User Manual

Page 5-32
200 BENCH PROCEDURES
Figure 5-37 — Valve Guide Remover J 37482
2. Press out old valve guides from cylinder
head.
3. Check valve guide bore in the cylinder head
for wear, cracks or other damage. Clean
surfaces thoroughly and check ID
measurement.
VALVE GUIDE INSTALLATION
1. Insert new valve guide into valve guide
installer J 37809.
2. Oil OD of new guide before installation.
3. Press new valve guide into top of cylinder
head using tool J 37809.
Refer to Figure 5-38.
4. Using depth gauge, check extension of
valve guide from valve spring seat to top end
of the guide.
Figure 5-38 — Checking Valve Guide Extension
Refer to Figure 5-39.
5. Using valve guide reamer J 37481 (1), ream
new valve guide (2) to dimension.
Figure 5-39 — Reaming Valve Guide
1. Valve guide remover
J 37482
2. Cylinder head
200295a
1
2
1. Valve guide reamer
J 37481
2. Valve guide
200296a
1
2
5-101.bk Page 32 Friday, March 17, 2006 11:05 AM