User Manual

Page 6-8
200 ENGINE ASSEMBLY
Refer to Figure 6-8.
1. Position a replacement bushing (2) against
the side of the block at the No. 7 (rear)
bushing bore. Align the oil hole in the
bushing (1) with the oil passage (7) in the
block.
2. Using a dark-colored felt-tip marker, mark
the block and the bushing with a line (5) to
facilitate correct alignment at installation.
3. Clean the surfaces of the bushing and the
bore. Dry both surfaces with compressed
air.
4. Using bushing remover/installer J 21428-01
kit (4) and the appropriate pilot adapter
J 37713 (3), install the bushing.
Figure 6-8 — Camshaft Bushing Installation
5. Check the surface of the bushing for burrs
caused by installation.
Refer to Fits and Limits chart for correct bushing
ID dimensions.
Refer to Figure 6-9.
6. Using an inside micrometer or telescope
gauge, measure the ID of the bushing to
ensure against an undersize bushing. An
undersize bushing may cause the camshaft
to seize in the bushing during installation.
Figure 6-9 — Camshaft Bushing ID Check
7. Repeat steps 1 through 6 for all of the
remaining bushings in sequence.
1. Bushing oil hole
2. Bushing
3. Pilot adapter (J 37713)
4. Bushing remover/
installer J 21428-01 kit
5. Alignment mark
6. Mounting hole
7. Block oil passage
200318a
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5-101.bk Page 8 Friday, March 17, 2006 11:05 AM