to provide for better temperature regulation, efficiency, performance, consistency, and faster drying times. Among its many amenities, the Phase 7 Non-Coin Microprocessor Controller (Computer) Drying System has a true Automatic Drying Cycle.
SECTION II FEATURES A. Dependable Phase 7 Non-Coin Microprocessor Controller (Computer) Solid State Integrated Circuitry Eliminates as many moving parts as possible. B. Sensor Activated Fire Extinguishing (S.A.F.E.) System A standard feature, which continually monitors the basket (tumbler) for fires. In the event of a fire, the water supply to the basket (tumbler) will suppress the fire. The Phase 7 non-coin microprocessor controller (computer) will also notify the user that a fire has occurred. C.
N. Temperature Conversion Status Temperature-related programs can be set in either Fahrenheit (°F) or Celsius (°C). ALL temperatures will automatically convert to the corresponding values (+/- 1°) when changes are made. O.
SECTION III PROGRAM SELECTIONS A. PREPROGRAMMED CYCLES A-F CYCLES The Phase 7 non-coin microprocessor controller (computer) can store in its memory six (6) preprogrammed cycles (keys A-F on the keyboard [touch pad]). This allows the user to have the six (6) most commonly used cycles readily available, requiring only the push of a single keyboard (touch pad) entry to start the dryer.
b. Drying Temperature Programmable from 160° F to 200° F (71° C to 93° C,), in one-degree increments, and preset at 160° F (71° C) for axial dryers. c. Dryness Level Programmable for FINISHING, DRY, AND EXTRA DRY. d. Cool Down Time Programmable from 0 to 99 minutes, in 1 minute increments. e. Cool Down Temperature Programmable from 70° F to 100° F (21° C to 38° C), in one-degree increments. f. Cycle Adjustment Programmable from 0 to 99. 2. Timed (Manual) Cycle a.
C. AUTOMATIC DRYING CYCLE (PATENT NO. 4,827,627) OPERATIONS In this mode, the Phase 7 non-coin microprocessor controller (computer) determines how much drying time is needed and compensates for various types of fabrics and load sizes, ALL automatically. The Phase 7 non-coin microprocessor controller (computer) accomplishes this by calculating the dryness level (percentage of extraction), using the temperature selected, as well as the dryness level preset by the factory.
F. CYCLE IN PROGRESS TEMPERATURE DISPLAY While the dryer cycle is in progress, the temperature in the basket (tumbler) can be displayed by pressing and holding the UP ARROW key. The temperature will be displayed in either Fahrenheit (°F) or Celsius (°C), depending on which temperature system has been set in the DRYER SETUP. G. TEMPERATURE CONVERSION STATUS Temperature related programs are programmable to be operated in either Fahrenheit (°F) or Celsius (°C).
I. AUDIO ALERT ON TIMES 0 TO 10 The tone will sound at the end of the Cool Down Cycle to indicate that the cycle is complete. Programming allows for the elimination of the tone during the Wrinkle Guard Cycle. This is done in the WRINKLE GUARD SETUP. Programming also allows the beeps to be set from 0 to 10 beeps in increments of one (1). This is done in DRYER SETUP. J. PREPROGRAMMED CYCLE PREVIEW The parameters of the preprogrammed cycles can be displayed for verification.
M. PROGRAM LOCATIONS System parameters are programmed in Program Locations (PL). Access to this location is acquired by pressing the STOP/CLEAR and the UP ARROW together. To exit the Programming Location, simply press the STOP/CLEAR key. If you are several menu layers deep, continue to press the STOP/CLEAR key to back up the menu until you are ALL the way out of the programming mode. 0. SELECT LANGUAGE This menu allows the selection of five (5) different languages to operate the dryer.
3. ENTER AUDIO ALERT ON TIMES 0 TO 10 This selection allows the operator to adjust the amount of signal tones. This parameter (program) affects the tone at the end of the Cool Down Cycle, as well as at the end of the Wrinkle Guard On Time. 4. ROTATION SENSOR This selection is used to turn the rotational sensor on or off. 5. BOARD ADDRESS 00 TO ZZ This location is where the board address is defined.
