Specifications

HTP Spool Guns
The HTP RSG250 Spool Gun is the perfect solution when
you need some extra distance between you and the
welding machine. This state-of-the-art gun, available in 25’
and 50‘ lengths, is ideally suited for applications ranging from
farm machinery and semi-trailer repair to construction site
jobs or any other application where the power source can’t be
brought to the work.
This advanced HTP gun is also an excellent solution for
welding aluminum. The distance from the drive rollers to the
contact tip is only 8", so feeding problems and bird’s nesting
are virtually eliminated.
The RSG250’s unique contact tip is notched, so burn backs can
be easily removed. What’s more, the tip is also offset for
maximum electrical current transfer, resulting in a smoother,
more stable arc.
A remote wire feed adjustment in the RSG250’s handle is a real
time-saver. It eliminates the time-consuming walk all the way
back to the welder to fine-tune your wire feed rate.
The RSG250 includes a control box and can be installed on
virtually any brand of MIG welder.
Have an engine driven arc welder with a CV setting and want
to MIG weld aluminum in the field? Then the HTP RSG250-C
is your answer. The control box has a contactor and can be
installed on any engine drive with a CV setting.
The RSG250-HTP fits our MIG 140, 160, 160DV, 200 and 240.
This unit is easily wired into HTP welders and does not require
a control box. The RSG250-2400 offers the same advantages,
but is designed for the MIG 2400.
50’ guns available by special order.
MIG Welders and MIG Welding Accessories
22
Wire Feed
adjustment
in handle
Notched contact tip
RSG250
RSG250-C
RSG250-HTP
RSG250-2400
RSG250-MIL14
Fits All Welders
Fits CV Engine Drive Welders
Fits HTP 140, 160, 160DV,
200, 240, 2400-ST-24
(Newer model, purchased Dec 2012 and later)
Fits HTP 2400
Fits Miller Welders
List25’ Spool Guns
$1224.95
$1264.00
$995.00
$995.00
$1329.95
Sale
$735.00
$889.00
$635.00
$635.00
$835.00
Specifications RSG250 RSG200
Amperage
Weight
(gun only)
Weight (gun & cable)
Length
Wire Feed Rate
Wire Size
Wire Type
Spool Size
60% @ 150 amps
2 lbs.
12.6 lbs.
20 ft.
20-410 inches/min
60% @ 250 amps
2 ¾ lbs.
14 lbs.
25 ft.
50-650 inches/min
.023", .030", .035", .045" *
Steel, Stainless, Flux Cored, & Aluminum
Standard 4" Spools
The RSG 200 is an economical
alternative to the HTP RSG250.
The RSG200 works with all HTP
welders with quick connect welding
guns. The wire feed adjustment is
on the front of the welder. The RSG
200 handles .023", .030" and .035"
wires, and with a 60% @ 150 amp duty cycle, the RSG 200 will
make your aluminum projects easier and eliminate wire feed
problems.
RSG200
RSG200-MIL
Fits Miller Welders
List $699.00
List $699.00
Sale $415.00
Sale $415.00
When extra length is required for those special jobs.
*RSG 200 does not use .045" wire
800-USA-WELD | www.USAWeld.com
23
MIG Welders and MIG Welding Accessories
HTP Flexible Swan Necks
How many times have you been welding and, to get into a
tight spot, you needed a different angle on the welding gun,
or a straight swan neck instead of a bent one? I’ve found myself
in that same situation several times and knew there had to be a
better way. So I sat down with the design team, described the
problem, and they came up with the solution – the HTP Flexible
Swan Neck. The Flexible Swan Neck will allow you to bend the
end of your welding gun into virtually any position, allowing you
access to very tight, confined areas. You know the job; you can
barely get your hand and the welding gun in there. Now, with the
Flexible Swan Neck you can position the Swan Neck so it points
right where you want it—a necessity for getting up over the top
of muffler pipes, and racers love it for working on roll cages.
Available as a conversion for HTP style MIG welding guns, or as a
complete gun assembly to fit most welders on the market.
Flexible Swan Neck guns use HTP replacement parts and
consumables on page 39.
HTP Metal Marker -
MM1295W
List Price $5.95 | Sale Price $4.95
Like practically every other fabricator,
you’re probably looking for a quick,
easy, and effective way to write on
metal. Well, you’ve found it: the HTP
Metal Marker. I personally have one of
these handy paint markers in my tool
box and have literally found hundreds of
uses for it. The fine tip design, in
addition to making a nice, legible fine line, prevents
clogging. You’ll quickly find it is indispensable for
plasma cutting as well as for labeling parts, tires or
virtually anything else you need to put a permanent
marking on. This is a tool I’ve used time after time
after time and found it so handy, I knew we had to start
selling them.
Wire Cleaner #12026
List $3.95 | Sale $1.95
This handy gadget clamps onto your
wire and cleans the wire before it
enters the gun. Increases liner life,
prevents bird’s nesting, keeps welds clean.
MIG Gun Holder #90190 MIG $17.95
Keep your work station
organized! This handy
magnetic based MIG gun
holder is an easy way to
keep your MIG gun close at
hand, but not in the way.
This uniquely designed MIG
gun holder stays firmly in
place on your welding table,
keeping your welding gun
close and your fabrication
area in order.
Free Shipping* - All Orders Over $35*
Part # Price
15500 Flexible Swan Neck Only
15501-15 Conversion kit for HTP Style Guns
15510 10’ gun fits HTP MIG welders
15512 12’ gun fits HTP MIG welders
15515 15’ gun fits HTP MIG welders
$70.95
$73.95
$117.95
$127.95
$137.95
Part # Price
M2010-FSBE 10’ gun
M2012-FSBE 12’ gun
M2015-FSBE 15’ gun
$117.95
$127.95
$137.95
HTP Style Guns
Complete guns are needed to convert your Century, Hobart, Lincoln or
Miller gun to a flexible swan neck. If the current gun you are looking
for is not listed below, please call us for availability and a quote on
complete guns to fit your specific needs.
Century/Solar - 12‘ gun fits Solar, Century & some Snap-on welders
Part # S4320-BF-15H
Miller - The following guns replace Miller GA-17C, GA-20C,GA-21C,
10A, H-10, M15, M25, and M25M.
Part # Price
K530-6FHTP 10’ Gun with 4 Pin Amphenol Plug $99.95
K530-6-12FHTP 12’ Gun with 4 Pin Amphenol Plug $115.95
K530-6-15FHTP 15’ Gun with 4 Pin Amphenol Plug $125.95
K530-5FHTP 10’ Gun with 2 Spade Terminals $99.95
K530-5-12FHTP 12’ Gun with 2 Spade Terminals $115.95
K530-5-15FHTP 15’ Gun with 2 Spade Terminals $125.95
$144.95
Hobart - 10’ gun fits Hobart models with .480” plug
Part # M195 957-BFSBE
$122.95
Lincoln - The following guns replace Lincoln SP-85, SP-100,
SP-100T, SP-125 Plus, SP-130T, SP-155, SP-170T, SP-175 Plus, MIG Pak
10, MIG Pak 15, Weld Pak, and Weld Pak 155