SECTION IV OPERATING INSTRUCTIONS The Phase 7 non-coin microprocessor controller (computer) allows the operator to choose from six (6) preprogrammed cycles (keys A-F). These have been preprogrammed by the factory with the parameters (programs) shown in Section VII. There are also additional (0-40) cycles that are preprogrammed by the factory with the parameters (programs) shown in Section VII.
5) Once the preprogrammed percentage of extraction (dryness level) is reached, the drying cycle will end and the Cool Down Cycle will begin. 6) Once the Cool Down Cycle begins at the end of the heat cycle, the light emitting diode (L.E.D.) display will read COOL DOWN TEMP ___/___ MINUTES REMAINING. At the end of the heat cycle, the dryer will shut off the heat and continue the fan and basket (tumbler) until the Cool Down Time or temperature is reached.
7) Once the Cool Down Cycle is completed, the Phase 7 non-coin microprocessor controller (computer) will proceed into the Wrinkle Guard Cycle. The Audio Alert tone will sound (for the amount set in Audio Alert On Time). The light emitting diode (L.E.D.) display will read CYCLE DONE. The dryer will wait an initial 15 minute delay before going into a 15-seconds ON, 5 minutes OFF cycle. These times are fixed and are not programmable.
NOTE: Press and hold the DOWN ARROW to view the basket (tumbler) RPM. 7) Once the preprogrammed percentage of extraction (dryness level) is reached, the drying cycle will end and the Cool Down Cycle will begin. 8) Once the Cool Down Cycle begins at the end of the heat cycle, the light emitting diode (L.E.D.) display will read COOL DOWN TEMP ___/___MINUTES REMAINING.
7) The dryer will now display PRESS START. Press the START/ENTER key to start the dryer. The light emitting diode (L.E.D.) display will read MANUAL DRYING CYCLE, __MINUTES REMAIN. NOTE: The dryer can be stopped at any time by pressing the STOP/CLEAR key; at this time the dryer will go into a cycle pause. If the STOP/CLEAR key is pressed again at this point, the cycle that was in progress will be cancelled and returned to the READY state.
6. In the programming mode, the number keys can be used to jump to menu levels without scrolling through them ALL. I.E., from 0 select Model in DRYER SETUP; you can jump to menu level five (5). Enter Lint Cleaning Frequency under DRYER SETUP by pressing the five (5) key followed by the START/ENTER key to accept value. Light emitting diode (L.E.D.) display will read 5:LINT CLEANING FREQUENCY 1 TO 10 HOURS. 7. The basket (tumbler) temperature can be displayed by pressing and holding the UP ARROW key.
S.A.F.E. SYSTEM VALVE CHECK The operation of the water solenoid valve can be tested to ensure that the water supply system and valve are functional. Before attempting a system check, be sure that ALL water supply shutoff valves to the dryer are in the OPEN position, and the dryer must be in the READY mode where no cycle is loaded or in progress. The procedure is as follows: 1. Press and hold the red STOP/CLEAR key (while in READY mode and no cycle is in progress). 2. Press and hold the A key. 3.
WATER NOT CONNECTED This indicates that there is no water pressure at the water valve. This will occur if water is not connected to the dryer or if there is low water pressure in the water line coming to the dryer. This could also be a defective pressure switch or wiring to the pressure switch. If this condition is detected, the Phase 7 non-coin microprocessor controller (computer) will continue to monitor the condition for a period of 5 minutes before entering S.A.F.E. SYSTEM DISABLED Mode.
SECTION V L.E.D. DISPLAY MESSAGES The light emitting diode (L.E.D.) display informs the operator of cycle status and program verification, and also displays important diagnostic messages and fault information. A. L.E.D. DISPLAY OPERATING STATUS 1. Cycles in Progress While the dryer is operating, the L.E.D. display will read which cycle is in progress. I.E., in a Manual Drying Cycle (Mode), the L.E.D. display will read MANUAL DRYING CYCLE. In the Cool Down Cycle (Mode), the L.E.D.
SECTION VI PROGRAMMING INSTRUCTIONS A. INTRODUCTION TO PROGRAMMING The various program selections are stored in the Phase 7 non-coin microprocessor controller (computer) and are broken down into five (5) categories: 0. Language (ENGLISH, FRANCAIS, ESPANOL, ITALIANO, and DEUTSCH). 1. System Parameters (Dryer Setup, Display Setup, Cool Down Setup, and Wrinkle Guard Setup). 2. Preprogrammed Cycles (Keys A-F).
If the parameter (program) change is a feature change, such as changing the temperature conversion from degrees Fahrenheit (°F) to degrees Celsius (°C) or from AUTO (Automatic Drying Cycle [Patent No. 4,827,627]) to MANUAL (Timed [Manual] Drying Cycle), the operator will press and hold the UP ARROW or DOWN ARROW key. This will toggle between choices.
B. PROGRAMMING FLOWCHARTS The following section of this manual explains the programming of the preprogrammed cycles and Program Locations (system parameters) through the use of flowcharts. A flowchart is a diagram of the programming process. Four (4) different symbols will be used in the flowcharts: display symbol 5HDG\ key symbol START/ENTER STOP/CLEAR Each display symbol will represent a readout on the Phase 7 non-coin microprocessor controller (computer) light emitting diode (L.E.D.
PHASE 7 NON-COIN MICROPROCESSOR CONTROLLER (COMPUTER) MENU PROGRAMMING PROCEDURE EVERY INDENTED STEP REPRESENTS THE START/ENTER KEY BEING PRESSED TO SELECT A MENU ITEM. EVERY MESSAGE WITH A NUMBER BEFORE IT INDICATES THAT IT IS A MENU SELECTION CHOICE. EVERY MESSAGE WITHOUT A NUMBER BEFORE IT INDICATES THAT IT IS THE LAST MENU LEVEL. I.E.
0: SELECT LANGUAGE ENGLISH FRANCAIS ESPANOL ITALIANO DEUTSCH 1: SELECT SYSTEM PARAMETERS 0: DRYER SETUP 0: SELECT MODEL GAS REVERSING ELECTRIC REVERSING STEAM REVERSING GAS NON-REVERSING ELECTRIC NON-REVERSING STEAM NON-REVERSING 1: SYSTEM TEMP DEG F DEG C 2: ENTER LINT CLEANING FREQUENCY 1 TO 10 HOURS 3 (3 = DEFAULT VALUE) 3: ENTER AUDIO ALERT ON TIMES 0 TO 10 5 (5 = DEFAULT VALUE) 4: ENTER ROTATION SENSOR ON/OFF (ON = DEFAULT VALUE) 5: BOARD ADDRESS 00 TO ZZ.
2: PROGRAM A-F CYCLE SELECT A-F KEY * (* DISPLAY THE LETTER CHOSEN.
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SECTION VII FACTORY PRESET PARAMETERS (PROGRAMS) NOTE: To enter program mode, press and hold the STOP/CLEAR key. key and the UP ARROW A.
SECTION VIII PHASE 7 NON-COIN MICROPROCESSOR CONTROLLER (COMPUTER) PROGRAMMING LIMITS A. PREPROGRAMMED CYCLES 1. Automatic Drying Cycle (Patent No. 4,827,627) a. Drying Temperature from 160° F to 200° F (71° C to 93° C) in one-degree increments for a radial dryer, and 100° F to 160° F (38° C to 71° C) in one-degree increments for an axial dryer. b. Cycle Adjustment Value from 0-99, in increments of one (1). c. Cool Down Time from 0 to 99 minutes, in 1 minute increments. d.
B. SYSTEM PARAMETERS (PROGRAM LOCATIONS) 1. Cycle Adjustment Value from 0 to 99, in increments of one (1). 2. Manually Loaded Auto Cycle (COOL DOWN TIME) from 0 to 99 minutes, in 1 minute increments. 3. Audio Alert 0-10. 4. Lint Cleaning Frequency 1 to 10 hours. C. FIXED PARAMETERS 1. Spin Time (SPIN TIME) is fixed at 2 minutes in forward and 2 minutes in reverse drive. 2. Dwell (Stop) Time (STOP TIME) is fixed at 5-seconds (in the Auto Mode) and is not adjustable. 76 American Dryer Corp.
SECTION IX PHASE 7 NON-COIN MICROPROCESSOR CONTROLLER (COMPUTER) AUTO CYCLE (PATENT NO.
SECTION X PHASE 7 NON-COIN MICROPROCESSOR CONTROLLER (COMPUTER) SYSTEM DIAGNOSTICS IMPORTANT: YOU MUST DISCONNECT AND LOCK OUT THE ELECTRIC SUPPLY AND THE GAS OR STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE, TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA (Occupational Safety and Health Administration) STANDARDS.
FLAME FAULT After the Phase 7 non-coin microprocessor controller (computer) has verified that the gas valve signal was present throughout the Direct Spark Ignition (DSI) purge time and the DSI proof time, the Phase 7 non-coin microprocessor controller (computer) will continue to monitor the gas valve return signal.
EXHAUST PROBE FAULT/AXIAL PROBE FAULT This routine indicates a problem with the temperature sensor circuit. This error will trigger an Exhaust Probe Fault or Axial Probe Fault condition and will go into a Fault Mode with a brief audio indication. The dryer will run with no heat for 3 minutes. Once the 3 minutes expire, the Phase 7 non-coin microprocessor controller (computer) will shut off ALL outputs and will remain in Fault Mode until the dryer is addressed.
SAIL SWITCH CLOSED FAULT This routine prevents the start-up of the dryer unless the sail switch is in the open position. If the sail switch is in the closed position prior to starting, the Phase 7 non-coin microprocessor controller (computer) will display PLEASE WAIT START UP IN PROCESS and will allow the Phase 7 non-coin microprocessor controller (computer) 10-seconds for the sail switch to open before faulting out on a Sail Switch Closed Fault.
DISCONNECTED WATER VALVE This indicates that the water valve is open or that it is not connected to the Phase 7 non-coin microprocessor controller (computer). If this condition is detected, the Phase 7 non-coin microprocessor controller (computer) will continue to monitor the condition for a period of 5 minutes before entering S.A.F.E. SYSTEM DISABLED Mode.
2. Outputs 10. F.S.S. (GREEN L.E.D.) This L.E.D. will indicate that the Sensor Activated Fire Extinguishing (S.A.F.E.) system output is activated. 11. STEAM (GREEN L.E.D.) This L.E.D. will indicate the status of the steam injection output. If the request to turn on the steam injection is made, then the L.E.D. is ON. 12. _HEAT (GREEN L.E.D.) This L.E.D. will indicate the status of the heat output. If the request to turn on the heater is made, then the L.E.D. is ON. 13. AIR (GREEN L.E.D.
NOTE: Fuse 1 is for the Phase 7 non-coin microprocessor controller (computer) power rated at 1/2-amp. If the fuse blows, it is a computer board fault. Fuse 2 is for 24v control power rated at 5-amps. If fuse blows it is a 24v control fault. 84 American Dryer Corp.
SECTION XI CUSTOMER CUSTOM PARAMETER SETTINGS This section can be used to record/document parameters and settings, personally programmed in your dryer. It is suggested that any parameter changes or customer cycles be documented here for future reference.
PROGRAMMED CYCLE A-F: Cycle: ______________________ Cycle Type: AUTO Reverse Mode: __________________ (Option) Dry Temp: _________________________ Dry Level: _________________________ Cool Down Time: _________________________ Cool Down Temp: _________________________ Controlled Cool Down: _________________________ Cycle Type: MANUAL Reverse Mode: 86 __________________ (Option) Dry Time: _________________________ Dry Temp: _________________________ Cool Down Time: ______________________
PROGRAMMED CYCLE 0-40: Cycle: ______________________ Cycle Type: AUTO Reverse Mode: __________________ (Option) Dry Temp: _________________________ Dry Level: _________________________ Cool Down Time: _________________________ Cool Down Temp: _________________________ Controlled Cool Down: _________________________ Cycle Type: MANUAL Reverse Mode: 113188-3 __________________ (Option) Dry Time: _________________________ Dry Temp: _________________________ Cool Down Time: _______________
ADC 113188 3 - 02/26/04-300
